Copper wire and insulating layer compounding device

By designing a composite device of copper wire and insulating layer, including cleaning, drying and plastic coating devices, the problem of impurities on the surface of copper wire affecting the quality of wires is solved, and uniform coating and high-quality production of the insulating layer are achieved.

CN222483005UActive Publication Date: 2025-02-14YANGZHOU YUXIANG ELECTRICAL MATERIALS CO LTD
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Patent Information

Application Number
CN202420691548.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2025-02-14
Estimated Expiration
2034-04-07

AI Technical Summary

Technical Problem

During the traditional wire production process, impurities or greases are easily adhered to the surface of the copper wire, resulting in a decrease in adhesion between the insulating layer and the copper wire, reducing the production quality of the wire, and the insulating layer cladding thickness is different.

Method used

A copper wire and insulating layer composite device is designed, including a cleaning device, a drying device and a plastic covering device. The cleaning device cleans the copper wire surface through submersible pumps, annular water-absorbing cotton, annular bristles and other components; the drying device drys and preheates the copper wire through steam nozzles; the plastic coating device uses the combination of electric push rods and L-shaped plates, Ensure uniform unloading and coating of the insulating glue.

Benefits of technology

By cleaning, drying and evenly covering the insulating layer, impurities and water stains on the surface of the copper wire are effectively removed, the adhesion between the insulating layer and the copper wire is improved, ensuring the improvement of the wire production quality, and the coating thickness is more consistent.

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Abstract

The utility model provides a copper wire and insulating layer compounding device, which comprises a mounting plate, a cleaning device is mounted on the top face of the mounting plate, a drying device is mounted on one side of the cleaning device, a hot melting device is mounted on the top face of the mounting plate, the outer surface of the hot melting device communicates with an inner cavity of the drying device through an exhaust pipe, and the output end of the hot melting device is connected with a plastic coating device. A heating device is mounted on the top surface of the mounting plate, and one end of the heating device is connected with an inner cavity of the hot melting device; the cleaning device comprises a water tank, the top face of the mounting plate is fixedly connected with the water tank, the top face of the bent rod is fixedly connected with annular absorbent cotton, the bottom face of an inner cavity of the water tank is fixedly connected with a submersible pump, and the output end of the submersible pump communicates with an inner cavity of the annular frame through a drainage pipe. According to the cleaning device, the surface of the copper wire is cleaned, and the problem that the adhesion between the copper wire and an insulating layer is poor due to the fact that the surface of the copper wire is contaminated with impurities is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric wire production, in particular to a copper wire and insulating layer composite device. Background Art

[0002] At present, when traditional electric wires are produced, first, the staff passes one end of the copper wire through the straightening machine, and then passes one end of the copper wire into the coating machine to coat the surface with an insulating layer, and then passes it through the other end of the coating machine, and then passes one end of the copper wire through the cooling device, and then uses a traction rope to pull it, so that the preparation of the copper wire can be achieved. At this time, the traction machine is started, and the copper wire is driven to move by the traction machine. At this time, the bent copper wire is straightened by the straightening machine, and the straightened copper wire will enter the coating machine, and the plastic raw material is heated and melted by the heating device in the coating machine, and it is coated on the surface of the copper wire, and the coated copper wire enters the cooling device, and the insulation layer on the surface of the copper wire is cooled by the cooling device, so that the production of the copper wire can be completed;

[0003] Since the copper wire is not treated on its surface after being straightened, impurities or grease may easily adhere to its surface. At this time, the copper wire will directly enter the coating machine to coat its surface with an insulating layer, which may easily reduce the adhesion between the insulating layer and the copper wire during the coating process, thereby reducing the production quality of the wire. At the same time, during the coating process, the thickness of the insulating layer may also be inconsistent. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a copper wire and insulation layer composite device, which solves the problems mentioned in the background technology.

[0005] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0006] A copper wire and insulation layer composite device, comprising a mounting plate; a cleaning device is mounted on the top surface of the mounting plate, a drying device is mounted on one side of the cleaning device, a hot melt device is mounted on the top surface of the mounting plate, the outer surface of the hot melt device is connected to the inner cavity of the drying device through an exhaust pipe, the output end of the hot melt device is connected to a plastic covering device, a heating device is mounted on the top surface of the mounting plate, one end of the heating device is connected to the inner cavity of the hot melt device; the cleaning device comprises a water tank, the top surface of the mounting plate is fixedly connected to the water tank, an annular frame is fixedly connected to the middle part of the inner cavity of the water tank, nozzles are fixedly connected to the inner cavity wall of the annular frame at equal intervals, the inner cavity of the nozzles is connected to the inner cavity of the annular frame, annular bristles are fixedly connected to one side of the annular frame, a bent rod is fixedly connected to one side of the annular frame, annular absorbent cotton is fixedly connected to the top surface of the bent rod, a submersible pump is fixedly connected to the bottom surface of the inner cavity of the water tank, and the output end of the submersible pump is connected to the inner cavity of the annular frame through a drain pipe.

[0007] Furthermore, the drying device includes a drying rack, one side of the water tank is fixedly connected to the drying rack, the top surface of the drying rack is fixedly connected to a hollow ring, steam nozzles are evenly spaced on the inner wall of the hollow ring, and one end of the exhaust pipe is connected to the inner cavity of the hollow ring.

[0008] Furthermore, the hot melt device includes a hot melt machine, the top surface of the mounting plate is fixedly connected to the hot melt machine, the outer surface of the hot melt machine is fixedly connected to the insulation layer, and one end of the exhaust pipe is connected to the inner cavity of the insulation layer.

[0009] Furthermore, the plastic coating device includes a hollow cylinder, one side of the hollow cylinder is fixedly connected to an outer cylinder ring, the inner cavity of the outer cylinder ring is threadedly connected to a locking ring, the middle of the locking ring is fixedly connected to a conical protective cylinder, the other side of the hollow cylinder is fixedly connected to a ring sleeve in the middle, the middle of the ring sleeve is threadedly connected to a ring sheet, and the middle of the ring sheet is fixedly connected to a conical discharge cylinder.

[0010] Furthermore, the plastic covering device also includes a rectangular sleeve, the outer surface of the hollow cylinder is fixedly connected to the rectangular sleeve, and the hollow cylinder is connected to the inner cavity of the rectangular sleeve, the top surface of the rectangular sleeve is provided with a discharge port, the inner cavity of the discharge port is connected to the inner cavity of the hot melt machine, one side of the rectangular sleeve is fixedly connected to an electric push rod, and one end of the electric push rod is fixedly connected to an L-shaped plate.

[0011] Furthermore, the heating device includes a blower, the top surface of the mounting plate is fixedly connected to the blower, the output end of the blower is connected to a heating box through an air duct, and the air outlet end of the heating box is connected to the inner cavity of the insulation layer through a hot air duct.

[0012] The utility model provides a copper wire and insulation layer composite device. Compared with the prior art, it has the following beneficial effects:

[0013] 1. The surface of the copper wire is cleaned by the cooperation of the submersible pump, annular absorbent cotton, annular bristles, nozzle and annular frame in the cleaning device. After cleaning, the water on the surface of the copper wire is simply wiped and cleaned to remove dust, impurities and grease on the surface of the copper wire;

[0014] 2. The hollow ring and steam nozzle in the drying device spray high-temperature gas evenly on the surface of the copper wire. On the one hand, it heats the copper wire to facilitate better adhesion with the insulation layer in the later stage. On the other hand, it removes water stains on the surface of the copper wire.

[0015] 3. Through the cooperation between the electric push rod and the L-shaped plate in the plastic coating device, the molten insulating rubber can be discharged more stably during extrusion and the coating can be more uniform. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 The utility model overall structure schematic diagram is shown;

[0018] Figure 2 Another structural diagram of the utility model is shown;

[0019] Figure 3 The schematic diagram of the structure of the cleaning device of the utility model is shown;

[0020] Figure 4 The utility model drying device structural schematic diagram is shown;

[0021] Figure 5 The schematic diagram of the structure of the plastic coating device of the utility model is shown;

[0022] Figure 6 A schematic diagram of the partial cross-section structure of the plastic coating device of the utility model is shown;

[0023] Figure 7 It shows a schematic structural diagram of the plastic coating device of the utility model from another perspective of partial section;

[0024] As shown in the figure: 1. Mounting plate; 2. Cleaning device; 21. Water tank; 22. Ring rack; 23. Nozzle; 24. Ring bristles; 25. Bending rod; 26. Ring absorbent cotton; 27. Submersible pump; 28. Drain pipe; 3. Drying device; 31. Drying rack; 32. Hollow ring; 33. Steam nozzle; 4. Hot melt device; 41. Hot melt machine; 42. Insulation layer; 5. Exhaust pipe; 6. Plastic covering device; 61. Hollow cylinder; 62. Outer cylinder ring; 63. Locking ring; 64. Conical protective cylinder; 65. Ring sleeve; 66. Ring sheet; 67. Conical discharge cylinder; 68. Rectangular sleeve; 69. Feeding port; 610. Electric push rod; 611. L-shaped plate; 7. Heating device; 71. Blower; 72. Air duct; 73. Heating box; 74. Hot air duct. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model is described clearly and completely. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Embodiment 1

[0026] In order to solve the technical problems in the background technology, a copper wire and insulation layer composite device is provided as follows:

[0027] Combination Figure 1-Figure 7 As shown, the utility model provides a copper wire and insulation layer composite device, comprising a mounting plate 1; a cleaning device 2 is mounted on the top surface of the mounting plate 1, a drying device 3 is mounted on one side of the cleaning device 2, a hot melt device 4 is mounted on the top surface of the mounting plate 1, the outer surface of the hot melt device 4 is connected to the inner cavity of the drying device 3 through an exhaust pipe 5, the output end of the hot melt device 4 is connected to a plastic coating device 6, a heating device 7 is mounted on the top surface of the mounting plate 1, one end of the heating device 7 is connected to the inner cavity of the hot melt device 4; the cleaning device 2 includes a water tank 21, and the mounting plate A water tank 21 is fixedly connected to the top surface of the annular frame 21, an annular frame 22 is fixedly connected to the middle of the inner cavity of the water tank 21, nozzles 23 are fixedly connected to the inner cavity wall of the annular frame 22 at equal intervals, the inner cavity of the nozzle 23 is communicated with the inner cavity of the annular frame 22, an annular bristle 24 is fixedly connected to one side of the annular frame 22, a bent rod 25 is fixedly connected to one side of the annular frame 22, an annular absorbent cotton 26 is fixedly connected to the top surface of the bent rod 25, a submersible pump 27 is fixedly connected to the bottom surface of the inner cavity of the water tank 21, and the output end of the submersible pump 27 is communicated with the inner cavity of the annular frame 22 through a drain pipe 28.

[0028] The cleaning device can be used to clean impurities and grease on the surface of the copper wire to prevent poor adhesion when the insulation layer is coated later.

[0029] In this embodiment, the drying device 3 includes a drying rack 31, and the drying rack 31 is fixedly connected to one side of the water tank 21. The top surface of the drying rack 31 is fixedly connected to a hollow ring 32. Steam nozzles 33 are evenly spaced on the inner wall of the hollow ring 32, and one end of the exhaust pipe 5 is connected to the inner cavity of the hollow ring 32.

[0030] The cleaned copper wire is dried by the drying device 3 , and is preheated during drying so that the two can be better bonded and contacted. Embodiment 2

[0031] like Figure 1-Figure 7 As shown, based on the above embodiment, this embodiment further provides the following contents:

[0032] The hot melt device 4 includes a hot melt machine 41, the top surface of the mounting plate 1 is fixedly connected to the hot melt machine 41, the outer surface of the hot melt machine 41 is fixedly connected to the insulation layer 42, and one end of the exhaust pipe 5 is connected to the inner cavity of the insulation layer 42. The heating device 7 includes a blower 71, the top surface of the mounting plate 1 is fixedly connected to the blower 71, the output end of the blower 71 is connected to the heating box 73 through the air duct 72, and the air outlet end of the heating box 73 is connected to the inner cavity of the insulation layer 42 through the hot air pipe 74. Embodiment 3

[0033] like Figure 1-Figure 7 As shown, based on the above embodiment, this embodiment further provides the following contents:

[0034] The plastic coating device 6 includes a hollow cylinder 61, one side of the hollow cylinder 61 is fixedly connected with an outer cylinder ring 62, the inner cavity of the outer cylinder ring 62 is threadedly connected with a locking ring 63, the middle of the locking ring 63 is fixedly connected with a conical protective cylinder 64, the other side of the hollow cylinder 61 is fixedly connected with a ring sleeve 65 in the middle, the middle of the ring sleeve 65 is threadedly connected with a ring sheet 66, and the middle of the ring sheet 66 is fixedly connected with a conical discharge cylinder 67; the plastic coating device 6 also includes a rectangular sleeve 68, the outer surface of the hollow cylinder 61 is fixedly connected with the rectangular sleeve 68, and the hollow cylinder 61 is connected to the inner cavity of the rectangular sleeve 68, the top surface of the rectangular sleeve 68 is provided with a discharge port 69, the inner cavity of the discharge port 69 is connected to the inner cavity of the hot melt machine 41, one side of the rectangular sleeve 68 is fixedly connected with an electric push rod 610, and one end of the electric push rod 610 is fixedly connected with an L-shaped plate 611.

[0035] The electric push rod 610 in the plastic coating device 6 drives the L-shaped plate 611 to move. When the L-shaped plate 611 moves, the molten plastic begins to be squeezed through the movement of the L-shaped plate 611, so that the molten plastic can be discharged better.

[0036] The working principle and use process of this utility model:

[0037] In use:

[0038] When in use, first, one end of the copper wire is passed through the annular frame 22 and the annular brush 24, and then through the middle of the annular absorbent cotton 26. After passing through, at this time, it is passed through the hollow ring 32, and then through the middle of the conical protective tube 64, the hollow tube 61 and the conical discharge tube 67. After passing through, it is fixed for the convenience of later traction. At this time, the staff puts the required plastic raw materials in the hot melt machine 41. At this time, it is stirred by the spiral stirring rod and the motor in the hot melt machine. During stirring, the outside air is injected into the heating box 73 by the blower 71, and it is heated by the heating rod in the heating box. After heating, it is transported to the insulation layer, and the hot air in the insulation layer is used to heat the plastic particles in the hot melt machine. Then, under the action of the spiral stirring rod in the hot melt machine, it is transported to the rectangular sleeve 68;

[0039] At this time, when the traction machine pulls the copper wire to move, the submersible pump 27 works, and the cleaning liquid is pumped into the annular frame 22 through the drain pipe 28, and finally flows into the nozzle 23 and sprays it out. When spraying, the surface of the copper wire begins to be cleaned. After the copper wire is cleaned, it will pass through the annular brush 24, and its surface will be cleaned by the annular brush 24 to simply remove surface water stains and adhered impurities. Then, the annular brush 24 can be sprayed with cleaning, and the annular brush 24 can also be cleaned. When the copper wire passes through the middle of the annular absorbent cotton 26, its surface can also be wiped to remove the debris adhered to the surface on the one hand, and remove part of the water stains on the surface on the other hand. When the copper wire passes through the middle of the hollow ring 32, At this time, the hot air in the insulation layer will enter the hollow ring 32, and finally, it will be ejected through the steam nozzle 33, and the ejected hot air will begin to heat the cleaned copper wire and remove water stains on the surface of the copper wire. After heating, at this time, at the same time, it will enter the hollow cylinder 61 through the conical protective cylinder 64. At this time, the electric push rod 610 drives the L-shaped plate 611 to move forward. When the L-shaped plate 611 moves forward, the discharge hole 69 is sealed, and the molten material is pushed into the hollow cylinder 61. After pushing in, under continuous extrusion, the insulating glue adheres to the surface of the copper wire, and as the copper wire is discharged from the middle of the conical discharge cylinder 67, the coating of the copper wire surface is completed.

[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0041] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A copper wire and insulation layer composite device, characterized in that: It comprises a mounting plate (1); a cleaning device (2) is mounted on the top surface of the mounting plate (1); a drying device (3) is mounted on one side of the cleaning device (2); a hot melt device (4) is mounted on the top surface of the mounting plate (1); the outer surface of the hot melt device (4) is connected to the inner cavity of the drying device (3) via an exhaust pipe (5); the output end of the hot melt device (4) is connected to a plastic coating device (6); a heating device (7) is mounted on the top surface of the mounting plate (1); one end of the heating device (7) is connected to the inner cavity of the hot melt device (4); The cleaning device (2) comprises a water tank (21), the top surface of the mounting plate (1) is fixedly connected to the water tank (21), the middle part of the inner cavity of the water tank (21) is fixedly connected to an annular frame (22), the inner cavity wall of the annular frame (22) is fixedly connected to nozzles (23) at equal intervals, the inner cavity of the nozzles (23) is connected to the inner cavity of the annular frame (22), one side of the annular frame (22) is fixedly connected to annular bristles (24), one side of the annular frame (22) is fixedly connected to a bent rod (25), the top surface of the bent rod (25) is fixedly connected to an annular absorbent cotton (26), the bottom surface of the inner cavity of the water tank (21) is fixedly connected to a submersible pump (27), and the output end of the submersible pump (27) is connected to the inner cavity of the annular frame (22) via a drain pipe (28).

2. A copper wire and insulation layer composite device according to claim 1, characterized in that: The drying device (3) comprises a drying rack (31), one side of the water tank (21) is fixedly connected to the drying rack (31), the top surface of the drying rack (31) is fixedly connected to a hollow ring (32), the inner wall of the hollow ring (32) is provided with steam nozzles (33) at equal intervals, and one end of the exhaust pipe (5) is connected to the inner cavity of the hollow ring (32).

3. A copper wire and insulation layer composite device according to claim 2, characterized in that: The hot melt device (4) comprises a hot melt machine (41), the top surface of the mounting plate (1) is fixedly connected to the hot melt machine (41), the outer surface of the hot melt machine (41) is fixedly connected to a thermal insulation layer (42), and one end of the exhaust pipe (5) is in communication with the inner cavity of the thermal insulation layer (42).

4. A copper wire and insulation layer composite device according to claim 3, characterized in that: The plastic coating device (6) comprises a hollow cylinder (61), one side of the hollow cylinder (61) is fixedly connected to an outer cylinder ring (62), the inner cavity of the outer cylinder ring (62) is threadedly connected to a locking ring (63), the middle of the locking ring (63) is fixedly connected to a conical protective cylinder (64), the other side of the hollow cylinder (61) is fixedly connected to a ring sleeve (65) in the middle, the ring sleeve (65) is threadedly connected to a ring sheet (66) in the middle, and the middle of the ring sheet (66) is fixedly connected to a conical discharge cylinder (67).

5. A copper wire and insulation layer composite device according to claim 4, characterized in that: The plastic coating device (6) further comprises a rectangular sleeve (68), the outer surface of the hollow cylinder (61) being fixedly connected to the rectangular sleeve (68), and the hollow cylinder (61) is in communication with the inner cavity of the rectangular sleeve (68), the top surface of the rectangular sleeve (68) is provided with a feed opening (69), the inner cavity of the feed opening (69) is in communication with the inner cavity of the hot melt machine (41), one side of the rectangular sleeve (68) is fixedly connected to an electric push rod (610), and one end of the electric push rod (610) is fixedly connected to an L-shaped plate (611).

6. A copper wire and insulation layer composite device according to claim 5, characterized in that: The heating device (7) comprises a blower (71), the top surface of the mounting plate (1) being fixedly connected to the blower (71), the output end of the blower (71) being connected to a heating box (73) via an air duct (72), and the air outlet end of the heating box (73) being connected to the inner cavity of the thermal insulation layer (42) via a hot air duct (74).