Sun umbrella rib sewing automation device

By designing the automatic device for suture of sun umbrellas, the combination of the umbrella positioning frame, suture head and clips, the automatic positioning and suture of the umbrellas and umbrella leaves is achieved, and the low efficiency and high manpower consumption in the existing technology is solved. and the risk of finger pricking improves suture efficiency and safety.

CN222476944UActive Publication Date: 2025-02-14ZHEJIANG HENGYANG UMBRELLA CO LTD
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Patent Information

Application Number
CN202421288227.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-02-14
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

The existing sun umbrella bone suture process is inefficient, labor-intensive and there is a risk of finger pricking.

Method used

A solar umbrella umbrella suture automation device is designed, including a workbench, suture head, threading frame, thread storage device, shuttle, cover plate, umbrella locating frame and clip plate, through the umbrella locating frame and suture machine The cooperation between the head and the clip enables automatic positioning and suture of the umbrella bones and umbrella leaves.

Benefits of technology

It improves suture efficiency, saves manpower, avoids the risk of staff finger pricking, and makes the operation safer and more efficient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sun umbrella rib sewing automation device which comprises a workbench, the top of the workbench is fixedly connected with a sewing machine head, the top of the workbench is provided with a pay-off rack, one end of the interior of the pay-off rack is provided with a thread storage device, the other end of the interior of the pay-off rack is provided with a rotating shuttle, the top of the pay-off rack is provided with a cover plate, and the cover plate is fixedly connected with the sewing machine head. An umbrella rib positioning frame is arranged on the side, away from the sewing machine head, of the workbench, a clamping piece is rotationally connected to the top end of the umbrella rib positioning frame, locking bolts are arranged at the four corners of the cover plate correspondingly, and the locking bolts penetrate through the cover plate and are in threaded connection with the pay-off frame. The umbrella rib positioning frame, the sewing machine head and the clamping piece are matched with one another, the umbrella rib positioning frame is arranged on the sewing machine head, umbrella ribs and umbrella leaves can be conveniently positioned, a worker does not need to hold the umbrella ribs and the umbrella leaves with hands during sewing, sewing efficiency is high, a large amount of manpower is saved, meanwhile, fingers of the worker are prevented from being pricked, and the sewing machine is convenient to use. And the operation is safer.
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Description

Technical Field

[0001] The utility model relates to the technical field of parasol processing equipment, in particular to an automatic device for sewing parasol ribs. Background Art

[0002] A sun umbrella is an umbrella that is mainly used to block direct sunlight. It can block about 70% of ultraviolet rays, but it cannot block reflected ultraviolet rays.

[0003] At present, most of the parasol ribs on the market are sewn by traditional manual sewing, but manual sewing is inefficient, with many defective products, and is not safe for workers' fingers, which can easily prick their fingers. In recent years, sewing machines have gradually been used to sew the ribs and leaves, but during the sewing process, workers need to hold the ribs and leaves by hand, which still consumes manpower and has the risk of being pricked. Utility Model Content

[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the name of the utility model of this application to avoid blurring the purpose of this section, the abstract of the specification and the name of the utility model, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0005] In order to solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:

[0006] A parasol rib sewing automation device comprises a workbench, a sewing machine head is fixedly connected to the top of the workbench, a wire pay-off rack is arranged on the top of the workbench, a wire storage device is arranged at one end inside the wire pay-off rack, a rotary shuttle is arranged at the other end inside the wire pay-off rack, a cover plate is arranged on the top of the wire pay-off rack, a rib positioning frame is arranged on the side of the workbench away from the sewing machine head, and a clamp is rotatably connected to the top of the rib positioning frame.

[0007] As a preferred solution of the automatic device for sewing the ribs of a parasol described in the utility model, locking bolts are provided at the four corners of the cover plate, and the locking bolts pass through the cover plate and are threadedly connected to the wire pay-off frame to facilitate opening and closing of the cover plate. A cover plate is also provided on the top of the wire storage device, which facilitates the replacement of the rotary hook and the wire storage device.

[0008] As a preferred solution of the automatic device for sewing the ribs of a parasol described in the utility model, the thickness of the cover plate is five millimeters and the cover plate is made of tempered glass, which is convenient for the staff to check the remaining material of the sewing thread in the rotary hook and the thread storage device.

[0009] As a preferred solution of the automatic device for sewing the ribs of a parasol described in the utility model, an axle seat is embedded and fixedly connected to the top of the workbench, the bottom center of the rib positioning frame is connected to the axle seat bearing, and at least two rib positioning frames are provided on the top of the workbench, and the orientation of the rib positioning frames can be rotated to adjust.

[0010] As a preferred solution of the automatic device for sewing the ribs of a parasol described in the utility model, anti-skid rubber pads are fixedly connected to both ends of the bottom of the rib positioning frame. When the staff does not manually adjust the direction of the rib positioning frame, the anti-skid rubber pads can be used to position it to prevent it from rotating.

[0011] As a preferred solution of the automatic device for sewing the ribs of a parasol described in the utility model, the cross-section of the rib positioning frame is arc-shaped, and the clamping piece is arranged corresponding to the curvature of the top surface of the rib positioning frame, so that the ribs and parasol leaves can be clamped conveniently through the rib positioning frame and the clamping piece.

[0012] As a preferred solution of the automatic device for sewing the ribs of a parasol described in the utility model, the clip is connected to the top of the rib positioning frame by a spring hinge. The elasticity of the spring hinge facilitates the clip and the rib positioning frame to be brought close to each other to clamp the umbrella leaf.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] The utility model realizes mutual cooperation among the rib positioning frame, the sewing machine head and the clamping piece, and provides the rib positioning frame on the sewing machine head, so that the ribs and the umbrella leaves are conveniently positioned, and when sewing, there is no need for workers to hold hands, which not only has high sewing efficiency and saves a lot of manpower, but also avoids pricking the fingers of workers, and is safer to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solution of the implementation of the utility model, the utility model will be described in detail below in combination with the drawings and detailed implementation. Obviously, the drawings described below are only some implementations of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0016] Figure 1 This is a three-dimensional diagram of an automatic device for sewing the ribs of a parasol according to the utility model;

[0017] Figure 2 This is a schematic diagram of the installation of a cover plate of an automated device for sewing ribs of a parasol according to the utility model;

[0018] Figure 3This is a schematic diagram of the clip structure of an automated device for sewing the ribs of a parasol according to the utility model;

[0019] Figure 4 The utility model is a schematic diagram of the installation of umbrella ribs of an automatic device for sewing the umbrella ribs of a parasol.

[0020] Legend: 1. Workbench; 2. Suture machine head; 3. Pay-off rack; 301. Thread storage device; 302. Rotary hook; 303. Cover plate; 4. Locking bolt; 5. Rib positioning frame; 6. Axle seat; 7. Anti-slip rubber pad; 8. Clip. DETAILED DESCRIPTION

[0021] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0022] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the implementation of the present invention, for the sake of convenience, the cross-sectional diagram showing the device structure will not be partially enlarged according to the general proportion, and the schematic diagram is only an example, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0023] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.

[0024] See also Figure 1-4 The utility model provides an automatic device for sewing parasol ribs, comprising a workbench 1, and a sewing machine head 2 is fixedly connected to the top of the workbench 1.

[0025] A pay-off rack 3 is arranged on the top of the workbench 1, a wire storage device 301 is arranged at one end inside the pay-off rack 3, a rotary hook 302 is arranged at the other end inside the pay-off rack 3, a cover plate 303 is arranged on the top of the pay-off rack 3, locking bolts 4 are arranged at the four corners of the cover plate 303, the locking bolts 4 penetrate the cover plate 303 and are threadedly connected to the pay-off rack 3, so as to facilitate the opening and closing of the cover plate 303, and a cover plate 303 is also arranged on the top of the wire storage device 301, so as to facilitate the replacement of the rotary hook 302 and the wire storage device 301.

[0026] In this embodiment, the thickness of the cover plate 303 is five millimeters and the cover plate 303 is made of tempered glass, which is convenient for the staff to check the remaining material of the suture thread in the rotary hook 302 and the thread storage device 301.

[0027] An umbrella rib positioning frame 5 is arranged on the side of the workbench 1 away from the suturing machine head 2, and an axle seat 6 is embedded and fixedly connected on the top of the workbench 1. The bottom center of the umbrella rib positioning frame 5 is connected to the bearing of the axle seat 6. At least two umbrella rib positioning frames 5 are arranged on the top of the workbench 1, and the orientation of the umbrella rib positioning frames 5 can be rotated to adjust.

[0028] Both ends of the bottom of the umbrella rib positioning frame 5 are fixedly connected with anti-skid rubber pads 7. When the staff does not manually adjust the direction of the umbrella rib positioning frame 5, the anti-skid rubber pads 7 can be used to position it to prevent it from rotating.

[0029] The top of the rib positioning frame 5 is rotatably connected with a clip 8. The cross section of the rib positioning frame 5 is arranged in an arc shape, and the clip 8 is arranged corresponding to the arc of the top surface of the rib positioning frame 5, so that the ribs and the sun umbrella leaves can be clamped by the rib positioning frame 5 and the clip 8. The clip 8 is connected to the top of the rib positioning frame 5 by a spring hinge, and the elasticity of the spring hinge makes it easy to bring the clip 8 and the rib positioning frame 5 close to each other to clamp the umbrella leaves.

[0030] When in use, the staff can manually adjust the direction of the umbrella rib positioning frame 5 so that it is convenient to place the umbrella ribs and umbrella leaves on the top after it is rotated. The umbrella rib positioning frame 5 is provided with a clip 8 on the outside. Since the umbrella rib positioning frame 5 and the clip 8 are both arranged in an arc shape, it is convenient to fit the arc shape of the umbrella leaves, so that the umbrella ribs and umbrella leaves can be unfolded and placed.

[0031] When the umbrella leaves are clamped by the clamping pieces 8 and the umbrella rib positioning frames 5 , the umbrella ribs are located between the two umbrella rib positioning frames 5 , so as to be easily inserted into the bottom of the sewing machine head 2 , and then the umbrella ribs and the umbrella leaves are sewn by the sewing machine head 2 .

[0032] If the positioning strength of the umbrella leaf needs to be strengthened to keep it stable, the number of the umbrella rib positioning frames 5 can be increased, so that when the umbrella ribs and umbrella leaves are sewn, there is no need for the staff to hold them by hand, which not only saves manpower but also avoids injuries to the staff's fingers.

[0033] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. An automated device for sewing sun umbrella ribs, comprising a workbench (1), characterized in that: The top of the workbench (1) is fixedly connected to a sewing machine head (2); a wire pay-off frame (3) is arranged on the top of the workbench (1); a wire storage device (301) is arranged at one end inside the wire pay-off frame (3); a rotary shuttle (302) is arranged at the other end inside the wire pay-off frame (3); a cover plate (303) is arranged on the top of the wire pay-off frame (3); a rib positioning frame (5) is arranged on the side of the workbench (1) away from the sewing machine head (2); and a clip (8) is rotatably connected to the top of the rib positioning frame (5).

2. The automatic device for sewing the ribs of a parasol according to claim 1, characterized in that: Locking bolts (4) are provided at the four corners of the cover plate (303), and the locking bolts (4) penetrate the cover plate (303) and are threadedly connected to the pay-off frame (3).

3. The automatic device for sewing the ribs of a parasol according to claim 1, characterized in that: The thickness of the cover plate (303) is five millimeters, and the cover plate (303) is made of tempered glass.

4. The automatic device for sewing the ribs of a parasol according to claim 1, characterized in that: An axle seat (6) is embedded and fixedly connected to the top of the workbench (1), and the center of the bottom of the umbrella rib positioning frame (5) is connected to the bearing of the axle seat (6).

5. The automatic device for sewing the ribs of a parasol according to claim 1, characterized in that: Both ends of the bottom of the umbrella rib positioning frame (5) are fixedly connected with anti-skid rubber pads (7).

6. The automatic device for sewing the ribs of a parasol according to claim 1, characterized in that: The cross section of the umbrella rib positioning frame (5) is arranged in an arc shape, and the clip (8) is arranged corresponding to the arc of the top surface of the umbrella rib positioning frame (5).

7. The automatic device for sewing the ribs of a parasol according to claim 1, characterized in that: The clip (8) is connected to the top end of the umbrella rib positioning frame (5) via a spring hinge.