Stranding machine
By designing a wire break detection mechanism in the wire twister, using extruders and pressure sensors to detect the copper wire breakage and stop the motor in time, the problem of the copper wire being unable to stop the twisting in time after the copper wire breaks, and the copper wire harness after twisting is improved quality.
Patent Information
- Application Number
- CN202421247873.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-06-03
AI Technical Summary
In wire twisters, copper wires are prone to break during twisting, but they cannot stop twisting in time after breaking, resulting in poor quality of the copper wire harness after twisting.
A wire twister is designed, including a disconnection detection mechanism, which includes an extrusion piece and a pressure sensor. When the copper wire breaks, the extruder is separated from the copper wire, and the pressure sensor detects that the pressure returns to zero, thereby stopping the motor in time.
By stopping the motor in time, the quality problems caused by copper wire breakage are avoided, and the quality of the stranded copper wire harness is improved.
Smart Images

Figure CN222483016U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire twisting machines, in particular to a wire twisting machine. Background Art
[0002] Wire stranding machine is a kind of mechanical equipment which can be widely used in various soft / hard conductor wires (copper wire, enameled wire, tinned wire, copper clad steel, copper clad aluminum, etc.) and electronic wires. Its main task is to twist multiple single conductors into one strand, and finally form a spiral shape to meet the process requirements of wire materials.
[0003] When the core copper wires are twisted by a twisting machine, the wire-releasing mechanism releases the copper wires. The copper wires are in a straightened state during twisting. The straightened copper wires are prone to breakage during twisting. After the copper wires break, the twisting machine continues to work, and the machine cannot know when the copper wires break, so it is impossible to stop twisting in time, resulting in poor quality of the twisted copper wire bundle. Utility Model Content
[0004] The utility model aims to propose a wire stranding machine to solve the shortcomings in the prior art that it is impossible to know when the copper wire is broken, so that the twisting cannot be stopped in time, resulting in poor quality of the twisted copper wire bundle.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] Design of a stranding machine, including a mounting plate, wherein:
[0007] The mounting plate is fixedly connected to a motor, the output end of the motor is fixedly connected to a turntable, a plurality of wire-releasing mechanisms are connected to the turntable at equal intervals along the axis direction, a wire harness tube is fixedly connected to the turntable, a plurality of through holes are opened on the wire harness tube at equal intervals along the axis direction, and each of the wire-releasing mechanisms is connected to a wire breakage detection mechanism;
[0008] The wire breakage detection mechanism comprises a fixed frame, which is fixedly connected to the wire-releasing mechanism, a groove column is fixedly connected to the bottom end of the fixed frame, an extrusion piece is slidably connected to the groove column, and a pressure sensor is fixedly connected inside the groove column.
[0009] Preferably, an anti-corrosion layer is sprayed on the mounting plate.
[0010] Preferably, a plurality of stop plates with holes are connected to the wire harness tube at equal intervals along the axial direction, and the stop plates with holes are located between the wire release mechanism and the through hole.
[0011] Preferably, the extrusion member includes a connecting rod, which is slidably connected to the groove column, and the bottom end of the connecting rod is fixedly connected to a fixed seat, and a roller is rotatably connected to the fixed seat, and a limit frame is fixedly connected to the fixed seat, and the limit frame is located below the roller.
[0012] Preferably, the fixing seat and the limiting frame are an integral structure.
[0013] The wire stranding machine proposed by the utility model has the following beneficial effects:
[0014] During the rotation of the turntable, the straightened copper wire squeezes the extrusion, and the extrusion squeezes the pressure sensor. The pressure sensor measures the pressure value. When the copper wire breaks, the straightened copper wire is in a loose state, the copper wire separates from the extrusion, the extrusion loses thrust, the extrusion separates from the pressure sensor, and the pressure value detected by the pressure sensor returns to zero, so that the copper wire is known to be broken and the motor is stopped in time. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The structure diagram of the wire stranding machine proposed by the utility model is shown in FIG. Figure 1 ;
[0016] Figure 2 The structure diagram of the wire stranding machine proposed by the utility model is shown in FIG. Figure 2 ;
[0017] Figure 3 This is a structural schematic diagram of the wire break detection mechanism in the wire stranding machine proposed by the utility model;
[0018] Figure 4 The utility model is a cross-sectional structural schematic diagram of a wire break detection mechanism in a wire stranding machine.
[0019] In the figure: 1. mounting plate; 2. motor; 3. turntable; 4. wire-releasing mechanism; 5. wire harness tube; 6. through hole; 7. wire break detection mechanism; 8. limit plate with hole; 71. fixing frame; 72. groove column; 73. extrusion piece; 74. pressure sensor; 731. connecting rod; 732. fixing seat; 733. roller; 734. limit frame. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0021] Example 1
[0022] Reference Figure 1-3 , a wire stranding machine, comprising a mounting plate 1, wherein:
[0023] A motor 2 is fixedly connected to the mounting plate 1, an anti-corrosion layer is sprayed on the mounting plate 1, and the anti-corrosion layer is a polyethylene anti-corrosion layer. A turntable 3 is fixedly connected to the output end of the motor 2, and a plurality of pay-off mechanisms 4 are connected to the turntable 3 at equal intervals along the axis direction. A wire harness tube 5 is fixedly connected to the turntable 3, and a plurality of through holes 6 are opened on the wire harness tube 5 at equal intervals along the axis direction. A plurality of perforated limit plates 8 are connected to the wire harness tube 5 at equal intervals along the axis direction, and the perforated limit plates 8 are located between the pay-off mechanism 4 and the through holes 6, and each pay-off mechanism 4 is connected to a wire break detection mechanism 7;
[0024] The wire breakage detection mechanism 7 includes a fixed frame 71, which is fixedly connected to the wire-releasing mechanism 4. A groove column 72 is fixedly connected to the bottom end of the fixed frame 71, an extrusion piece 73 is slidably connected to the groove column 72, and a pressure sensor 74 is fixedly connected inside the groove column 72.
[0025] Working process: the copper wire on the wire-releasing mechanism 4 passes through the extrusion piece 73, the perforated limit plate 8 and the through hole 6 in turn, and multiple copper wires are gathered into a bundle in the wire bundle tube 5. After the copper wire is straightened, it pushes the extrusion piece 73 upward, and the extrusion piece 73 squeezes the pressure sensor 74, and the pressure sensor 74 detects the pressure value. After the motor 2 is powered on and started, it drives the turntable 3 to rotate, and the turntable 3 drives the wire-releasing mechanism 4 to rotate. After the wire-releasing mechanism 4 rotates, the copper wires in the wire bundle tube 5 are twisted together. During the rotation of the turntable 3, the straightened copper wire squeezes the extrusion piece 73, and the extrusion piece 73 squeezes the pressure sensor 74. The pressure sensor 74 measures the pressure value. When the copper wire breaks, the straightened copper wire is in a loose state, the copper wire separates from the extrusion piece 73, the extrusion piece 73 loses thrust, the extrusion piece 73 separates from the pressure sensor 74, and the pressure value detected by the pressure sensor 74 returns to zero, so that it is known that the copper wire is broken and the motor 2 is stopped in time.
[0026] Example 2
[0027] When the extrusion piece 73 contacts and extrude the copper wire, the extrusion piece 73 is easily dislocated and separated from the copper wire. Figure 4 As another preferred embodiment of the utility model, the difference from embodiment 1 is that the extrusion piece 73 includes a connecting rod 731, the connecting rod 731 is slidably connected to the groove column 72, the bottom end of the connecting rod 731 is fixedly connected to a fixing seat 732, the fixing seat 732 is rotatably connected to a roller 733, the fixing seat 732 is fixedly connected to a limiting frame 734, the limiting frame 734 is located below the roller 733, the fixing seat 732 and the limiting frame 734 are an integral structure, the copper wire passes through the limiting frame 734, the bottom end of the roller 733 contacts the copper wire passing through the limiting frame 734, and the limiting frame 734 limits the copper wire so that the roller 733 and the copper wire will not be misaligned.
[0028] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A wire stranding machine, characterized in that: It comprises a mounting plate (1), wherein: The mounting plate (1) is fixedly connected to a motor (2), the output end of the motor (2) is fixedly connected to a turntable (3), a plurality of wire-releasing mechanisms (4) are connected to the turntable (3) at equal intervals along the axis direction, a wire-binding tube (5) is fixedly connected to the turntable (3), a plurality of through holes (6) are provided on the wire-binding tube (5) at equal intervals along the axis direction, and each of the wire-releasing mechanisms (4) is connected to a wire-breakage detection mechanism (7); The wire breakage detection mechanism (7) comprises a fixed frame (71), the fixed frame (71) is fixedly connected to the wire-releasing mechanism (4), a groove column (72) is fixedly connected to the bottom end of the fixed frame (71), an extrusion piece (73) is slidably connected to the groove column (72), and a pressure sensor (74) is fixedly connected inside the groove column (72).
2. The wire stranding machine according to claim 1, characterized in that: An anti-corrosion layer is sprayed on the mounting plate (1).
3. The wire stranding machine according to claim 1, characterized in that: A plurality of stop plates (8) with holes are connected to the wire harness tube (5) at equal intervals along the axial direction, and the stop plates (8) with holes are located between the wire release mechanism (4) and the through hole (6).
4. The wire stranding machine according to claim 1, characterized in that: The extrusion member (73) comprises a connecting rod (731), the connecting rod (731) is slidably connected to the groove column (72), the bottom end of the connecting rod (731) is fixedly connected to a fixing seat (732), a roller (733) is rotatably connected to the fixing seat (732), a limiting frame (734) is fixedly connected to the fixing seat (732), and the limiting frame (734) is located below the roller (733).
5. The wire stranding machine according to claim 4, characterized in that: The fixing seat (732) and the limiting frame (734) are an integral structure.