Quartz profile forming equipment
By designing a quartz profile forming equipment including a semi-automatic body platform, a linked rotary clamping platform, a multi-core blowtorch, a quartz master tube and a graphite mold, the problem of long forming time and low efficiency of existing equipment is solved, and rapid molding and Efficient production.
Patent Information
- Application Number
- CN202420110293.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-17
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-01-17
AI Technical Summary
The existing quartz tube forming equipment needs to wait for the quartz tube to form naturally during use, resulting in long time and low efficiency.
A quartz profile forming equipment is designed, including a semi-automatic body platform, a linked rotary clamping platform, a multi-core blowtorch, a quartz master tube and a graphite mold. The pull-to-forming of the quartz tube is achieved through the heating of the multi-core blowtorch and the pulling of the linked rotary clamping platform. , and achieve rapid cooling molding through cooling components.
It effectively shortens the forming time of quartz tubes, improves production efficiency, and solves the problem of low efficiency of existing equipment.
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Figure CN222476441U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of quartz profile processing, in particular to a quartz profile forming device. Background Art
[0002] Quartz glass tube is a special industrial technical glass made of silicon dioxide, which is a very good basic material. Quartz glass has a series of excellent physical and chemical properties. The processing of quartz tube needs to be heated and softened and then formed.
[0003] For example, a Chinese utility model patent (CN206646013U) discloses a rapid prototyping device for quartz tube processing, which records: "By arranging a heating box and a cooling box on both sides of the molding box, the softening of quartz can be accelerated during the operation. After the quartz covers the transmission shaft, the heating box is turned off and the cooling box is used to accelerate the cooling and molding of the quartz. This can shorten the molding time of the quartz tube, which is beneficial to improve work efficiency and thus bring more benefits." It also records: "General molding equipment adopts the technical problem of waiting for the quartz tube to be naturally molded during use, which takes a long time and leads to low work efficiency."
[0004] In summary, it can be seen that the following technical problems exist in the prior art: general molding equipment adopts the method of waiting for the quartz tube to be naturally formed during use, which takes a long time and leads to low work efficiency. For this reason, the present application proposes a quartz profile molding equipment to solve the technical problems mentioned in the above patents and provide a new technical solution. Utility Model Content
[0005] Based on this, it is necessary to provide a quartz profile forming equipment to address the above technical problems. Through the structural coordination design of the electrical control cabinet, semi-automatic main platform, linked rotating clamping platform, multi-core blowtorch, quartz mother tube, and graphite mold, the device can heat the quartz mother tube through the multi-core blowtorch, and one end of the quartz mother tube can be fixed by the linked rotating clamping platform, so that after the multi-core blowtorch heats the quartz mother tube, one end of the quartz mother tube can be pulled to the right and rotated by the linked rotating clamping platform, thereby pulling the quartz mother tube into shape; the graphite mold is set on the inner side of the quartz mother tube for use, and graphite molds of different sizes are replaced according to needs to add quartz tubes of required specifications, so that the heated and melted quartz mother tube fits the graphite mold, and the required specifications of special-shaped quartz tubes are drawn.
[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0007] A quartz profile forming device is used for quartz profile processing.
[0008] The quartz profile forming equipment specifically includes: a semi-automatic main body platform, a linked rotating clamping platform is arranged at one end above the semi-automatic main body platform, a graphite mold is arranged at the other end above the semi-automatic main body platform, a quartz mother tube is arranged between the graphite mold and the linked rotating clamping platform, one end of the quartz mother tube is clamped and fixed by the linked rotating clamping platform, the graphite mold is located on the inner side of the quartz mother tube away from one end of the linked rotating clamping platform, and a multi-core blowtorch is arranged at the upper end of the semi-automatic main body platform and close to the graphite mold, and the multi-core blowtorch can slide along the length direction of the semi-automatic main body platform.
[0009] As a preferred embodiment of the quartz profile forming equipment provided by the utility model, a cooling assembly is further provided above the semi-automatic main platform and below the quartz mother tube for cooling and forming the quartz mother tube.
[0010] As a preferred embodiment of the quartz profile forming equipment provided by the utility model, the cooling assembly includes a slide rail, which is fixedly arranged on the semi-automatic main platform, and two hollow frames are symmetrically arranged on the upper end of the slide rail, and the upper parts of the two hollow frames are arc structures arranged opposite to each other, and a connecting port is arranged on the outside of the lower end of the hollow frame, and a plurality of air ports are evenly fixed on the inner side of the arc structure of the hollow frame, and the hollow frame, the connecting port and the inside of the air port are connected.
[0011] As a preferred embodiment of the quartz profile forming equipment provided by the utility model, the lower ends of the two hollow frames are respectively provided with a first connecting seat and a second connecting seat, the upper ends of the first connecting seat and the second connecting seat are both fixed with connecting plugs, the first connecting seat and the second connecting seat are both slidably connected to the slide rail, and side plates are fixed on both sides of the first connecting seat and the second connecting seat, and a limit knob is provided on the side of the side plate away from the first connecting seat or the second connecting seat; the lower end of one of the hollow frames is plug-connected with the connecting plug on the first connecting seat, and the lower end of the other hollow frame is plug-connected with the connecting plug at the upper end of the second connecting seat; an adjusting bolt is provided between the first connecting seat and the second connecting seat, one end of the adjusting bolt is rotatably connected to the first connecting seat, and the other end of the adjusting bolt is threadedly connected to the second connecting seat, and a spring is sleeved on the outer side of the adjusting bolt and at a position between the first connecting seat and the second connecting seat, one end of the spring extends to the inner side of the first connecting seat, and the other end of the spring extends to the inner side of the second connecting seat.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] The quartz profile forming equipment provided by the utility model is designed with a structure coordination of an electrical control cabinet, a semi-automatic main body platform, a linkage rotating clamping platform, a multi-core blowtorch, a quartz mother tube, and a graphite mold, so that the device can heat the quartz mother tube through the multi-core blowtorch, and one end of the quartz mother tube can be supported and fixed through the linkage rotating clamping platform, so that after the multi-core blowtorch heats the quartz mother tube, one end of the quartz mother tube can be pulled to rotate right through the linkage rotating clamping platform, so that the quartz mother tube is pulled to form; the graphite mold is arranged on the inner side of the quartz mother tube for use, and graphite molds of different sizes are replaced according to needs to add quartz tubes of required specifications, so that the heated and melted quartz mother tube fits the graphite mold, and special-shaped quartz tubes of required specifications are drawn out.
[0014] The quartz profile forming equipment provided by the utility model, through the structural design of the cooling component, enables the device to quickly cool and form the pulled quartz tube, thereby effectively shortening the processing time and improving the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the scheme in the utility model, a brief introduction is given below to the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 The overall structural diagram of the quartz profile forming equipment provided by the utility model;
[0017] Figure 2 A schematic diagram of the structure of the cooling assembly of the quartz profile forming equipment provided by the utility model;
[0018] Figure 3 A structural front view of a cooling assembly for a quartz profile forming device provided by the utility model;
[0019] Figure 4 A schematic diagram of the connection structure of the cooling assembly of the quartz profile forming equipment provided by the utility model;
[0020] Figure 5 The utility model provides a structural side view of a cooling assembly for quartz profile forming equipment.
[0021] The markings in the figure are as follows:
[0022] 1. Electrical control cabinet; 2. Semi-automatic main platform; 3. Linked rotating clamping platform; 4. Multi-core blowtorch; 5. Quartz mother tube; 6. Graphite mold; 7. Slide rail; 8. Hollow frame; 9. Connection port; 10. Air port; 11. First connection seat; 12. Second connection seat; 13. Connection plug-in; 14. Side panel; 15. Limit knob; 16. Adjustment bolt; 17. Spring. DETAILED DESCRIPTION
[0023] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.
[0024] Embodiment 1:
[0025] Please refer to Figure 1 A quartz profile forming device comprises: a semi-automatic main body platform 2, a linkage rotating clamping platform 3 is arranged at one end above the semi-automatic main body platform 2, a graphite mold 6 is arranged at the other end above the semi-automatic main body platform 2, a quartz mother tube 5 is arranged between the graphite mold 6 and the linkage rotating clamping platform 3, one end of the quartz mother tube 5 is clamped and fixed by the linkage rotating clamping platform 3, the graphite mold 6 is located on the inner side of the quartz mother tube 5 away from one end of the linkage rotating clamping platform 3, a multi-core blowtorch 4 is arranged at the upper end of the semi-automatic main body platform 2 and close to the graphite mold 6, the multi-core blowtorch 4 can slide along the length direction of the semi-automatic main body platform 2, specifically, a linear motor is fixedly arranged on the semi-automatic main body platform 2, the movement direction of the linear motor is consistent with the drawing direction of the quartz mother tube 5, and the multi-core blowtorch 4 is arranged on the bearing plate of the linear motor.
[0026] It can be seen that the quartz mother tube 5 is heated by the multi-core blowtorch 4, and one end of the quartz mother tube 5 can be supported and fixed by the linkage rotating clamping platform 3, so that after the multi-core blowtorch 4 heats the quartz mother tube 5, one end of the quartz mother tube 5 can be pulled to rotate rightward by the linkage rotating clamping platform 3, so that the quartz mother tube 5 is pulled to form, wherein the linkage rotating clamping platform 3 performs the horizontal movement adjustment function through the linear motor, and adopts the three-claw clamp with rotation function on the market to realize the clamping and Rotation is not described in detail in this embodiment; the graphite mold 6 is set on the inner side of the quartz mother tube 5 for use, and the graphite molds 6 of different sizes are replaced according to needs to add the quartz tube of the required specifications, so that the quartz mother tube 5 melted by heat is fitted to the graphite mold 6, and the special-shaped quartz tube of the required specifications is drawn; wherein, both ends of the quartz mother tube 5 are clamped and fixed by a linked rotating clamping platform 3, and the end of the graphite mold 6 away from the quartz mother tube 5 is detachably fixedly connected to the semi-automatic main platform 2 through a bracket.
[0027] Furthermore, in order to facilitate the control of the device, an electrical control cabinet 1 is also included, and the semi-automatic main platform 2 is electrically connected to the electrical control cabinet 1.
[0028] Furthermore, in order to facilitate the processing of the device, it also includes an oxyhydrogen flame control system and a vacuum control system, both of which are used to control processing parameters.
[0029] Embodiment 2:
[0030] The quartz profile forming equipment provided in Example 1 is further optimized, specifically, as follows: Figure 2-Figure 5 As shown, a cooling assembly is also provided above the semi-automatic main platform 2 and below the quartz mother tube 5 , for cooling and molding the quartz mother tube 5 .
[0031] Specifically, the cooling assembly includes a slide rail 7, wherein the slide rail 7 is fixedly arranged on the semi-automatic main platform 2, and two hollow frames 8 are symmetrically arranged on the upper end of the slide rail 7, and the upper parts of the two hollow frames 8 are arc structures arranged opposite to each other, wherein a connecting port 9 is arranged on the outside of the lower end of the hollow frame 8, and a plurality of air ports 10 are evenly fixed on the inner side of the arc structure of the hollow frame 8, and the hollow frame 8, the connecting port 9 and the air port 10 are internally connected.
[0032] Through the above-mentioned structural design, the hollow frame 8 can be connected to the external air supply equipment through the connecting port 9. During the processing, the external air supply equipment transports air to the inside of the hollow frame 8, and supplies air to the quartz mother tube 5 after drawing through the air port 10, thereby accelerating the cooling of the quartz mother tube 5 after forming, thereby effectively improving the production efficiency.
[0033] Furthermore, the lower ends of the two hollow frames 8 are respectively provided with a first connecting seat 11 and a second connecting seat 12, the upper ends of the first connecting seat 11 and the second connecting seat 12 are both fixed with a connecting plug-in 13, the first connecting seat 11 and the second connecting seat 12 are both slidably connected to the slide rail 7, and the first connecting seat 11 and the second connecting seat 12 are both fixed with a side plate 14 on both sides, and a limit knob 15 is provided on the side of the side plate 14 away from the first connecting seat 11 or the second connecting seat 12; the lower end of one of the hollow frames 8 is plug-connected with the connecting plug-in 13 on the first connecting seat 11, and the other hollow frame 8 The lower end is plugged into and connected with the connecting plug-in 13 at the upper end of the second connecting seat 12; an adjusting bolt 16 is provided between the first connecting seat 11 and the second connecting seat 12, one end of the adjusting bolt 16 is rotatably connected to the first connecting seat 11, and the other end of the adjusting bolt 16 is threadedly connected to the second connecting seat 12, wherein, in order to reduce the force required for adjustment, a spring 17 is sleeved on the outer side of the adjusting bolt 16 and located between the first connecting seat 11 and the second connecting seat 12, one end of the spring 17 extends to the inner side of the first connecting seat 11, and the other end of the spring 17 extends to the inner side of the second connecting seat 12.
[0034] It can be known that the spacing between the two hollow frames 8 can be adjusted according to needs to meet more processing requirements. By rotating the adjusting bolt 16 and the first connecting seat 11, and threading the adjusting bolt 16 and the second connecting seat 12, the second connecting seat 12 can be driven to move axially by rotating the adjusting bolt 16, so as to achieve the spacing adjustment between the first connecting seat 11 and the second connecting seat 12. After the spacing between the first connecting seat 11 and the second connecting seat 12 is adjusted, the first connecting seat 11 and the second connecting seat 12 can be moved synchronously by moving the first connecting seat 11 or the second connecting seat 12. After the first connecting seat 11 and the second connecting seat 12 are moved, the first connecting seat 11 and the slide rail 7, and the second connecting seat 12 and the slide rail 7 are fixed by tightening the limit knob 15.
Claims
1. A quartz profile forming device, characterized in that: include: A semi-automatic main body platform (2), wherein a linked rotating clamping platform (3) is arranged at one end above the semi-automatic main body platform (2), a graphite mold (6) is arranged at the other end above the semi-automatic main body platform (2), a quartz mother tube (5) is arranged between the graphite mold (6) and the linked rotating clamping platform (3), one end of the quartz mother tube (5) is clamped and fixed by the linked rotating clamping platform (3), the graphite mold (6) is located on the inner side of the end of the quartz mother tube (5) away from the linked rotating clamping platform (3), and a multi-core blowtorch (4) is arranged at the upper end of the semi-automatic main body platform (2) and close to the graphite mold (6), and the multi-core blowtorch (4) can slide along the length direction of the semi-automatic main body platform (2).
2. The quartz profile forming equipment according to claim 1, characterized in that: A cooling component is also provided above the semi-automatic main body platform (2) and below the quartz mother tube (5), and is used for cooling and molding the quartz mother tube (5).
3. The quartz profile forming equipment according to claim 2, characterized in that: The cooling assembly comprises a slide rail (7), wherein the slide rail (7) is fixedly arranged on the semi-automatic main body platform (2), and two hollow frames (8) are symmetrically arranged at the upper end of the slide rail (7), and the upper parts of the two hollow frames (8) are arc-shaped structures arranged opposite to each other, and a connecting port (9) is arranged on the outside of the lower end of the hollow frame (8), and a plurality of air ports (10) are evenly fixed on the inner side of the arc-shaped structure of the hollow frame (8), and the hollow frame (8), the connecting port (9) and the air port (10) are internally connected.
4. The quartz profile forming equipment according to claim 3, characterized in that: A first connecting seat (11) and a second connecting seat (12) are respectively provided at the lower ends of the two hollow frames (8); a connecting plug-in (13) is fixed to the upper ends of the first connecting seat (11) and the second connecting seat (12); the first connecting seat (11) and the second connecting seat (12) are both slidably connected to the slide rail (7); side plates (14) are fixed to both sides of the first connecting seat (11) and the second connecting seat (12); a limit knob (15) is provided on a side of the side plate (14) away from the first connecting seat (11) or the second connecting seat (12); the lower end of one of the hollow frames (8) is plug-connected to the connecting plug-in (13) on the first connecting seat (11); and the lower end of the other hollow frame (8) is plug-connected to the connecting plug-in (13) on the first connecting seat (11); The lower end of the hollow frame (8) is plug-connected with the connecting plug (13) at the upper end of the second connecting seat (12); an adjusting bolt (16) is arranged between the first connecting seat (11) and the second connecting seat (12); one end of the adjusting bolt (16) is rotatably connected to the first connecting seat (11), and the other end of the adjusting bolt (16) is threadedly connected to the second connecting seat (12); a spring (17) is sleeved on the outer side of the adjusting bolt (16) and located between the first connecting seat (11) and the second connecting seat (12); one end of the spring (17) extends to the inner side of the first connecting seat (11), and the other end of the spring (17) extends to the inner side of the second connecting seat (12).
Citation Information
Patent Citations
A quick former for quartz capsule processing
CN206646013U
Cited By
Continuous diameter-reducing forming device for quartz glass rod
CN122127053A