Time-sharing four-wheel-drive transmission device suitable for small all-terrain vehicle

By setting up a self-lubricating mechanism and collection components in the time-sharing four-wheel drive transmission device of a small all-terrain vehicle, the problem of torque reduction and lubrication inconvenient during power transmission is solved, and automatic lubrication and oil collection are realized. Improves the reliability and practicality of the device.

CN222479407UActive Publication Date: 2025-02-14张方晓
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Patent Information

Application Number
CN202421401084.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-02-14
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

The existing transfer boxes are prone to torque reduction and fracture during power transmission, resulting in reliability problems. At the same time, the internal gear lubrication is inconvenient and the lack of automatic lubrication function, resulting in serious wear of the gear.

Method used

A time-sharing four-wheel drive transmission device suitable for small all-terrain vehicles is designed, and automatic lubrication and oil collection are achieved by setting a self-lubricating mechanism and collection components in the gearbox. The self-lubricating mechanism includes an oil tank, an oil inlet pipe, a threaded cover, a telescopic spring, an oil outlet barrel and a push plate. The oil outlet barrel vibrates through the rotation of the gear wheel group, and the telescopic spring pushes the push plate to discharge the oil, realizing automatic lubrication. The collection assembly assists in guiding and collecting oil through a collection bucket and sealing cover for easy cleaning and refueling.

Benefits of technology

Through the automatic lubrication function, the lubrication friction resistance of the gear set is improved, the service life of the device is extended and the cost of use is reduced. The collection components make the cleaning and refueling of oil more convenient and quick, improving the practicality of the device.

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Abstract

The utility model discloses a time-sharing four-wheel drive transmission device suitable for a small-sized all-terrain vehicle, which comprises a gear box, a gear wheel set is arranged on the inner side of the gear box, a cover plate is arranged on the front side of the gear box through bolts, a self-lubricating mechanism is arranged in the middle of the top of the gear box, and the gear wheel set and the cover plate are arranged on the front side of the gear box through bolts. A collecting assembly is arranged at the bottom of the gearbox. By the adoption of the structure, the gear set abuts against the oil outlet cylinder to vibrate, the oil outlet cylinder can abut against the telescopic spring to stretch out and draw back through vibration, the push plate on the connecting rod pushes oil in the period, the oil can be well discharged from the oil outlet hole, at the moment, the oil outlet cylinder pushes the push plate at the same time, and the oil can be discharged from the inner side of the oil outlet hole through the oil outlet hole; and at the moment, oil can be discharged to the gear wheel set, so that the automatic lubricating effect is achieved, the gear wheel set can have good lubricating and friction-resisting capacity, and the practicability of the device is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of four-wheel drive transmission, and particularly relates to a time-sharing four-wheel drive transmission device suitable for a small all-terrain vehicle. Background Art

[0002] In order to improve the off-road performance of the vehicle and solve the problem of the vehicle's ability to pass on roads with poor road conditions and steep slopes, the output shaft of the vehicle's gearbox is generally connected to the input shaft of the transfer case through flanges and other connecting parts, and the transfer case output shaft then outputs power to the front and rear axles to achieve front and rear drive. In other words, the transfer case is a device that distributes the power of the engine, and can output power to the rear axle, or to the front / rear axle at the same time. The input spline shaft of the existing transfer case is generally machined with a retaining ring groove and an O-ring groove, which causes the spline shaft to have a smaller diameter at the retaining ring groove or the O-ring groove, and the torque is correspondingly reduced. During the power transmission process, it is easy to break, causing reliability problems;

[0003] A four-wheel drive transfer case with announcement number "CN202732898U" includes a case body, an end cover, a spline shaft, and a transfer gear, a transmission shaft and a shift gear located in the case body. The two ends of the spline shaft extend out of the two sides of the case body, one end of which is a power input end, and the other end is a rear drive power output end. The spline shaft is located in the middle section of the case body, and its outer diameter is larger than the outer diameters of the two ends of the spline shaft. The four-wheel drive transfer case described in the utility model removes the retaining ring groove and the sealing groove provided on the traditional spline shaft by setting the middle section of the spline shaft to have a larger outer diameter than the two ends of the spline shaft, and uses the steps formed by the middle section and the two ends of the spline shaft to increase the sealing performance of the spline shaft and the case body, which greatly improves the torsional strength of the spline shaft, thereby extending the service life of the transfer case and reducing the cost of use;

[0004] Although the above technical solution has good torque during use, the internal gears are inside the gear box during use, and the overall lubrication is inconvenient. There is a lack of automatic lubrication function during use, and long-term use will cause greater gear wear. The cost of use is low, so it needs to be improved. Utility Model Content

[0005] In response to the problems mentioned in the background technology, the purpose of the utility model is to provide a part-time four-wheel drive transmission device suitable for small all-terrain vehicles, so as to solve the problem that although it has good torque, during its use, the internal gears are inside the gear box, the overall lubrication is inconvenient, and there is a lack of automatic lubrication function during use, which will cause large gear wear during long-term use.

[0006] The above technical objectives of the utility model are achieved through the following technical solutions:

[0007] A part-time four-wheel drive transmission device suitable for a small all-terrain vehicle comprises a gear box, a gear wheel set is arranged on the inner side of the gear box, a cover plate is arranged on the front side of the gear box, the cover plate is installed on the front side of the gear box by bolts, a self-lubricating mechanism is arranged in the middle of the top of the gear box, a collecting assembly is arranged at the bottom of the gear box, a connecting shaft is arranged on the front side of the gear wheel set, and a differential is fixedly installed on the front end of the connecting shaft through the cover plate.

[0008] Furthermore, as a preferred technical solution, a holder is fixedly installed in the middle of the back side of the differential, and an insert block is fixedly installed at the front end of the coupling shaft, and the insert block is inserted into the inner side of the holder.

[0009] Further, as a preferred technical solution, the cross-sectional shape of the inner side of the holder is hexagonal, the cross-sectional shape of the insert block is also set to be hexagonal, and the insert block is installed on the inner side of the holder by bolts.

[0010] Furthermore, as an optimal technical solution, the self-lubricating mechanism includes an oil tank, which is fixedly installed in the middle of the top of the gear box. An oil inlet pipe is provided on the top of the oil tank, a threaded cover is provided on the top of the oil inlet pipe, and a self-lubricating component is provided at the bottom of the self-lubricating mechanism.

[0011] Furthermore, as an optimal technical solution, the self-lubricating component includes a telescopic spring, which is fixedly installed at the upper end of the oil tank, and an oil outlet cylinder is fixedly installed at the bottom of the telescopic spring, and oil outlet holes are evenly spaced on the outer surface of the oil outlet cylinder, and the bottom of the oil outlet cylinder passes through the oil tank.

[0012] Furthermore, as a preferred technical solution, a triangular block is fixedly installed at the bottom of the oil outlet cylinder, and the bottom of the triangular block is fitted and connected to the top of the gear wheel set.

[0013] Furthermore, as a preferred technical solution, a connecting rod is fixedly installed in the middle of the top of the oil tank, a push plate is fixedly installed at the bottom of the connecting rod, and the push plate is slidably connected to the inner side of the oil outlet cylinder.

[0014] Furthermore, as a preferred technical solution, the collecting assembly includes a collecting bucket, which is fixedly mounted on the bottom of the gear box, the top of the collecting bucket is connected to the gear box, and the bottom of the collecting bucket is threadedly connected with a sealing cover.

[0015] In summary, the utility model mainly has the following beneficial effects:

[0016] First, by setting a self-lubricating mechanism, the device can be connected to the coupling shaft through the differential during use. At this time, the starting motor drives the gear wheel set to rotate, and the rotation of the gear wheel set can drive the differential to assist in linkage. During this period, the gear wheel set can resist the vibration of the oil outlet cylinder, and the vibration of the oil outlet cylinder can resist the expansion and contraction of the telescopic spring. During this period, the push plate on the connecting rod pushes the oil, so that the oil can be discharged from the oil outlet hole better. At this time, the oil outlet cylinder and the push plate can push the oil to be discharged from the inner side of the oil outlet hole through the oil outlet hole. At this time, the oil can be discharged to the gear wheel set, thereby achieving the effect of automatic lubrication, so that the gear wheel set can have better lubrication and friction resistance, and improve the practicality of the device;

[0017] Second, by setting up a collecting component, the bottom of the gear box can be guided with the help of a collecting bucket during use. At this time, the oil can be guided through the collecting bucket and enter the bottom of the collecting bucket. When it needs to be taken out for cleaning, the sealing cover can be twisted to open the collecting bucket, which is convenient for quick cleaning and use of the device. When refueling is needed during use, the lubricating oil can be added to the inside of the mailbox through the oil inlet pipe, and then it can be sealed with a threaded cover, which is convenient for the use of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the utility model;

[0019] Figure 2 It is a rear view of the utility model;

[0020] Figure 3 It is the internal structure diagram of the utility model;

[0021] Figure 4 It is a diagram of the internal structure of the fuel tank of the utility model.

[0022] Figure numerals: 1. gear box, 2. gear wheel set, 3. cover plate, 4. connecting shaft, 5. self-lubricating mechanism, 51. oil tank, 52. oil inlet pipe, 53. threaded cover, 54. self-lubricating assembly, 541. telescopic spring, 542. oil outlet cylinder, 543. oil outlet hole, 544. triangular block, 545. connecting rod, 546. push plate, 6. collecting assembly, 61. collecting bucket, 62. sealing cover, 7. plug block, 8. differential, 9. seat. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Example 1

[0025] refer to Figure 1-4 The part-time four-wheel drive transmission device suitable for a small all-terrain vehicle described in this embodiment includes a gear box 1, a gear wheel set 2 is provided on the inner side of the gear box 1, a cover plate 3 is provided on the front side of the gear box 1, and the cover plate 3 is installed on the front side of the gear box 1 by bolts. A self-lubricating mechanism 5 is provided in the middle of the top of the gear box 1, a collecting assembly 6 is provided at the bottom of the gear box 1, a connecting shaft 4 is provided on the front side of the gear wheel set 2, and a differential 8 is fixedly installed on the front end of the connecting shaft 4 through the cover plate 3.

[0026] Example 2

[0027] refer to Figure 2 On the basis of Example 1, in order to achieve the purpose of improving the installation convenience of the device, the differential 8 is innovatively designed in this embodiment. Specifically, a holder 9 is fixedly installed in the middle of the back of the differential 8, and an insert block 7 is fixedly installed at the front end of the connecting shaft 4, and the insert block 7 is plugged into the inner side of the holder 9; by arranging the insert block 7 and the holder 9 to be plugged in and installed in coordination, the differential 8 can be quickly and conveniently disassembled and assembled, and is convenient to use.

[0028] refer to Figure 2 In order to achieve the purpose of improving the stability of the device, the inner cross-sectional shape of the card holder 9 of this embodiment is hexagonal, and the cross-sectional shape of the plug block 7 is also set to be hexagonal, and the plug block 7 is installed on the inner side of the card holder 9 by bolts; by setting the plug block 7 and the card holder 9 with a hexagonal cross-sectional shape, the stability of the socket being plugged into the inner side of the card holder 9 can be improved.

[0029] Example 3

[0030] refer to Figure 2 On the basis of Example 2, in order to achieve the purpose of improving the service life of the gear wheel set 2, the self-lubricating mechanism 5 of this embodiment is innovatively designed. Specifically, the self-lubricating mechanism 5 includes an oil tank 51, and the oil tank 51 is fixedly installed in the middle of the top of the gear box 1. An oil inlet pipe 52 is provided on the top of the oil tank 51, and a threaded cover 53 is provided on the top of the oil inlet pipe 52. A self-lubricating component 54 is provided at the bottom of the self-lubricating mechanism 5; by providing the oil inlet pipe 52, it is convenient to add oil to the inner side of the oil inlet pipe 52, and providing the threaded cover 53 can facilitate sealing and convenient use.

[0031] refer to Figure 4In order to achieve the purpose of improving the self-lubricating effect, the self-lubricating component 54 of this embodiment includes a telescopic spring 541, which is fixedly installed at the upper end of the oil tank 51. An oil outlet cylinder 542 is fixedly installed at the bottom of the telescopic spring 541. The outer surface of the oil outlet cylinder 542 is provided with oil outlet holes 543 at equal intervals, and the bottom of the oil outlet cylinder 542 passes through the oil tank 51. By providing the oil outlet holes 543 on the oil outlet cylinder 542, the oil outlet cylinder 542 can be driven to vibrate by the gear wheel set 2. At this time, the telescopic spring 541 is extended and retracted, thereby achieving a better lubrication effect and facilitating the use of the device.

[0032] refer to Figure 4 In order to achieve the purpose of improving the lubrication effect of the device, a triangular block 544 is fixedly installed at the bottom of the oil outlet cylinder 542 of the present embodiment, and the bottom of the triangular block 544 is fitted and connected with the top of the gear wheel set 2; by setting the triangular block 544, the oil outlet cylinder 542 can be shaken by the triangular block 544 during use through the gear wheel set 2 to resist the triangular block 544, thereby achieving a better oil outlet effect and facilitating lubrication.

[0033] refer to Figure 4 In order to achieve the purpose of improving the oil discharge effect, a connecting rod 545 is fixedly installed in the middle of the top of the oil tank 51 of this embodiment, and a push plate 546 is fixedly installed at the bottom of the connecting rod 545. The push plate 546 is slidably connected to the inner side of the oil outlet cylinder 542. The push plate 546 can be provided to assist in pushing the oil to leak out through the connecting rod 545 and the push plate 546 during the shaking of the oil outlet cylinder 542, thereby facilitating refueling.

[0034] refer to Figure 3 In order to achieve the purpose of improving the convenience of collecting oil in the device, the collecting component 6 of the present embodiment includes a collecting bucket 61, which is fixedly installed at the bottom of the gear box 1, the top of the collecting bucket 61 is connected to the gear box 1, and the bottom of the collecting bucket 61 is threadedly connected with a sealing cover 62; by setting the collecting bucket 61, the collecting bucket 61 can assist in accommodating excess lubricating oil, and setting the sealing cover 62 can facilitate sealing the collecting bucket 61, facilitate collection of excess oil, and improve convenience of use.

[0035] Principles and advantages of use: First, by setting the self-lubricating mechanism 5, the device can be connected to the connecting shaft 4 through the differential 8 during use. At this time, the starting motor drives the gear wheel set 2 to rotate, and the rotation of the gear wheel set 2 can drive the differential 8 to assist in linkage cooperation. During this period, the gear wheel set 2 can resist the vibration of the oil outlet cylinder 542, and the vibration of the oil outlet cylinder 542 can resist the expansion and contraction of the telescopic spring 541. During this period, the push plate 546 on the connecting rod 545 pushes the oil, so that the oil can be better discharged from the oil outlet hole 543. At this time, the oil outlet cylinder 542 and the push plate 546 can simultaneously push the oil to discharge the oil from the inner side of the oil outlet hole 543 through the oil outlet hole 543. At this time, the oil can be It is discharged to the gear wheel set 2, thereby achieving the effect of automatic lubrication, so that the gear wheel set 2 can have better lubrication and friction resistance, and the practicality of the device is improved. By setting the collecting component 6, the device can be used during use. The bottom of the gear box 1 can be guided with the assistance of the collecting bucket 61. At this time, the oil can be guided through the collecting bucket 61, and the oil enters the bottom of the collecting bucket 61. When it needs to be taken out for cleaning, the sealing cover 62 can be twisted to open the collecting bucket 61, which is convenient for quick cleaning and use of the device. When refueling is needed during use, the lubricating oil can be added to the inside of the mailbox through the oil inlet pipe 52. At this time, it can be sealed through the threaded cover 53, which is convenient for the use of the device.

[0036] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A time-sharing four-wheel drive transmission device suitable for a small all-terrain vehicle, characterized in that: The invention comprises a gear box (1), wherein a gear wheel set (2) is arranged on the inner side of the gear box (1), a cover plate (3) is arranged on the front side of the gear box (1), and the cover plate (3) is installed on the front side of the gear box (1) by means of bolts, a self-lubricating mechanism (5) is arranged in the middle of the top of the gear box (1), a collecting assembly (6) is arranged at the bottom of the gear box (1), a connecting shaft (4) is arranged on the front side of the gear wheel set (2), and a differential (8) is fixedly installed on the front end of the connecting shaft (4) passing through the cover plate (3).

2. A time-sharing four-wheel drive transmission device suitable for a small all-terrain vehicle according to claim 1, characterized in that: A holder (9) is fixedly mounted in the middle of the back side of the differential (8), and an insert block (7) is fixedly mounted at the front end of the connecting shaft (4), and the insert block (7) is inserted into the inner side of the holder (9).

3. A time-sharing four-wheel drive transmission device suitable for a small all-terrain vehicle according to claim 2, characterized in that: The cross-sectional shape of the inner side of the clamping seat (9) is hexagonal, and the cross-sectional shape of the insert block (7) is also set to be hexagonal. The insert block (7) is installed on the inner side of the clamping seat (9) by bolts.

4. A time-sharing four-wheel drive transmission device suitable for a small all-terrain vehicle according to claim 3, characterized in that: The self-lubricating mechanism (5) comprises an oil tank (51), the oil tank (51) is fixedly installed in the middle of the top of the gear box (1), an oil inlet pipe (52) is provided at the top of the oil tank (51), a threaded cover (53) is provided at the top of the oil inlet pipe (52), and a self-lubricating component (54) is provided at the bottom of the self-lubricating mechanism (5).

5. A time-sharing four-wheel drive transmission device suitable for a small all-terrain vehicle according to claim 4, characterized in that: The self-lubricating component (54) comprises a telescopic spring (541), wherein the telescopic spring (541) is fixedly mounted on the upper end of the oil tank (51), an oil outlet cylinder (542) is fixedly mounted on the bottom of the telescopic spring (541), and oil outlet holes (543) are arranged at equal intervals on the outer surface of the oil outlet cylinder (542), and the bottom of the oil outlet cylinder (542) passes through the oil tank (51).

6. A part-time four-wheel drive transmission device suitable for a small all-terrain vehicle according to claim 5, characterized in that: A triangular block (544) is fixedly mounted on the bottom of the oil outlet cylinder (542), and the bottom of the triangular block (544) is fitted and connected to the top of the gear wheel set (2).

7. A part-time four-wheel drive transmission device suitable for a small all-terrain vehicle according to claim 6, characterized in that: A connecting rod (545) is fixedly installed in the middle of the top of the oil tank (51), and a push plate (546) is fixedly installed at the bottom of the connecting rod (545). The push plate (546) is slidably connected to the inner side of the oil outlet cylinder (542).

8. A part-time four-wheel drive transmission device suitable for a small all-terrain vehicle according to claim 7, characterized in that: The collecting assembly (6) comprises a collecting hopper (61), wherein the collecting hopper (61) is fixedly mounted on the bottom of the gear box (1), the top of the collecting hopper (61) is connected to the gear box (1), and the bottom of the collecting hopper (61) is threadedly connected to a sealing cover (62).

Citation Information

Patent Citations

  • Four-wheel drive transfer case

    CN202732898U