Efficient parallel flow small-pipe-diameter stacked heat exchanger
By designing a high-efficiency parallel flow small-diameter superposition heat exchanger, using small-diameter heat exchanger and aluminum fins, combined with water chamber structure and support components, the existing heat exchanger is difficult to achieve high heat exchange while being small in size. The issue of efficiency achieves higher practicality and heat dissipation efficiency.
Patent Information
- Application Number
- CN202420491615.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-14
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-03-14
AI Technical Summary
Due to the limitations of the heat dissipation pipe diameter and installation space, existing heat exchangers cannot achieve sufficiently high heat exchange efficiency while being small.
An efficient parallel flow small-pipe diameter superimposed heat exchanger is designed, using small-pipe diameter stainless steel heat exchanger and aluminum fins, combining the water chamber structure and support components, optimizing the structure and flow path of the heat exchanger.
It achieves a smaller volume effect compared to the same heat exchange efficiency, improves the practicality and heat dissipation efficiency of the heat exchanger, and improves the water effluent rate.
Smart Images

Figure CN222481194U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat exchange devices, in particular to a high-efficiency parallel flow small-diameter stacked heat exchanger. Background Art
[0002] A heat exchanger is a heat exchange device used to transfer heat between two fluids. Its main purpose is to achieve energy transfer, so that the temperature of one fluid increases and the temperature of the other fluid decreases. This is very important in many industrial processes and applications in life. The parallel flow heat exchanger is mainly composed of multiple perforated tubes and louver-like fins. There are headers at both ends. Depending on whether the headers are segmented or not, it can be divided into multi-parallel flow type and unit parallel flow type. Its biggest feature is efficient heat exchange and compact structure.
[0003] Traditional distillation heat exchangers are all single spiral coil aluminum sheets for heat dissipation, and are usually large in size. For applications where the installation space is small and the heat exchange condensation requirements are high, the existing heat exchangers are limited by the heat dissipation pipe diameter and installation space, and cannot ensure a small size while achieving a sufficiently high heat exchange efficiency. Therefore, in order to solve the above problems, a high-efficiency parallel flow small-diameter stacked heat exchanger is proposed. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a high-efficiency parallel flow small-diameter stacked heat exchanger, which aims to improve the problem that the existing heat exchanger is limited by the heat dissipation tube diameter and installation space and cannot achieve a sufficiently high heat exchange efficiency while ensuring a small size.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a high-efficiency parallel flow small-diameter stacked heat exchanger, including a lower water chamber support, the bottom of the lower water chamber support is fixedly connected to a lower water chamber main board, the bottom of the lower water chamber main board is fixedly connected to a lower water chamber sealing plate, the top of the lower water chamber support is fixedly connected to an air intake pipe, the top of the lower water chamber support is fixedly connected to a steel pipe, one end of the steel pipe is fixedly connected to a lower water chamber support, the top of the lower water chamber support is fixedly connected to a lower water chamber main board, the top of the lower water chamber main board is fixedly connected to a lower water chamber sealing plate, and one side of the steel pipe is provided with an upper water chamber support. 1. The bottom of the upper water chamber support is fixedly connected to the upper water chamber mainboard 1, the bottom of the upper water chamber mainboard is fixedly connected to the upper water chamber sealing plate 1, the top of the upper water chamber support is fixedly connected to the steel pipe 2, one end of the steel pipe 2 is fixedly connected to the upper water chamber support 2, the top of the upper water chamber support 2 is fixedly connected to the upper water chamber mainboard 2, the top of the upper water chamber mainboard 2 is fixedly connected to the upper water chamber sealing plate 2, the upper water chamber sealing plate 2 is fixedly connected with a liquid outlet pipe, the outer wall of the steel pipe 1 is fixedly connected to the first aluminum fin, the outer wall of the steel pipe 2 is fixedly connected to the second aluminum fin, and one side of each of the upper water chamber support 1 and the upper water chamber support 2 is provided with a supporting component.
[0006] As a further description of the above technical solution:
[0007] The support assembly comprises a side bracket, one side of the side bracket is fixedly connected to a top of the upper water chamber support, and the other side of the side bracket is fixedly connected to the inside of the shell.
[0008] As a further description of the above technical solution:
[0009] One side of the lower water chamber support is fixedly connected to a shell, and one side of the shell is fixedly connected to a wind shield.
[0010] As a further description of the above technical solution:
[0011] The lower water chamber support 2 is fixedly connected with a connecting pipe 1 inside, and the upper water chamber support 2 is fixedly connected with a connecting pipe 2 inside. Water pipes are arranged on the outer walls of the connecting pipe 1 and the connecting pipe 2.
[0012] As a further description of the above technical solution:
[0013] The steel pipe 1 and the steel pipe 2 are stainless steel heat exchange pipes with a small diameter of φ5mm or less.
[0014] As a further description of the above technical solution:
[0015] The row spacing between the steel pipe 1 and the steel pipe 2 is between 8 and 15 mm, and the column spacing between the steel pipe 1 and the steel pipe 2 is between 8 and 15 mm.
[0016] As a further description of the above technical solution:
[0017] The row spacing between the inner holes of the first aluminum fin and the second aluminum fin is between 8 and 15 mm, and the column spacing between the first aluminum fin and the second aluminum fin is between 8 and 15 mm.
[0018] As a further description of the above technical solution:
[0019] The distance between the first aluminum fin and the second aluminum fin is between 0.8 mm and 1.6 mm.
[0020] The utility model has the following beneficial effects:
[0021] 1. In the utility model, firstly, through the cooperation between the steel pipe 1, the water pipe, the steel pipe 2, the first aluminum fin, the second aluminum fin and the shell, the heat exchanger is smaller in size than that with the same heat exchange efficiency, which solves the problem that the existing heat exchanger is limited by the heat dissipation pipe diameter and the installation space and cannot achieve a sufficiently high heat exchange efficiency while ensuring a small volume, thereby improving the practicality of the heat exchanger.
[0022] 2. In the utility model, through the cooperation between the lower water chamber support, the lower water chamber main board, the lower water chamber sealing plate, the water pipe and the steel pipe, the water chamber structure is adopted, and the heat dissipation is more uniform and the heat dissipation efficiency is higher. The problem that steam cannot be reciprocated multiple times for heat dissipation under the same volume is solved, and the heat dissipation efficiency of the heat exchanger is improved.
[0023] 3. In the utility model, through the coordination between the first aluminum fin, the second aluminum fin, the side bracket and the wind shield, the double parallel flow heat exchanger is adopted to improve the heat exchange efficiency and the water output rate. The problem that the traditional heat exchanger only dissipates heat through the fins on one side, resulting in low heat exchange efficiency and reduced water output rate is solved, and the water output rate of the heat exchanger is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 A three-dimensional diagram of a high-efficiency parallel flow small-diameter stacked heat exchanger proposed in the utility model
[0025] Figure 2 This is a schematic diagram of the main structure of the lower water chamber of a high-efficiency parallel flow small-diameter stacked heat exchanger proposed by the utility model;
[0026] Figure 3 This is a schematic diagram of the main board structure of the upper water chamber of a high-efficiency parallel flow small-diameter stacked heat exchanger proposed by the utility model.
[0027] Legend:
[0028] 1. Wind shield; 2. Shell; 3. One downcomer support; 4. One downcomer mainboard; 5. One downcomer sealing plate; 6. Air inlet pipe; 7. One steel pipe; 8. First aluminum fin; 9. Two downcomer supports; 10. Two downcomer mainboards; 11. Two downcomer sealing plates; 12. One connecting pipe; 13. Water pipe; 14. Side bracket; 15. Two connecting pipes; 16. One upcomer support; 17. One upcomer mainboard; 18. One upcomer sealing plate; 19. Two steel pipes; 20. Second aluminum fin; 21. Two upcomer supports; 22. Two upcomer mainboards; 23. Two upcomer sealing plates; 24. Liquid outlet pipe. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] Reference Figure 1 - Figure 3The utility model provides an embodiment: a high-efficiency parallel flow small-diameter stacked heat exchanger, including a lower water chamber support 3, a lower water chamber main board 4 is fixedly connected to the bottom of the lower water chamber support 3, a lower water chamber sealing plate 5 is fixedly connected to the bottom of the lower water chamber main board 4, an air inlet pipe 6 is fixedly connected to the top of the lower water chamber support 3, a steel pipe 7 is fixedly connected to the top of the lower water chamber support 3, one end of the steel pipe 7 is fixedly connected to the lower water chamber support 2 9, the top of the lower water chamber support 2 9 is fixedly connected to the lower water chamber main board 2 10, the top of the lower water chamber main board 2 10 is fixedly connected to the lower water chamber sealing plate 2 11, and the steel A water chamber support 16 is provided on one side of the pipe 17, the bottom of the water chamber support 16 is fixedly connected to a water chamber main board 17, the bottom of the water chamber main board 17 is fixedly connected to a water chamber sealing plate 18, the top of the water chamber support 16 is fixedly connected to a steel pipe 2 19, one end of the steel pipe 2 19 is fixedly connected to a water chamber support 21, the top of the water chamber support 21 is fixedly connected to a water chamber main board 22, the top of the water chamber main board 22 is fixedly connected to a water chamber sealing plate 23, the interior of the water chamber sealing plate 23 is fixedly connected to a liquid outlet pipe 24, and the outer wall of the steel pipe 7 is fixedly connected to a first Aluminum fin 8, the outer wall of steel pipe 2 19 is fixedly connected with a second aluminum fin 20, and the upper water chamber support 1 16 and the upper water chamber support 2 21 are both provided with a support assembly, and the support assembly includes a side bracket 14, one side of the side bracket 14 is fixedly connected to the top of the upper water chamber support 1 16, and the other side of the side bracket 14 is fixedly connected to the inside of the shell 2, one side of the lower water chamber support 1 3 is fixedly connected to the shell 2, and one side of the shell 2 is fixedly connected to the wind shield 1, the lower water chamber support 2 9 is fixedly connected with a connecting pipe 12, and the upper water chamber support 2 16 is fixedly connected with a connecting pipe 2 15, and the connecting pipe 12 and The outer wall of the connecting pipe 15 is provided with a water pipe 13, the steel pipe 17 and the steel pipe 19 are small-diameter stainless steel heat exchange pipes of φ5mm or less, the row spacing between the steel pipe 17 and the steel pipe 19 is between 8 and 15mm, the row spacing between the steel pipe 17 and the steel pipe 19 is between 8 and 15mm, the row spacing between the inner holes of the first aluminum fin 8 and the second aluminum fin 20 is between 8 and 15mm, the row spacing between the first aluminum fin 8 and the second aluminum fin 20 is between 8 and 15mm, and the spacing between the first aluminum fin 8 and the second aluminum fin 20 is between 0.8 and 1.6mm;
[0031] Specifically, the steel tube 17 and the steel tube 2 19 are small-diameter heat exchange tubes. Multiple steel tubes 19 and the second aluminum fins 20 form the first core. The upper side brackets 14 are placed at both ends, and are respectively connected to the upper water chamber support 21 by welding (or expansion joint). The upper water chamber main board 22 is welded to the outside of the upper water chamber support 21. On this basis, the upper water chamber sealing plate 23 is welded. Through the upper water chamber upper cavity structure, the first process of the core is realized. By connecting multiple steel tubes 17 and the first aluminum fins 20 to form the second core, the upper side brackets 14 are placed at both ends, and are respectively connected to the upper and lower water chamber supports by welding (or expansion joint). The upper and lower water chamber main boards are respectively welded to the outside of the water chamber support plate. On this basis, the upper and lower water chamber sealing plates are welded. Through the upper and lower water chamber upper cavity structure, the second process of the core is realized. The heat exchange tubes of steel pipe 1 7 and steel pipe 2 19 are small-diameter tubes, and multiple heat exchange tubes are arranged in a cross row (or in a row), and the two ends are connected to the water chamber support plate. The first aluminum fin 8 and the second aluminum fin 20 are aluminum fins, arranged in double rows. The lower water chamber support 1 3 and the upper and lower water chambers and the side bracket 14 are drilled with holes that match the heat exchange tubes. There are 2 to 5 cavities forming flow paths on the water chamber main board, which are generally laser cut. In addition, the lower water chamber support 1 3, the lower water chamber support 2 9, the upper water chamber sealing plate 2 23 and the upper water chamber support 1 16 are respectively welded with the core fluid inlet pipe 6, connecting pipe 1, connecting pipe 2 and liquid outlet pipe 24. The water pipe 13 can be a stainless steel pipe or a silicone pipe. Silicone pipes can also be used according to the different power requirements of the distiller. This product uses silicone pipes. The silicone pipe is used between the first process and the second process. The distilled water of the second process is connected to the first process through the silicone pipe to dissipate heat again to reduce the temperature of the distilled water again. The silicone pipe plays the role of circulating distilled water.
[0032] Working principle: When using the heat exchanger, first fix one side of the wind shield 1 to the fan with bolts, then the steam is connected to the cavity composed of the lower water chamber support 3, the lower water chamber main board 4 and the lower water chamber sealing plate 5 through the air inlet pipe 6, and then the steam enters the cavity composed of the lower water chamber sealing plate 2 11, the lower water chamber main board 2 10 and the lower water chamber support 2 9 through the steel pipe 17. When the steam passes through the steel pipe 17, the fan inhales the external air and blows it over the surface of the first aluminum fin 8 and the second aluminum fin 20, and the heat is liquefied into liquid through the first aluminum fin 8 on the outer wall of the steel pipe 7. Then, the liquid and some incompletely liquefied steam enter the cavity composed of the upper water chamber support 16, the upper water chamber main board 17 and the upper water chamber sealing plate 18 through the water pipe 13. The silicone tube 13 connects the two heat exchangers through the connecting pipe 12 and the connecting pipe 2 15. After further cooling and liquefaction through the steel pipe 2 19, it flows into the cavity composed of the upper water chamber sealing plate 23, the upper water chamber main board 22 and the upper water chamber support 21, and is finally discharged through the liquid outlet pipe 24. The upper water chamber support 16, the upper water chamber main board 17 and the upper water chamber sealing plate 18 are fixed to the inside of the outer shell 2 through the side bracket 14.
[0033] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A high-efficiency parallel flow small-diameter stacked heat exchanger, comprising a lower water chamber support (3), characterized in that: The bottom of the lower water chamber support (3) is fixedly connected to a lower water chamber main board (4), the bottom of the lower water chamber main board (4) is fixedly connected to a lower water chamber sealing plate (5), the top of the lower water chamber support (3) is fixedly connected to an air inlet pipe (6), the top of the lower water chamber support (3) is fixedly connected to a steel pipe (7), one end of the steel pipe (7) is fixedly connected to a lower water chamber support (9), the top of the lower water chamber support (9) is fixedly connected to a lower water chamber main board (10), the top of the lower water chamber main board (10) is fixedly connected to a lower water chamber sealing plate (11), an upper water chamber support (16) is provided on one side of the steel pipe (7), the bottom of the upper water chamber support (16) is fixedly connected to an upper water chamber main board (17), the upper water chamber main The bottom of plate one (17) is fixedly connected to a water chamber sealing plate one (18); the top of the water chamber support one (16) is fixedly connected to a steel pipe two (19); one end of the steel pipe two (19) is fixedly connected to a water chamber support two (21); the top of the water chamber support two (21) is fixedly connected to a water chamber main board two (22); the top of the water chamber main board two (22) is fixedly connected to a water chamber sealing plate two (23); the interior of the water chamber sealing plate two (23) is fixedly connected to a liquid outlet pipe (24); the outer wall of the steel pipe one (7) is fixedly connected to a first aluminum fin (8); the outer wall of the steel pipe two (19) is fixedly connected to a second aluminum fin (20); and one side of the water chamber support one (16) and the water chamber support two (21) is provided with a support assembly.
2. The high-efficiency parallel flow small-diameter stacked heat exchanger according to claim 1, characterized in that: The support assembly comprises a side bracket (14), one side of the side bracket (14) is fixedly connected to the top of the upper water chamber support (16), and the other side of the side bracket (14) is fixedly connected to the inside of the housing (2).
3. The high-efficiency parallel flow small-diameter stacked heat exchanger according to claim 1, characterized in that: One side of the lower water chamber support (3) is fixedly connected to an outer shell (2), and one side of the outer shell (2) is fixedly connected to a windshield plate (1).
4. The high-efficiency parallel flow small-diameter stacked heat exchanger according to claim 1, characterized in that: The lower water chamber support 2 (9) is fixedly connected with a connecting pipe 1 (12) inside, and the upper water chamber support 1 (16) is fixedly connected with a connecting pipe 2 (15) inside. The outer walls of the connecting pipe 1 (12) and the connecting pipe 2 (15) are provided with a water pipe (13).
5. The high-efficiency parallel flow small-diameter stacked heat exchanger according to claim 1, characterized in that: The steel pipe 1 (7) and the steel pipe 2 (19) are stainless steel heat exchange tubes with a small diameter of φ5 mm or less.
6. The high-efficiency parallel flow small-diameter stacked heat exchanger according to claim 5, characterized in that: The row spacing between the steel pipe one (7) and the steel pipe two (19) is between 8 and 15 mm, and the column spacing between the steel pipe one (7) and the steel pipe two (19) is between 8 and 15 mm.
7. The high-efficiency parallel flow small-diameter stacked heat exchanger according to claim 2, characterized in that: The row spacing between the inner holes of the first aluminum fin (8) and the second aluminum fin (20) is between 8 and 15 mm, and the column spacing between the first aluminum fin (8) and the second aluminum fin (20) is between 8 and 15 mm.
8. The high-efficiency parallel flow small-diameter stacked heat exchanger according to claim 2, characterized in that: The distance between the first aluminum fin (8) and the second aluminum fin (20) is between 0.8 and 1.6 mm.