High-strength carbon fiber guide roller

By designing arc grooves on the outer wall of the carbon fiber layer of the carbon fiber guide roller and installing engaging parts and reinforced metal strips, the problem of insufficient strength of the existing carbon fiber guide roller is solved, and higher structural stability and applicability are achieved.

CN222475789UActive Publication Date: 2025-02-14ZHEJIANG TIANKE COMPOSITE MATERIALS CO LTD
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Patent Information

Application Number
CN202421241357.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-02-14
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

The existing carbon fiber guide rollers are insufficient in strength and cannot meet the high load bearing and stability requirements for certain industrial applications.

Method used

The structural stability and strength of the guide roller are enhanced by designing arc grooves on the outer wall of the carbon fiber layer of the carbon fiber guide roller and installing engaging parts and reinforced metal strips in the groove.

Benefits of technology

It improves the overall performance and applicability of the guide rollers and meets the industrial application needs of high load-bearing capacity and stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a high-strength carbon fiber guide roller which comprises a guide roller body, a carbon fiber layer is arranged on the inner side of the guide roller body, an arc-shaped groove is formed in the outer wall of the carbon fiber layer, and a clamping piece and a reinforcing metal strip are arranged in the arc-shaped groove. The reinforcing metal strips are installed in the arc-shaped grooves in a limited mode through the clamping pieces. According to the high-strength carbon fiber guide roller, the carbon fiber layer is arranged on the inner side of the guide roller body, and due to the characteristics of high strength and light weight, the carbon fiber layer is widely used for improving the bearing capacity and durability of the guide roller. Arc-shaped grooves are designed in the outer wall of the carbon fiber layer, and clamping pieces and reinforcing metal strips are installed in the grooves. And the clamping pieces are used for fixing the reinforcing metal strips in the arc-shaped grooves, so that the structural stability and strength of the guide roller are enhanced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of carbon fiber guide rollers, and in particular relates to a high-strength carbon fiber guide roller. Background Art

[0002] High-strength carbon fiber guide rollers are industrial components made of carbon fiber reinforced materials and are commonly used in various conveying systems, winding equipment and processing machinery. Carbon fiber is well known for its high rigidity, which makes carbon fiber guide rollers very popular in many industrial applications. Carbon fiber materials themselves have extremely high tensile strength, which means that guide rollers can withstand great forces without breaking or deforming, but in practical applications, the strength of existing carbon fiber guide rollers still cannot meet the requirements. Utility Model Content

[0003] The main purpose of the utility model is to provide a high-strength carbon fiber guide roller, and the strength of the carbon fiber guide roller is improved by arranging a reinforcement structure.

[0004] To achieve the above purpose, the utility model provides a high-strength carbon fiber guide roller, which includes a guide roller body, the inner side of the guide roller body is a carbon fiber layer, an arc groove is arranged on the outer wall of the carbon fiber layer, a clamping piece and a reinforcing metal strip are arranged in the arc groove, and the reinforcing metal strip is installed in the arc groove by the clamping piece.

[0005] The utility model provides a high-strength carbon fiber guide roller, wherein the inner side of the guide roller body comprises a carbon fiber layer, which is widely used to improve the bearing capacity and durability of the guide roller due to its high strength and light weight. An arc groove is designed on the outer wall of the carbon fiber layer, and a clamping piece and a reinforcing metal strip are installed in the groove. The clamping piece is used to fix the reinforcing metal strip in the arc groove, thereby enhancing the structural stability and strength of the guide roller.

[0006] In a possible implementation, the cross-section of the upper half of the reinforcing metal strip is arc-shaped, the cross-section of the lower half of the reinforcing metal strip is fan-shaped, and two of the engaging members are symmetrically arranged in the arc-shaped groove, and the engaging members are engaged at the connection between the upper half and the lower half of the reinforcing metal strip. The cross-section of the upper half of the reinforcing metal strip is arc-shaped, and the cross-section of the lower half is fan-shaped. This design can provide better mechanical properties and structural stability. Two engaging members are symmetrically arranged in the arc-shaped groove, which are engaged at the connection between the upper and lower halves of the reinforcing metal strip, further ensuring the fixity of the reinforcing metal strip.

[0007] In a possible implementation, the outer contour of the reinforcing metal strip matches the outer contour of the carbon fiber layer. The outer contour of the reinforcing metal strip matches the outer contour of the carbon fiber layer, which helps to ensure the uniformity of the guide roller and the consistency of the overall structure.

[0008] In a possible implementation, a protective shell is disposed outside the carbon fiber layer. The protective shell is disposed outside the carbon fiber layer, which can protect the carbon fiber layer from damage by the external environment and extend the service life of the guide roller.

[0009] In a possible implementation, metal end caps are provided at both ends of the guide roller body. The metal end caps are provided at both ends of the guide roller body, which can not only protect the ends of the guide roller, but also provide a convenient connection and fixing method, making the guide roller easy to install and maintain.

[0010] The design of this high-strength carbon fiber guide roller takes into account structural stability, mechanical properties and durability. The use of reinforced metal strips and snap-fit ​​parts, as well as the provision of protective shells and metal end caps, improves the overall performance and applicability of the guide roller. This guide roller is suitable for industrial applications that require high load-bearing capacity and stability. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic diagram of the structure of a high-strength carbon fiber guide roller provided by the utility model;

[0012] Figure 2 This is a schematic cross-sectional view of a high-strength carbon fiber guide roller provided by the utility model;

[0013] Figure 3 Yes Figure 2 Schematic diagram of the structure at A in the middle. DETAILED DESCRIPTION

[0014] The following description is used to disclose the utility model so that those skilled in the art can implement the utility model. The preferred embodiments described below are only examples, and those skilled in the art can think of other obvious variations. The basic principles of the utility model defined in the following description can be applied to other embodiments, variations, improvements, equivalents, and other technical solutions that do not deviate from the spirit and scope of the utility model.

[0015] In the description of the present application, it should be understood that the terms "upper", "lower", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0016] In the description of this application, the terms "first", "second", etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features.

[0017] See attached figure Figures 1 to 3The utility model provides a high-strength carbon fiber guide roller, including a guide roller body 1, the inner side of the guide roller body 1 is a carbon fiber layer 2, an arc groove 3 is arranged on the outer wall of the carbon fiber layer 2, a clamping piece 4 and a reinforcing metal strip 5 are arranged in the arc groove 3, and the reinforcing metal strip 5 is installed in the arc groove 3 by the clamping piece 4.

[0018] The high-strength carbon fiber guide roller provided by the utility model comprises a carbon fiber layer 2 on the inner side of the guide roller body 1. The carbon fiber layer 2 is widely used to improve the bearing capacity and durability of the guide roller due to its high strength and light weight. An arc groove 3 is designed on the outer wall of the carbon fiber layer 2, and a clamping member 4 and a reinforcing metal strip 5 are installed in these grooves. The clamping member 4 is used to fix the reinforcing metal strip 5 in the arc groove 3, thereby enhancing the structural stability and strength of the guide roller.

[0019] In a possible implementation, the cross section of the upper half of the reinforcing metal strip 5 is arc-shaped, the cross section of the lower half of the reinforcing metal strip 5 is fan-shaped, and two of the engaging members 4 are symmetrically arranged in the arc groove 3, and the engaging members 4 are engaged at the connection between the upper half and the lower half of the reinforcing metal strip 5. The cross section of the upper half of the reinforcing metal strip 5 is arc-shaped, and the cross section of the lower half is fan-shaped. This design can provide better mechanical properties and structural stability. Two engaging members 4 are symmetrically arranged in the arc groove 3, which are engaged at the connection between the upper and lower halves of the reinforcing metal strip 5, further ensuring the fixity of the reinforcing metal strip 5.

[0020] In a possible implementation, the outer contour of the reinforcing metal strip 5 matches the outer contour of the carbon fiber layer 2. The outer contour of the reinforcing metal strip 5 matches the outer contour of the carbon fiber layer 2, which helps to ensure the uniformity of the guide roller and the consistency of the overall structure.

[0021] In a possible implementation, a protective shell 6 is disposed outside the carbon fiber layer 2. The protective shell 6 is disposed outside the carbon fiber layer 2, which can protect the carbon fiber layer 2 from damage by the external environment and extend the service life of the guide roller.

[0022] In a possible implementation, metal end caps 7 are provided at both ends of the guide roller body 1. The metal end caps 7 are provided at both ends of the guide roller body 1, which can not only protect the ends of the guide roller, but also provide a convenient connection and fixing method, making the guide roller easy to install and maintain.

[0023] The design of this high-strength carbon fiber guide roller takes into account structural stability, mechanical properties and durability. The overall performance and applicability of the guide roller are improved by using the reinforcing metal strip 5 and the clamping member 4, as well as the provision of the protective shell 6 and the metal end cover 7. This guide roller is suitable for industrial applications that require high load-bearing capacity and stability.

[0024] It is worth mentioning that for those skilled in the art, it is still possible to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A high-strength carbon fiber guide roller, characterized in that: It comprises a guide roller body, the inner side of which is a carbon fiber layer, an arc groove is arranged on the outer wall of the carbon fiber layer, a clamping piece and a reinforcing metal strip are arranged in the arc groove, and the reinforcing metal strip is installed in the arc groove by the clamping piece.

2. The high-strength carbon fiber guide roller according to claim 1, characterized in that: The cross section of the upper half of the reinforcing metal strip is arc-shaped, and the cross section of the lower half of the reinforcing metal strip is fan-shaped. Two engaging parts are symmetrically arranged in the arc groove, and the engaging parts are engaged at the connection between the upper half and the lower half of the reinforcing metal strip.

3. The high-strength carbon fiber guide roller according to claim 2, characterized in that: The outer contour of the reinforcing metal strip matches the outer contour of the carbon fiber layer.

4. The high-strength carbon fiber guide roller according to claim 3, characterized in that: A protective shell is arranged outside the carbon fiber layer.

5. The high-strength carbon fiber guide roller according to claim 4, characterized in that: Metal end covers are arranged at both ends of the guide roller body.