Sheep manure pretreatment device for organic fertilizer preparation

By designing a sheep feces pretreatment device for organic fertilizer preparation, the high-pressure reactor and high-efficiency crushing assembly are used to quickly crush sheep feces, and the rapid transfer is achieved through the feeding assembly, which solves the low efficiency and quality of sheep feces in the prior art. The problem of instability improves the preparation efficiency of organic fertilizer.

CN222476470UActive Publication Date: 2025-02-14NINGXIA LVJIDA ECOLOGICAL AGRI TECH CO LTD
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Patent Information

Application Number
CN202421283228.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-02-14
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

In the prior art, the sheep manure treatment efficiency is low, the product quality is unstable, and the labor intensity is high, which limits the direct application of sheep manure as an organic fertilizer.

Method used

A sheep feces pretreatment device for organic fertilizer preparation is designed, including a high-pressure reactor and an efficient crushing assembly. Through the combination of a transmission shaft and a cutting blade, the rapid crushing treatment of sheep feces is achieved, and the rapid delivery of sheep feces is achieved through the feed assembly. Transfer.

Benefits of technology

It improves the crushing efficiency of sheep manure, ensures the crushing quality, reduces labor intensity, and improves the preparation efficiency of organic fertilizer.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of organic fertilizer preparation, in particular to a sheep manure pretreatment device for organic fertilizer preparation, which comprises a mounting plate, a high-pressure reaction kettle and a crushing box are arranged at the top end of the mounting plate, a jacket is sleeved on the outer side of the high-pressure reaction kettle, and a first feed pipe is fixedly connected to the top end of the high-pressure reaction kettle. In the working process of the third motor, a belt pulley at the output end of the third motor can drive the other three transmission shafts to rotate at a high speed in the crushing box through a transmission belt, and sheep manure in the crushing box can be quickly crushed through simultaneous rotation of the four transmission shafts and cutting blades on the outer sides of the transmission shafts; according to the sheep manure crushing device, the crushing efficiency can be improved, treatment of sheep manure is facilitated, the sheep manure can enter the high-pressure reaction kettle from the second discharging pipe along the conveying barrel, the crushed sheep manure can be automatically conveyed, rapid transfer of the sheep manure can be achieved, the labor burden of workers is relieved, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of organic fertilizer preparation, in particular to a sheep excrement pretreatment device for organic fertilizer preparation. Background Art

[0002] With the continuous development of agricultural production, the importance of organic fertilizer in improving soil fertility and soil structure has become increasingly prominent. Sheep manure, as a high-quality organic fertilizer raw material, is rich in organic matter and nutrients. However, the direct use of sheep manure as fertilizer is limited by its high water content, easy fermentation to produce odor, and the presence of parasite eggs and pathogens. Therefore, pretreatment of sheep manure and extraction of effective ingredients such as humic acid are of great significance for the preparation of high-quality organic fertilizers.

[0003] In the existing technical solutions, the methods for processing sheep manure include natural drying, manual turning of the pile, etc. These methods have the problems of low efficiency, unstable product quality, and high labor intensity.

[0004] Therefore, a sheep manure pretreatment device for preparing organic fertilizer is proposed. Utility Model Content

[0005] The utility model aims to provide a sheep excrement pretreatment device for preparing organic fertilizer.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A sheep manure pretreatment device for preparing organic fertilizer comprises: a mounting plate, a high-pressure reactor and a crushing box are arranged on the top of the mounting plate, a jacket is arranged on the outer side of the high-pressure reactor, a first feed pipe is fixedly connected to the top of the high-pressure reactor, and a first discharge pipe is connected to the bottom of the high-pressure reactor;

[0008] A high-efficiency crushing assembly is arranged in the crushing box, and the high-efficiency crushing assembly includes four transmission shafts which are evenly rotatably installed in the crushing box, and a plurality of cutting blades are evenly fixedly installed on the four transmission shafts. The top ends of the four transmission shafts extend to the outside of the crushing box and are fixedly connected to pulleys, and a transmission belt is commonly sleeved on the outer walls of the four pulleys. A third motor is fixedly installed on the top end of the crushing box, and the output end of the third motor is fixedly connected to the central axis of one of the pulleys.

[0009] Preferably, a second feed pipe is connected to the center of the top of the crushing box, and the four transmission shafts are evenly arranged at the corners of the crushing box.

[0010] Preferably, the bottom end of the crushing box is connected to a discharge hopper, and a filter plate is further provided between the discharge hopper and the crushing box.

[0011] Preferably, a first motor is fixedly mounted on the top of the high-pressure reactor, and an output end of the first motor extends into the high-pressure reactor and is fixedly connected to a stirring shaft.

[0012] Preferably, a feeding pipe is connected to the top of the high-pressure reactor, and a pressure gauge is also provided on the high-pressure reactor.

[0013] Preferably, a feeding assembly is further provided between the high-pressure reactor and the crushing box, the feeding assembly comprising a conveying cylinder arranged at the bottom end of the discharge hopper, the top end of the conveying cylinder extends to above the first feed pipe, the top end of the conveying cylinder is connected to a second discharge pipe, the bottom end of the second discharge pipe is connected to the top end of the first feed pipe, a second motor is fixedly installed at the top end of the conveying cylinder, the output end of the second motor extends into the conveying cylinder and is fixedly connected to a conveying shaft, a spiral conveying blade is fixedly connected to the outer side of the conveying shaft, and the outer wall of the spiral conveying blade is tightly fitted with the inner wall of the conveying cylinder.

[0014] Preferably, a PLC controller is fixedly mounted on the side wall of the crushing box, and the PLC controller is electrically connected to the first motor, the second motor and the third motor.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. By setting up a high-efficiency crushing component, after the user starts the third motor, the third motor can drive one of the transmission shafts to rotate rapidly in the crushing box. At this time, the cutting blade on the outside of the transmission shaft can crush the sheep manure in the crushing box, and in the process of the third motor working, the pulley at the output end of the third motor can drive the other three transmission shafts to rotate at high speed in the crushing box through the transmission belt. The four transmission shafts and the cutting blades on the outside of the transmission shaft rotate at the same time, so that the sheep manure in the crushing box can be quickly crushed, which can improve the crushing efficiency and is beneficial to the treatment of sheep manure. After crushing, the sheep manure that meets the standards can enter the discharge hopper along the filter plate, which is convenient for the treatment of the crushed sheep manure. At the same time, the sheep manure that does not meet the standards continues to be crushed in the crushing box, which can ensure the crushing quality of the sheep manure and is beneficial to the preparation of organic fertilizer.

[0017] 2. By setting the feeding component, when the sheep manure in the discharge hopper enters the conveying cylinder, the second motor is started at this time, and the second motor can drive the conveying shaft to rotate in the conveying cylinder. Since the spiral conveying blades on the outer side of the conveying shaft are tightly fitted with the inner wall of the conveying cylinder, the spiral conveying blades can transport the sheep manure at the bottom of the conveying cylinder upward, and the sheep manure can enter the high-pressure reactor from the second discharge pipe along the conveying cylinder, and the crushed sheep manure can be automatically transported, and the sheep manure can be quickly transferred, which can reduce the labor burden of the staff and improve the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of the top of the mounting plate in the embodiment of the utility model;

[0019] Figure 2 It is a schematic cross-sectional structure diagram of a crushing box and a high-pressure reactor in an embodiment of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the output end of the third motor in the embodiment of the utility model;

[0021] Figure 4 It is a schematic diagram of the structure of the second motor output end in an embodiment of the utility model.

[0022] In the figure: 1. mounting plate; 2. pressure gauge; 3. first discharge pipe; 4. jacket; 5. high pressure reactor; 6. feeding pipe; 7. first motor; 8. first feed pipe; 9. second motor; 10. second discharge pipe; 11. conveying cylinder; 12. second feed pipe; 13. third motor; 14. crushing box; 15. filter plate; 16. transmission shaft; 17. discharge hopper; 18. conveying shaft; 19. stirring shaft; 20. pulley; 21. cutting blade; 22. transmission belt; 23. spiral conveying blade; 24. PLC controller. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0025] Embodiment 1:

[0026] See also Figures 1 to 3 , a pretreatment device for pretreatment of sheep manure for preparation of organic fertilizer, comprising: a mounting plate 1, a high-pressure reactor 5 and a crushing box 14 are arranged on the top of the mounting plate 1, a jacket 4 is arranged on the outer side of the high-pressure reactor 5, a first feed pipe 8 is fixedly connected to the top of the high-pressure reactor 5, and a first discharge pipe 3 is arranged at the bottom of the high-pressure reactor 5;

[0027] An efficient crushing assembly is arranged in the crushing box 14, and the efficient crushing assembly includes four transmission shafts 16 which are evenly rotatably installed in the crushing box 14, and a plurality of cutting blades 21 are evenly fixedly installed on the four transmission shafts 16. The top ends of the four transmission shafts 16 extend to the outside of the crushing box 14 and are fixedly connected to pulleys 20. A transmission belt 22 is commonly sleeved on the outer walls of the four pulleys 20. A third motor 13 is fixedly installed on the top end of the crushing box 14, and the output end of the third motor 13 is fixedly connected to the central axis of one of the pulleys 20.

[0028] See also Figure 2 A second feed pipe 12 is connected to the center of the top of the crushing box 14 , and four transmission shafts 16 are evenly arranged at the corners of the crushing box 14 .

[0029] See also Figure 2 The bottom end of the crushing box 14 is connected to a discharge hopper 17, and a filter plate 15 is provided between the discharge hopper 17 and the crushing box 14.

[0030] See also Figure 2 A first motor 7 is fixedly installed on the top of the high-pressure reactor 5, and an output end of the first motor 7 extends into the high-pressure reactor 5 and is fixedly connected to a stirring shaft 19.

[0031] See also Figure 1 The top of the high-pressure reactor 5 is connected to a feeding pipe 6, and a pressure gauge 2 is also provided on the high-pressure reactor 5.

[0032] In the present embodiment, when in use, after the user starts the third motor 13, the third motor 13 can drive one of the transmission shafts 16 to rotate rapidly in the crushing box 14. At this time, the cutting blade 21 on the outer side of the transmission shaft 16 can crush the sheep manure in the crushing box 14, and in the process of the third motor 13 working, the pulley 20 at the output end of the third motor 13 can drive the other three transmission shafts 16 to rotate at high speed in the crushing box 14 through the transmission belt 22. The four transmission shafts 16 and the cutting blades 21 on the outer side of the transmission shaft 16 rotate simultaneously, so that the sheep manure in the crushing box 14 can be quickly crushed, which can improve the crushing efficiency and is beneficial to the processing of sheep manure. After crushing, the sheep manure that meets the standards can enter the discharge hopper 17 along the filter plate 15, which is convenient for processing the crushed sheep manure. At the same time, the sheep manure that does not meet the standards continues to be crushed in the crushing box 14, which can ensure the crushing quality of the sheep manure and is beneficial to the preparation of organic fertilizer.

[0033] Embodiment 2:

[0034] See also Figures 1 to 4The sheep manure pretreatment device for preparing organic fertilizer also includes: a feeding assembly arranged between the high-pressure reactor 5 and the crushing box 14, the feeding assembly includes a conveying cylinder 11 arranged at the bottom end of the discharge hopper 17, the top end of the conveying cylinder 11 extends to the top of the first feed pipe 8, the top end of the conveying cylinder 11 is connected to a second discharge pipe 10, the bottom end of the second discharge pipe 10 is connected to the top of the first feed pipe 8, a second motor 9 is fixedly installed at the top of the conveying cylinder 11, the output end of the second motor 9 extends to the conveying cylinder 11 and is fixedly connected to a conveying shaft 18, the outer side of the conveying shaft 18 is fixedly connected to a spiral conveying blade 23, and the outer wall of the spiral conveying blade 23 is tightly fitted with the inner wall of the conveying cylinder 11.

[0035] See also Figure 1 A PLC controller 24 is fixedly mounted on the side wall of the crushing box 14 , and the PLC controller 24 is electrically connected to the first motor 7 , the second motor 9 and the third motor 13 .

[0036] In this embodiment, when in use, after the sheep manure in the discharge hopper 17 enters the conveying cylinder 11, the second motor 9 is started at this time, and the second motor 9 can drive the conveying shaft 18 to rotate in the conveying cylinder 11. Since the spiral conveying blades 23 on the outer side of the conveying shaft 18 are tightly fitted with the inner wall of the conveying cylinder 11, the spiral conveying blades 23 can transport the sheep manure at the bottom of the conveying cylinder 11 upward, and can make the sheep manure enter the high-pressure reactor 5 from the second discharge pipe 10 along the conveying cylinder 11, and can automatically transport the crushed sheep manure, can realize the rapid transfer of sheep manure, can reduce the labor burden of the staff, and can improve production efficiency.

[0037] Working principle: first, the sheep manure after washing and drying is introduced into the crushing box 14 on the mounting plate 1, and then the third motor 13 is started through the PLC controller 24, and the third motor 13 can drive one of the transmission shafts 16 to rotate rapidly in the crushing box 14. At this time, the cutting blade 21 outside the transmission shaft 16 can crush the sheep manure in the crushing box 14, and in the process of the third motor 13 working, the pulley 20 at the output end of the third motor 13 can drive the other three transmission shafts 16 to rotate at high speed in the crushing box 14 through the transmission belt 22, and the four transmission shafts 16 and the cutting blades 21 outside the transmission shaft 16 rotate simultaneously, so that the sheep manure in the crushing box 14 can be quickly crushed, which can improve the crushing efficiency and is conducive to the processing of sheep manure. After crushing, the sheep manure that meets the standards can enter the discharge hopper 17 along the filter plate 15, which is convenient for processing the crushed sheep manure. At the same time, the sheep manure that does not meet the standards continues to be crushed in the crushing box 14, which can ensure the crushing quality of the sheep manure and is conducive to the preparation of organic fertilizer.

[0038] When the sheep manure in the discharge hopper 17 enters the conveying cylinder 11, the second motor 9 is started at this time, and the second motor 9 can drive the conveying shaft 18 to rotate in the conveying cylinder 11. Since the spiral conveying blades 23 on the outer side of the conveying shaft 18 are closely fitted with the inner wall of the conveying cylinder 11, the spiral conveying blades 23 can transport the sheep manure at the bottom of the conveying cylinder 11 upward, so that the sheep manure can enter the high-pressure reactor 5 from the second discharge pipe 10 along the conveying cylinder 11, and the crushed sheep manure can be automatically transported, so that the sheep manure can be quickly transferred, the labor burden of the staff can be reduced, and the production efficiency can be improved;

[0039] When the crushed sheep manure enters the high-pressure reactor 5, sodium hydroxide with a mass half that of the sheep manure is added to the high-pressure reactor 5 through the feeding pipe 6, and an appropriate amount of water is added, and then the first motor 7 is started. The first motor 7 can fully mix the sheep manure, sodium hydroxide and water through the stirring shaft 19, and the temperature in the high-pressure reactor 5 is controlled to be 180° C. through the jacket 4, and the pressure in the high-pressure reactor 5 is maintained at 1.5 MPa through the pressure gauge 2. After two hours of reaction, humic acid liquid is extracted from the first discharge pipe 3 in the high-pressure reactor 5 for preparing high-quality organic fertilizer.

[0040] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A sheep manure pretreatment device for preparing organic fertilizer, comprising: The mounting plate (1) is characterized in that: a high-pressure reactor (5) and a crushing box (14) are arranged at the top of the mounting plate (1), a jacket (4) is arranged on the outer side of the high-pressure reactor (5), a first feed pipe (8) is fixedly connected to the top of the high-pressure reactor (5), and a first discharge pipe (3) is arranged at the bottom of the high-pressure reactor (5); The crushing box (14) is provided with a high-efficiency crushing assembly, and the high-efficiency crushing assembly comprises four transmission shafts (16) uniformly rotatably mounted in the crushing box (14), a plurality of cutting blades (21) uniformly fixedly mounted on the four transmission shafts (16), the top ends of the four transmission shafts (16) all extend outside the crushing box (14) and are fixedly connected to pulleys (20), a transmission belt (22) is commonly sleeved on the outer walls of the four pulleys (20), a third motor (13) is fixedly mounted on the top end of the crushing box (14), and the output end of the third motor (13) is fixedly connected to the central axis of one of the pulleys (20).

2. The sheep feces pretreatment device for preparing organic fertilizer according to claim 1, characterized in that: A second feed pipe (12) is connected to the center of the top of the crushing box (14), and the four transmission shafts (16) are evenly arranged at the corners of the crushing box (14).

3. The sheep feces pretreatment device for preparing organic fertilizer according to claim 2, characterized in that: The bottom end of the crushing box (14) is connected to a discharge hopper (17), and a filter plate (15) is provided between the discharge hopper (17) and the crushing box (14).

4. The sheep feces pretreatment device for preparing organic fertilizer according to claim 3, characterized in that: A first motor (7) is fixedly mounted on the top of the high-pressure reactor (5); an output end of the first motor (7) extends into the high-pressure reactor (5) and is fixedly connected to a stirring shaft (19).

5. The sheep feces pretreatment device for preparing organic fertilizer according to claim 4, characterized in that: The top of the high-pressure reactor (5) is connected to a feeding pipe (6), and a pressure gauge (2) is also provided on the high-pressure reactor (5).

6. The sheep feces pretreatment device for preparing organic fertilizer according to claim 1, characterized in that: A feeding assembly is also provided between the high-pressure reactor (5) and the crushing box (14), and the feeding assembly comprises a conveying cylinder (11) provided at the bottom end of the discharge hopper (17), the top end of the conveying cylinder (11) extends to the top of the first feed pipe (8), the top end of the conveying cylinder (11) is connected to a second discharge pipe (10), the bottom end of the second discharge pipe (10) is connected to the top end of the first feed pipe (8), a second motor (9) is fixedly installed at the top end of the conveying cylinder (11), the output end of the second motor (9) extends to the inside of the conveying cylinder (11) and is fixedly connected to a conveying shaft (18), the outer side of the conveying shaft (18) is fixedly connected to a spiral conveying blade (23), and the outer wall of the spiral conveying blade (23) is tightly fitted with the inner wall of the conveying cylinder (11).

7. The sheep feces pretreatment device for preparing organic fertilizer according to claim 6, characterized in that: A PLC controller (24) is fixedly mounted on the side wall of the crushing box (14), and the PLC controller (24) is electrically connected to the first motor (7), the second motor (9) and the third motor (13).