Novel condenser

By designing water storage components and housing components in the condenser, the problems of slow condensed liquid replacement speed and difficult steam output in the existing condenser are solved, and more efficient condensation effect and steam output are achieved.

CN222481159UActive Publication Date: 2025-02-14SHANGHAI SAIDIS ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202420946339.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2025-02-14
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

The existing condensers cannot replace the condensed liquid by connecting pipes at both ends. It takes a long time and has many operations. The condensation effect is poor, and the steam located at the corner of the condenser is difficult to output.

Method used

A new type of condenser is designed, including a housing assembly, a condensing assembly, a first water storage assembly and a second water storage assembly. The condensing assembly is located inside the housing assembly, and the first water storage assembly and the second water storage assembly are respectively fixed. Connected to both sides of the housing assembly, the storage and replacement speed of condensate is increased and the heat exchange efficiency is improved.

Benefits of technology

Through the design of the water storage component, the condensation effect is increased, the speed of the condenser is accelerated, the heat exchange efficiency of the condenser is improved, and the design of the fin tube and housing component is ensured smooth output of steam.

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Abstract

The utility model relates to the technical field of condensers, and particularly discloses a novel condenser which comprises a shell assembly, a condensation assembly, a first water storage assembly and a second water storage assembly, the condensation assembly is located in the shell assembly, and the first water storage assembly and the second water storage assembly are fixedly connected to the two sides of the shell assembly respectively. The shell assembly comprises a rear vertical plate, a front plate, an upper plate, a lower plate, a first vertical plate and a second vertical plate, the rear vertical plate is of a C-shaped structure, one end of the rear vertical plate is fixedly connected with the first vertical plate, the other end of the first vertical plate is fixedly connected with the front plate, the other end of the front plate is fixedly connected with the second vertical plate, and the other end of the second vertical plate is fixedly connected with the rear vertical plate; the rear vertical plate, the first vertical plate, the front plate and the second vertical plate are connected end to end, and the upper plate and the lower plate are both perpendicular to the front plate. Water can be stored in the condenser, the condensation effect is improved, the replacement speed of condensate is increased, and the heat exchange efficiency of the condenser is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of condensers, in particular to a novel condenser. Background Art

[0002] The function of the condenser is to absorb the heat from the flue gas discharged from the furnace body by heat exchange with water through the tube heat pipe. It is commonly used in many industrial and domestic applications, such as air conditioning systems, refrigerators, distillation units and chemical production. The basic principle is to condense the flue gas into a liquid by reducing the temperature of the flue gas to the saturation point of the liquid. The condenser usually includes a cooling surface that removes heat from the flue gas by conduction, convection or radiation, causing it to condense into a liquid. This allows the flue gas to be controlled and treated, making it easier to manipulate or use.

[0003] The existing technology still has the following areas for improvement: In the existing technology, the condenser cannot usually use the method of connecting pipes at both ends to replace the condensate, which is time-consuming and requires many operations, the condensation effect is not good, and the steam located in the corners of the condenser is difficult to output. Utility Model Content

[0004] In order to solve the above problems existing in the prior art, the utility model provides a new condenser, which can store condensate in the condenser, increase the condensation effect, accelerate the replacement speed of the condensate, and improve the heat exchange efficiency of the condenser.

[0005] The purpose of the utility model can be achieved through the following technical solutions:

[0006] A novel condenser comprises a shell assembly, a condensing assembly, a first water storage assembly and a second water storage assembly, wherein the condensing assembly is located inside the shell assembly, and the first water storage assembly and the second water storage assembly are fixedly connected to two sides of the shell assembly respectively;

[0007] The housing assembly comprises a rear vertical plate, a front plate, an upper plate, a lower plate, a first vertical plate and a second vertical plate, wherein the rear vertical plate is a C-shaped structure, one end of the rear vertical plate is fixedly connected to the first vertical plate, the other end of the first vertical plate is fixedly connected to the front plate, the other end of the front plate is fixedly connected to the second vertical plate, and the other end of the second vertical plate is fixedly connected to the rear vertical plate;

[0008] The rear vertical plate, the first vertical plate, the front plate and the second vertical plate are connected end to end, the upper plate and the lower plate are perpendicular to the front plate, the upper plate and the lower plate are respectively fixedly connected to the two sides of the front plate, and the edges of the upper plate and the lower plate are fixedly connected to the rear vertical plate, the first vertical plate, the front plate and the second vertical plate;

[0009] The first water storage assembly includes a first water storage tank, a second water storage tank, a first flange and a first pipe. The first water storage tank and the second water storage tank are both fixedly connected to one end of the first vertical plate away from the upper plate. One end of the first pipe is fixedly connected to the first water storage tank. The first pipe is connected to the first water storage tank. The other end of the first pipe is fixedly connected to the first flange.

[0010] The second water storage assembly includes a water storage plate, a third water storage tank, a fourth water storage tank, a second pipe and a second flange. The water storage plate is fixedly connected to the upper plate, and the water storage plate is perpendicular to the upper plate. The third water storage tank is fixedly connected to the second vertical plate, and the fourth water storage tank is fixedly connected to the water storage plate and the second vertical plate. One end of the second pipe is fixedly connected to the fourth water storage tank, and the second pipe is communicated with the fourth water storage tank. The other end of the second pipe is fixedly connected to the second flange, and an exhaust valve is fixedly provided on the water storage plate.

[0011] Furthermore, the condensing assembly includes a plurality of fin tubes, the plurality of fin tubes are distributed in an array, and two ends of the plurality of fins are detachably connected to the first vertical plate and the second vertical plate, respectively.

[0012] Furthermore, the lower plate and the front plate are welded into an integral body, the lower plate is a Z-shaped structure, and the folded portion of the lower plate is parallel to the connecting line of the two ends of the rear vertical plate.

[0013] Furthermore, a square hole is opened on the front plate, a flange frame is fixedly arranged on the front plate, the flange frame is located around the square hole, and a smoke outlet flange is fixedly arranged on the other side of the flange frame.

[0014] Furthermore, a chimney is fixedly provided on the upper plate, a chimney flange is fixedly provided on the other end of the chimney, and the chimney is connected to the upper plate.

[0015] Furthermore, the first vertical plate is a C-shaped structure, and the folded parts at both ends of the first vertical plate are perpendicular to its plane; the second vertical plate is a C-shaped structure, and the folded parts at both ends of the second vertical plate are perpendicular to its plane.

[0016] The beneficial effects of the utility model are:

[0017] (1) By setting up the first water storage component and the second water storage component, the technical effect that can be achieved is that the first water storage component and the second water storage component can store water in the condenser, increase the condensation effect, accelerate the replacement speed of the condensate, and improve the heat exchange efficiency of the condenser. The first pipe and the second pipe are used to connect the external pipe, input and output the condensate, and after absorbing the heat of the flue gas, it is heated by water temperature and exhausts oxygen, which is discharged through the exhaust valve on the water storage plate, and has the function of exhaust and deoxygenation.

[0018] (2) By setting up the shell assembly, the technical effect that can be achieved is that the shell assembly is welded as a whole, the smoke outlet flange is used for gas input, the chimney flange is used for gas output, and the C-shaped rear vertical plate prevents the gas in the corner from being difficult to output, thereby accelerating the gas delivery speed.

[0019] (3) By setting up a condensation component, the technical effect that can be achieved is that the condensation component is used to condense the gas, and condensate is input into the fin tubes to cool the gas. The uniform distribution of the fin tubes helps to accelerate the cooling rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to facilitate understanding by those skilled in the art, the present invention is further described below in conjunction with the accompanying drawings.

[0021] Figure 1 It is a three-dimensional diagram of the utility model;

[0022] Figure 2 It is a front view of the utility model;

[0023] Figure 3 It is a rear view of the utility model;

[0024] Figure 4 It is a right side view of removing multiple fin tubes in the utility model;

[0025] Figure 5 It is a three-dimensional diagram of removing multiple fin tubes in the utility model;

[0026] Figure 6 It is a front view of the fin tube in the utility model;

[0027] Figure 7 It is a cross-sectional view of the fin tube in the utility model;

[0028] Description of main component symbols:

[0029] In the figure: 1. first water storage tank; 2. second water storage tank; 3. first flange; 4. first pipe; 5. first vertical plate; 6. smoke outlet flange; 7. water storage plate; 8. second pipe; 9. second flange; 10. third water storage tank; 11. second vertical plate; 12. chimney flange; 13. chimney; 14. rear vertical plate; 15. front plate; 16. flange frame; 17. upper plate; 18. lower plate; 19. fourth water storage tank; 20. finned tube. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application; obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application without making creative work are within the scope of protection of the present application.

[0031] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0032] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0033] Reference Figures 1 to 7 , a new type of condenser disclosed in the utility model, includes a shell assembly, a condensing assembly, a first water storage assembly and a second water storage assembly. The condensing assembly is located inside the shell assembly, and the first water storage assembly and the second water storage assembly are respectively fixedly connected to both sides of the shell assembly.

[0034] The shell assembly includes a rear vertical plate 14, a front plate 15, an upper plate 17, a lower plate 18, a first vertical plate 5 and a second vertical plate 11. The rear vertical plate 14 is a C-shaped structure. One end of the rear vertical plate 14 is fixedly connected to the first vertical plate 5, the other end of the first vertical plate 5 is fixedly connected to the front plate 15, the other end of the front plate 15 is fixedly connected to the second vertical plate 11, and the other end of the second vertical plate 11 is fixedly connected to the rear vertical plate 14.

[0035] The rear vertical plate 14, the first vertical plate 5, the front plate 15 and the second vertical plate 11 are connected end to end, the upper plate 17 and the lower plate 18 are perpendicular to the front plate 15, the upper plate 17 and the lower plate 18 are respectively fixedly connected to the two sides of the front plate 15, and the edges of the upper plate 17 and the lower plate 18 are fixedly connected to the rear vertical plate 14, the first vertical plate 5, the front plate 15 and the second vertical plate 11.

[0036] The lower plate 18 and the front plate 15 are welded into an integral body. The lower plate 18 is a Z-shaped structure. The folded portion of the lower plate 18 is parallel to the connecting line of the two ends of the rear upright plate 14 .

[0037] A square hole is formed on the front plate 15 , and a flange frame 16 is fixedly disposed on the front plate 15 . The flange frame 16 is located around the square hole, and a smoke outlet flange 6 is fixedly disposed on the other side of the flange frame 16 .

[0038] A chimney 13 is fixedly disposed on the upper plate 17 , a chimney flange 12 is fixedly disposed on the other end of the chimney 13 , and the chimney 13 and the upper plate 17 are connected.

[0039] The shell assembly is connected by welding as a whole. The smoke outlet flange 6 is used for gas input, the chimney flange 12 is used for gas output, and the C-shaped rear vertical plate 14 prevents the gas in the corner from being difficult to output, thereby accelerating the gas delivery speed.

[0040] The first water storage assembly includes a first water tank 1, a second water tank 2, a first flange 3 and a first pipe 4. The first water tank 1 and the second water tank 2 are both fixedly connected to an end of the first vertical plate 5 away from the upper plate 17. One end of the first pipe 4 is fixedly connected to the first water tank 1. The first pipe 4 is communicated with the first water tank 1, and the other end of the first pipe 4 is fixedly connected to the first flange 3.

[0041] The second water storage assembly includes a water storage plate 7, a third water storage tank 10, a fourth water storage tank 19, a second pipe 8 and a second flange 9. The water storage plate 7 is fixedly connected to the upper plate 17, and the water storage plate 7 is perpendicular to the upper plate 17. The third water storage tank 10 is fixedly connected to the second vertical plate 11. The fourth water storage tank 19 is fixedly connected to the water storage plate 7 and the second vertical plate 11. One end of the second pipe 8 is fixedly connected to the fourth water storage tank 19. The second pipe 8 is connected to the fourth water storage tank 19. The other end of the second pipe 8 is fixedly connected to the second flange 9. An exhaust valve is fixedly arranged on the water storage plate 7.

[0042] The first water storage assembly and the second water storage assembly can store water in the condenser, increase the condensation effect, accelerate the replacement speed of the condensate, and improve the heat exchange efficiency of the condenser. The first pipe 4 and the second pipe 8 are used to connect the external pipe to input and output the condensate. After absorbing the heat of the flue gas, the condensate is heated by the water temperature and the oxygen is discharged through the exhaust valve on the water storage plate 7, which has the function of exhaust and deoxygenation.

[0043] The first vertical plate 5 is a C-shaped structure, and the folded parts at both ends of the first vertical plate 5 are perpendicular to its plane. The folded parts at both ends of the first vertical plate 5 form two semicircular structures. The first water storage tank 1 is an arc-shaped structure, and the first water storage tank 1 is matched with the first vertical plate 5 to form a sealed space. The second water storage tank 2 is an arc-shaped structure, and the second water storage tank 2 is matched with the first vertical plate 5 to form a sealed space.

[0044] The second vertical plate 11 is a C-shaped structure, and the folded parts at both ends of the second vertical plate 11 are perpendicular to its plane. The folded part at one end of the second vertical plate 11 forms two semicircular structures, and the folded part at the other end of the second vertical plate 11 forms a semicircular structure. The fourth water storage tank 19 is an arc-shaped structure, and the fourth water storage tank 19 is matched with the second vertical plate 11 to form a sealed space. The folded part of the water storage plate 7 is a semicircular structure, and the third water storage tank 10 is an arc-shaped structure, and the third water storage tank 10 is matched with the second vertical plate 11 and the water storage plate 7 to form a sealed space.

[0045] The condensation assembly includes a plurality of fin tubes 20, which are distributed in an array, and the two ends of the plurality of fins are detachably connected to the first vertical plate 5 and the second vertical plate 11. The condensation assembly is used to condense gas, and condensate is input into the fin tubes 20 to cool the gas. The uniform distribution of the fin tubes 20 helps to accelerate the cooling speed.

[0046] The working principle and use process of the utility model are as follows: condensate is input into the first water storage assembly at the first pipeline 4, the condensate is evenly input into a plurality of fin tubes 20, and then output to the second water storage assembly, and output through the second pipeline 8. The cooled gas is input from the flange frame 16, cooled by the plurality of fin tubes 20, and then output from the chimney 13, thereby completing the cooling of the gas.

[0047] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.

Claims

1. A new type of condenser, characterized in that: It comprises a shell assembly, a condensing assembly, a first water storage assembly and a second water storage assembly, wherein the condensing assembly is located inside the shell assembly, and the first water storage assembly and the second water storage assembly are respectively fixedly connected to two sides of the shell assembly; The housing assembly comprises a rear vertical plate, a front plate, an upper plate, a lower plate, a first vertical plate and a second vertical plate, wherein the rear vertical plate is a C-shaped structure, one end of the rear vertical plate is fixedly connected to the first vertical plate, the other end of the first vertical plate is fixedly connected to the front plate, the other end of the front plate is fixedly connected to the second vertical plate, and the other end of the second vertical plate is fixedly connected to the rear vertical plate; The rear vertical plate, the first vertical plate, the front plate and the second vertical plate are connected end to end, the upper plate and the lower plate are perpendicular to the front plate, the upper plate and the lower plate are respectively fixedly connected to the two sides of the front plate, and the edges of the upper plate and the lower plate are fixedly connected to the rear vertical plate, the first vertical plate, the front plate and the second vertical plate; The first water storage assembly includes a first water storage tank, a second water storage tank, a first flange and a first pipe. The first water storage tank and the second water storage tank are both fixedly connected to one end of the first vertical plate away from the upper plate. One end of the first pipe is fixedly connected to the first water storage tank. The first pipe is connected to the first water storage tank. The other end of the first pipe is fixedly connected to the first flange. The second water storage assembly includes a water storage plate, a third water storage tank, a fourth water storage tank, a second pipe and a second flange. The water storage plate is fixedly connected to the upper plate, and the water storage plate is perpendicular to the upper plate. The third water storage tank is fixedly connected to the second vertical plate, and the fourth water storage tank is fixedly connected to the water storage plate and the second vertical plate. One end of the second pipe is fixedly connected to the fourth water storage tank, and the second pipe is communicated with the fourth water storage tank. The other end of the second pipe is fixedly connected to the second flange, and an exhaust valve is fixedly provided on the water storage plate.

2. A novel condenser according to claim 1, characterized in that: The condensing assembly includes a plurality of fin tubes, and the plurality of fin tubes are distributed in an array, and two ends of the plurality of fins are detachably connected to the first vertical plate and the second vertical plate, respectively.

3. A novel condenser according to claim 1, characterized in that: The lower plate and the front plate are welded into an integral body, the lower plate is a Z-shaped structure, and the folded portion of the lower plate is parallel to the connecting line of the two ends of the rear upright plate.

4. A novel condenser according to claim 1, characterized in that: A square hole is provided on the front plate, a flange frame is fixedly arranged on the front plate, the flange frame is located around the square hole, and a smoke outlet flange is fixedly arranged on the other side of the flange frame.

5. A novel condenser according to claim 1, characterized in that: A chimney is fixedly arranged on the upper plate, a chimney flange is fixedly arranged on the other end of the chimney, and the chimney is communicated with the upper plate.

6. A novel condenser according to claim 1, characterized in that: The first vertical plate is a C-shaped structure, and the folded parts at both ends of the first vertical plate are perpendicular to its plane. The second vertical plate is a C-shaped structure, and the folded parts at both ends of the second vertical plate are perpendicular to its plane.

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