Full-automatic red ink infiltration equipment
By designing a fully automatic red ink immersion equipment and using a vacuum pump to perform two vacuum operations, the inspection misjudgment problem caused by the failure to remove circuit board defect residues is solved, and more accurate circuit board quality inspection is achieved.
Patent Information
- Application Number
- CN202421207858.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-30
AI Technical Summary
In the quality inspection of circuit boards, existing red ink impregnation equipment cannot effectively remove residues in circuit board defects, resulting in inspection misjudgment and quality problems.
A fully automatic red ink immersion device was designed, and a vacuum pump was used to perform two vacuum operations. The residues in the circuit board defects were first removed, and then the circuit board was immersed in the red ink for impregnation.
By performing vacuum operation before the circuit board enters the red ink, residues are effectively removed, and inspection misjudgment and quality problems are avoided.
Smart Images

Figure CN222481939U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of red ink impregnation equipment, in particular to a full-automatic red ink impregnation equipment. Background Art
[0002] Based on the quality inspection requirements of circuit boards, red ink immersion is used for inspection. By placing the circuit board in red ink and vacuuming to create negative pressure, the red ink penetrates into the defects of the circuit board, which can improve the inspection accuracy.
[0003] The red ink impregnation equipment currently on the market usually uses a container filled with red ink. The circuit board to be inspected is placed in the container and the red ink is infiltrated by vacuuming. This method has certain disadvantages, because the production and storage of circuit boards are exposed to the air, and the defects may adhere to residues in the air, making it impossible for the red ink to penetrate. This will lead to misjudgment of the quality inspection of the circuit board, causing defective products to flow into the next process, causing greater quality problems. Therefore, it is urgent to design a fully automatic red ink impregnation equipment to solve the above problems. Utility Model Content
[0004] The technical problem to be solved by the utility model is: before products such as circuit boards enter the red ink, the products are vacuumed to extract some residues in the product defects, and then the products are immersed in the red ink for infiltration, so as to avoid the residues remaining in the product defects not being removed cleanly, resulting in misjudgment of product quality inspection and avoiding other quality problems.
[0005] The technical solution adopted by the utility model to solve the technical problem is: a fully automatic red ink impregnation device, including: a seat body, a switch cover mechanism, a lifting mechanism and a basket;
[0006] A tank body is arranged on the base body, and a vertical plate is arranged on the side of the tank body on the base body;
[0007] The switch cover mechanism is arranged on the vertical plate, the automatic switch cover mechanism is drivingly connected with a cross arm, a cover body is arranged below the end of the cross arm, and the switch cover mechanism drives the cover body to move in an arc and up and down through the cross arm so as to control whether the cover body is buckled on the tank body;
[0008] The lifting mechanism is arranged in the seat body, the output end of the lifting mechanism extends into the tank body and is connected to the lifting seat, and the basket is placed on the lifting seat;
[0009] The tank body is filled with red ink, the red ink liquid level is located in the middle of the tank body, and the lifting mechanism drives the lifting seat to lift between the red ink liquid level in the middle of the tank body and the bottom of the tank body;
[0010] A vacuum pump is arranged in the seat body, and the vacuum pump is communicated with the interior of the tank body through an internal pipeline.
[0011] As a preferred technical solution of the utility model, the switch cover mechanism is an angle cylinder.
[0012] As a preferred technical solution of the utility model, the lifting mechanism is a cylinder.
[0013] As a preferred technical solution of the utility model, a pull ring is provided on the basket.
[0014] As a preferred technical solution of the utility model, an air valve is provided on the cover body.
[0015] As a preferred technical solution of the utility model, the switch cover mechanism, the lifting mechanism and the vacuum pump are controlled by PLC to achieve PLC one-key control.
[0016] As a preferred technical solution of the utility model, an oven is also arranged on the base, and the tank body and the oven are arranged in parallel.
[0017] The beneficial effects of the utility model are embodied in:
[0018] 1. A basket is provided to support the circuit board, and then the basket is placed on a lifting seat. The tank is filled with red ink to the middle of the tank, and a switch cover mechanism is provided to drive the cover to buckle on the tank. A vacuum pump is used to evacuate the tank for the first dry vacuum operation, thereby extracting the residues in the defects of the circuit board. A lifting mechanism is provided to drive the lifting seat to move downward to the bottom of the tank, so that the basket with the circuit board is immersed in the red ink, and then a vacuum pump is used to evacuate the tank again for the second wet vacuum operation, thereby completing the impregnation work. In the above manner, before the circuit board and other products enter the red ink, the product is evacuated to extract some residues in the product defects, and then the product is immersed in the red ink for impregnation, thereby avoiding the residues in the product defects not being cleaned up, resulting in misjudgment of the product quality inspection, and avoiding other quality problems. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the utility model;
[0020] Figure 2 It is a front view schematic diagram of the utility model;
[0021] Figure 3 It is a side cross-sectional schematic diagram of the utility model;
[0022] Figure 4It is a side view schematic diagram of the utility model without part of the structure;
[0023] Figure 5 It is a schematic diagram of the utility model when it is placed in a basket;
[0024] Figure 6 It is a schematic diagram of the utility model when the vacuum is exhausted;
[0025] Figure 7 It is a schematic diagram of the utility model when dehumidifying and vacuuming;
[0026] Figure 8 It is a schematic diagram of the utility model for finishing the impregnation.
[0027] In the figure: 1. base; 2. tank body; 3. oven; 4. vertical plate; 5. cover opening and closing mechanism; 6. horizontal arm; 7. cover body; 8. lifting mechanism; 9. lifting base; 10. basket; 11. vacuum pump; 12. pull ring; 13. air valve. DETAILED DESCRIPTION
[0028] Now the utility model will be described in further detail with reference to the accompanying drawings.
[0029] Combined with Figure 1-8 As shown, a fully automatic red ink impregnation equipment includes a base body 1, a tank body 2, an oven 3, a vertical plate 4, a switch cover mechanism 5, a cross arm 6, a cover body 7, a lifting mechanism 8, a lifting seat 9, a basket 10, a vacuum pump 11, a pull ring 12 and an air valve 13.
[0030] Combined with Figure 1-8 As shown, a fully automatic red ink impregnation equipment comprises: a seat body 1, a switch cover mechanism 5, a lifting mechanism 8 and a basket body 10, wherein a tank body 2 is arranged on the seat body 1, and a vertical plate 4 is arranged on the side of the tank body 2 located on the seat body 1, and the switch cover mechanism 5 is arranged on the vertical plate 4, wherein the switch cover mechanism 5 is an angle cylinder, and the automatic switch cover mechanism is driven and connected with a cross arm 6, and a cover body 7 is arranged below the end of the cross arm 6, and the switch cover mechanism 5 drives the cover body 7 to move in an arc and move up and down through the cross arm 6 so as to control whether the cover body 7 is buckled on the tank body 2, and the lifting mechanism 8 is arranged in the seat body 1, The lifting mechanism 8 is a cylinder, the output end of the lifting mechanism 8 extends into the tank body 2 and is connected to a lifting seat 9, the basket 10 is placed on the lifting seat 9, a vacuum pump 11 is arranged in the seat body 1, and the vacuum pump 11 is connected to the inside of the tank body 2 through an internal pipeline, the switch cover mechanism 5, the lifting mechanism 8 and the vacuum pump 11 are controlled by PLC to realize PLC one-key control, and by setting PLC, the working stroke of the switch cover mechanism 5, the lifting mechanism 8 and the vacuum pump 11 and the time points such as the start and stop of the work are programmed according to the work flow, so as to realize the purpose of automatic work of PLC one-key control;
[0031] The tank body 2 is filled with red ink, and the red ink level is located in the middle of the tank body 2. The lifting mechanism 8 drives the lifting seat 9 to lift and lower between the red ink level in the middle of the tank body 2 and the bottom of the tank body 2. The basket 10 is provided to support the circuit board, and then the basket 10 is placed on the lifting seat 9. The tank body 2 is filled with red ink to the middle of the tank body 2. The cover 7 is buckled on the tank body 2 by the opening and closing cover mechanism 5. The vacuum is evacuated by the vacuum pump 11 to perform the first vacuum operation, so as to extract the residues in the defects of the circuit board. By setting a lifting mechanism 8 to drive the lifting seat 9 to move downward to the bottom of the tank body 2, the basket 10 containing the circuit board is immersed in the red ink, and then the vacuum pump 11 is used to evacuate the vacuum again to perform a second dehumidification and vacuum operation, thereby completing the impregnation work. In the above manner, before the circuit board and other products enter the red ink, the products are evacuated to remove some residues in the product defects, and then the products are immersed in the red ink for impregnation, thereby avoiding the residues left in the product defects not being cleaned up, resulting in misjudgment of product quality inspection, and avoiding other quality problems;
[0032] The base body 1 is also provided with an oven 3, and the tank body 2 and the oven 3 are arranged in parallel. The oven 3 is used to dry the circuit board after the circuit board impregnation work on the housing 10 is completed, so that the surface of the circuit board is clean;
[0033] The basket 10 is provided with a pull ring 12, and the cover 7 is provided with an air valve 13. The pull ring 12 is provided to facilitate the movement of the basket 10, and the air valve 13 is provided to facilitate the adjustment of the vacuum environment inside the tank 2. A sealing ring is provided at the edge of the opening of the tank 2 to ensure the sealing inside the tank 2 when the cover 7 is buckled on the tank 2.
[0034] Working principle: When in use, first set the PLC according to the work flow to realize the one-button control function of the PLC. In the initial state, the lifting seat 9 is located in the middle position of the tank body 2. The circuit board is placed in the basket 10. The red ink is poured into the tank body 2 so that the red ink liquid level is located in the middle position of the tank body 2. The red ink liquid level is flush with the lifting seat 9 or is located below the lifting seat 9. The basket 10 with the circuit board is placed on the lifting seat 9. After starting, the switch cover mechanism 5 drives the cover body 7 to buckle on the tank body 2. The cover body 7 rotates first. When the cover body 7 moves to the top of the tank body 2, the cover body 7 moves downward to buckle on the tank body 2. A sealing ring is provided at the edge of the opening of the tank body 2 to ensure that the cover body 7 can ensure the sealing of the inside of the tank body 2 when it is buckled on the tank body 2. Then the vacuum pump 11 evacuates the vacuum to perform a vacuum operation so that the residues in the defects of the circuit board are extracted dry. After the circuit board on the basket 10 is drained for a period of time, the switch cover mechanism 5 drives the cover body 7 to be removed from the tank body 2. Before the cover body 7 is removed, the air valve 13 is used to make the air pressure inside and outside the tank body 2 the same. When the cover body 7 is removed, it first moves upward to separate from the tank body 2, and then the cover body 7 is rotated and moved away from the top of the tank body 2. After the cover body 7 on the tank body 2 is removed, the basket body 10 is dried in the oven 3 to make the surface of the circuit board clean. Through this equipment, the quality of the product can be better inspected to avoid the problem of misjudgment.
[0035] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the description in the specification are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A fully automatic red ink impregnation device, comprising: The base body (1), the opening and closing cover mechanism (5), the lifting mechanism (8) and the basket body (10) are characterized by: A tank body (2) is arranged on the base body (1), and a vertical plate (4) is arranged on the side of the tank body (2) and located on the base body (1); The cover opening and closing mechanism (5) is arranged on the vertical plate (4), and the automatic cover opening and closing mechanism is drivingly connected to a cross arm (6), and a cover body (7) is arranged below the end of the cross arm (6). The cover opening and closing mechanism (5) drives the cover body (7) to move in an arc and move up and down through the cross arm (6) so as to control whether the cover body (7) is buckled on the tank body (2); The lifting mechanism (8) is arranged in the seat body (1); the output end of the lifting mechanism (8) extends into the tank body (2) and is connected to a lifting seat (9); and the basket (10) is placed on the lifting seat (9); The tank body (2) is filled with red ink, the red ink liquid level is located in the middle of the tank body (2), and the lifting mechanism (8) drives the lifting seat (9) to move up and down between the red ink liquid level in the middle of the tank body (2) and the bottom of the tank body (2); A vacuum pump (11) is arranged inside the seat body (1), and the vacuum pump (11) is connected to the interior of the tank body (2) through an internal pipeline.
2. The fully automatic red ink impregnation equipment according to claim 1, characterized in that: The switch cover mechanism (5) is a rotary cylinder.
3. The fully automatic red ink impregnation equipment according to claim 1, characterized in that: The lifting mechanism (8) is a cylinder.
4. The fully automatic red ink impregnation equipment according to claim 1, characterized in that: A pull ring (12) is provided on the basket (10).
5. The fully automatic red ink impregnation equipment according to claim 1, characterized in that: The cover body (7) is provided with an air valve (13).
6. The fully automatic red ink impregnation equipment according to claim 1, characterized in that: The cover opening and closing mechanism (5), the lifting mechanism (8) and the vacuum pump (11) are controlled by a PLC so as to realize PLC one-button control.
7. The fully automatic red ink impregnation equipment according to claim 1, characterized in that: An oven (3) is also provided on the base body (1), and the tank body (2) and the oven (3) are arranged in parallel.