Stacking cooling machine

By designing a stacked cooler, the combination of frame and conveying rails is used to achieve stacked cooling of the pallets, which solves the problem of difficult temperature reduction after baking in high-temperature furnaces in inductor production, improves cooling efficiency and saves time.

CN222483121UActive Publication Date: 2025-02-14DONGGUAN DIANQU ELECTRONIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420924253.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-02-14
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

In the production of existing inductors, it is difficult to quickly reduce the inductor temperature after baking with high-temperature furnaces, resulting in low cooling efficiency and affecting subsequent processing and equipment work.

Method used

A stacked cooler is designed to achieve stacked cooling of the pallet through the combination of frame, front-end conveying rail, stacked conveying rail and rear-end conveying rail. The trays are stacked layer by layer in the stack conveyor rails and are quickly cooled by cooling chamber positions and cooling fans.

Benefits of technology

Improves the efficiency of inductor cooling, reduces manual participation, saves time, and ensures stable and ordered stacking of pallets.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stacking cooling machine which comprises a machine frame, a front end conveying rail, a stacking conveying rail and a rear end conveying rail, the front end conveying rail is located at the front end inside the machine frame, the front end of the rear end conveying rail is located at the rear end inside the machine frame, and the stacking conveying rail is located between the front end conveying rail and the rear end conveying rail. Stacking supports are fixed to the two sides of the stacking conveying rail, a material supporting rod and a limiting rod are fixed to the middle of each stacking support, a stacking shifting block is rotationally connected to each material supporting rod, a limiting notch is formed in the front end of each stacking shifting block, the rear end of each stacking shifting block is pressed at the lower end of the corresponding limiting rod, and a stacking jacking air cylinder is fixed to the lower end of the middle of the stacking conveying rail. The stacking cooling machine is used for stacking trays with inductor products and then cooling the trays, the cooling time is saved, the trays are controlled to be stacked from bottom to top when the trays are stacked, the side edges of the trays are clamped by the limiting notches and cannot sink or fall off, the structure is stable and orderly, and the stacking effect is good.
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Description

Technical Field

[0001] The utility model relates to the technical field of inductor production, in particular to a stacked cooling machine. Background Art

[0002] An inductor is a component that can convert electrical energy into magnetic energy and store it. An inductor has a certain inductance and only blocks the change of current. If there is no current flowing through the inductor, it will try to block the current from flowing through it when the circuit is connected. If there is current flowing through the inductor, it will try to maintain the current when the circuit is disconnected. The existing production of inductors requires the glue to be baked in a high-temperature furnace. After baking, the subsequent processing requires the temperature of the inductor to be lowered. Conventionally, the inductor is cooled one by one, which is inefficient and affects the work of the front and rear docking equipment. Utility Model Content

[0003] One purpose of the utility model is to provide a stacking cooling machine, which can automatically stack high-temperature trays for cooling, thereby improving cooling efficiency, reducing manual participation, and saving time.

[0004] To achieve this purpose, the utility model adopts the following technical solutions:

[0005] A stacking cooling machine comprises a frame, a front conveying rail, a stacking conveying rail and a rear conveying rail, wherein the front conveying rail is located at the front end of the frame, the front end of the rear conveying rail is located at the rear end of the frame, and the stacking conveying rail is located between the front conveying rail and the rear conveying rail;

[0006] Stacking brackets are fixed on both sides of the stacking conveyor rail, a supporting rod and a limiting rod are fixed in the middle of the stacking bracket, a stacking toggle block is rotatably connected to the supporting rod, a limiting notch is provided at the front end of the stacking toggle block, and the rear end of the stacking toggle block is pressed on the lower end of the limiting rod, and a stacking lifting cylinder is fixed at the lower end of the middle part of the stacking conveyor rail, and the driving end of the stacking lifting cylinder extends vertically upward.

[0007] As a preferred technical solution, a linear slide rail and a docking cylinder are installed horizontally at the front end of the frame, the driving end of the docking cylinder is connected to a driving plate, the front conveying rail is installed on the driving plate, the lower end of the driving plate is connected to a linear slider, and the linear slider slides on the linear slide rail.

[0008] As a preferred technical solution, the fixed end of the docking cylinder is connected to a cylinder fixing plate, a buffer is installed on the cylinder fixing plate, and the buffer is in contact with the outer side of the front conveying rail.

[0009] As a preferred technical solution, a lowering cylinder is installed at the upper end of the stacking bracket, and a driving end of the lowering cylinder is vertically connected downwardly to a T-shaped pressure block, and the T-shaped pressure block is pressed on the rear end of the stacking toggle block.

[0010] As a preferred technical solution, a linear bearing is installed on the stacking bracket, and the upper end of the T-shaped pressure block is connected to a linear guide shaft, and the linear guide shaft is slidably connected to the linear bearing.

[0011] As a preferred technical solution, a baffle is fixed on the inner side of the stacking bracket along the vertical direction.

[0012] As a preferred technical solution, a shift cylinder is arranged below the rear end of the stacking conveyor rail, and a shift plate is vertically connected to the driving end of the shift cylinder upward.

[0013] As a preferred technical solution, a cooling cavity is provided inside the frame, cooling fans are installed at the upper end and the lower end of the cooling cavity, and the front end of the rear conveying rail passes through the lower end of the cooling cavity.

[0014] The beneficial effects of the utility model are as follows: a stacking cooling machine is provided, which is used to stack trays with inductor products and then cool them, saving cooling time. When stacking trays, the trays are controlled to be stacked from bottom to top, and the side edges of the trays are clamped by the limiting notches so that they will not sink or fall. The structure is stable and orderly, and the stacking effect is good. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model is further described in detail below based on the drawings and embodiments.

[0016] Figure 1 It is a schematic diagram of the overall structure of a cascade cooler described in an embodiment;

[0017] Figure 2 It is a structural schematic diagram of the front-end conveyor rail described in the embodiment;

[0018] Figure 3 A first structural schematic diagram of the stacking conveyor rail according to the embodiment;

[0019] Figure 4 A second structural schematic diagram of the stacking conveyor rail according to the embodiment;

[0020] Figure 5 is a cross-sectional view of a stacking conveyor rail according to an embodiment;

[0021] Figure 6 It is a schematic structural diagram of the rear end conveying rail described in the embodiment.

[0022] Figures 1 to 6 middle:

[0023] 1. Rack; 2. Front conveyor rail; 3. Stacking conveyor rail; 4. Rear conveyor rail; 5. Stacking bracket; 6. Support rod; 7. Limit rod; 8. Stacking toggle block; 9. Limit notch; 10. Stacking lifting cylinder; 11. Linear slide rail; 12. Docking cylinder; 13. Driving plate; 14. Linear slider; 15. Cylinder fixing plate; 16. Buffer; 17. Lowering cylinder; 18. T-type pressure block; 19. Linear bearing; 20. Linear guide shaft; 21. Baffle; 22. Shift cylinder; 23. Shift plate; 24. Cooling cavity; 25. Cooling fan; 26. Tray. DETAILED DESCRIPTION

[0024] The technical solution of the utility model is further explained below with reference to the accompanying drawings and through specific implementation methods.

[0025] like Figures 1 to 6 As shown, in this embodiment, a cascade cooling machine includes a frame 1, a front conveying rail 2, a stacking conveying rail 3 and a rear conveying rail 4, the front conveying rail 2 is located at the front end of the frame 1, the front end of the rear conveying rail 4 is located at the rear end of the frame 1, and the stacking conveying rail 3 is between the front conveying rail 2 and the rear conveying rail 4.

[0026] The front conveyor rail 2 is connected to the high-temperature furnace in front, receives the high-temperature baked tray 26, and enters the stacking conveyor rail 3 of the frame 1. The stacking conveyor rail 3 stacks the trays 26 layer by layer and then places them on the rear conveyor rail 4. After receiving the stacked trays 26, the rear conveyor rail 4 performs a cooling process at the front end and finally discharges them to the rear end of the rear conveyor rail 4 to wait for receipt.

[0027] A linear slide 11 and a docking cylinder 12 are horizontally installed at the front end of the frame 1, the driving end of the docking cylinder 12 is connected to a driving plate 13, the front end conveying rail 2 is installed on the driving plate 13, the lower end of the driving plate 13 is connected to a linear slider 14, the linear slider 14 slides on the linear slide 11, the fixed end of the docking cylinder 12 is connected to a cylinder fixing plate 15, a buffer 16 is installed on the cylinder fixing plate 15, and the buffer 16 contacts the outer side of the front end conveying rail 2.

[0028] According to the exit position of the high-temperature furnace in front, the docking cylinder 12 controls the lateral position of the front conveying rail 2 through the driving plate 13. During the lateral movement of the front conveying rail 2, it is guided by the linear slider 14 and the linear slide rail 11. There is a buffer 16 at the extreme position to limit the movement of the front conveying rail 2, ensuring smooth docking.

[0029] Moreover, stacking brackets 5 are fixed on both sides of the stacking conveyor rail 3, and a supporting rod 6 and a limiting rod 7 are fixed in the middle of the stacking bracket 5. A stacking toggle block 8 is rotatably connected to the supporting rod 6. A limiting notch 9 is provided at the front end of the stacking toggle block 8, and the rear end of the stacking toggle block 8 is pressed on the lower end of the limiting rod 7. A stacking lifting cylinder 10 is fixed at the lower end of the middle part of the stacking conveyor rail 3, and the driving end of the stacking lifting cylinder 10 extends vertically upward. A lowering cylinder 17 is installed at the upper end of the stacking bracket 5. The driving end of the cylinder 17 is vertically connected to a T-shaped pressure block 18, which is pressed on the rear end of the stacking toggle block 8. A linear bearing 19 is installed on the stacking bracket 5. The upper end of the T-shaped pressure block 18 is connected to a linear guide shaft 20, which is slidably connected to the linear bearing 19. A baffle 21 is fixed on the inner side of the stacking bracket 5 along the vertical direction. A shift cylinder 22 is arranged below the rear end of the stacking conveyor rail 3, and the driving end of the shift cylinder 22 is vertically connected to a shift plate 23.

[0030] The pallet 26 moved from the front conveying rail 2 is blocked in the stacking conveying rail 3 by the blocking plate 23 raised by the blocking cylinder 22, and then the stacking lifting cylinder 10 extends the driving end upward to lift the pallet 26, and the two sides of the pallet 26 swing the front end of the stacking toggle block 8 upward until the pallet 26 is higher than the position of the stacking toggle block 8, the stacking toggle block 8 is reset, the stacking lifting cylinder 10 retracts, and the side of the pallet 26 is supported by the limiting notch 9 of the stacking toggle block 8. The rear end of the stacking toggle block 8 is pressed by the limiting rod 7 and will not sink downward, so that the pallet 26 is stacked. After this operation, the multi-plate pallet 26 can be stacked between the baffle plates 21. When the stacking quantity reaches a certain level, the cylinder 17 is lowered to control the T-shaped pressure block 18 to move downward, and the linear bearing 19 and the linear guide shaft 20 maintain vertical movement. The T-shaped pressure block 18 presses down the rear end of the stacking toggle block 8. Under the action of the supporting rod 6, the front end of the stacking toggle block 8 is tilted. After reaching a certain angle, the stacked pallet 26 leaves the limiting notch 9 and falls onto the stacking conveyor rail 3. The shift cylinder 22 controls the shift plate 23 to move downward, and the stacked pallet 26 moves backward and enters the rear end conveyor rail 4.

[0031] A cooling cavity 24 is provided inside the rack 1, and cooling fans 25 are installed at the upper end and the lower end of the cooling cavity 24. The front end of the rear conveying rail 4 passes through the lower end of the cooling cavity 24, and the stacked trays 26 enter the interior of the cooling cavity 24. The cooling fan 25 blows the high-temperature gas on the trays 26 upward out of the rack 1 to achieve cooling, and then discharges the rack 1 behind the rear conveying rail 4 to wait for processing.

[0032] It should be stated that the above-mentioned specific implementation methods are only preferred embodiments of the present utility model and the technical principles used. Within the technical scope disclosed by the present utility model, any changes or substitutions that can be easily thought of by technicians familiar with this technical field should be included in the protection scope of the present utility model.

Claims

1. A cascade cooling machine, characterized in that: It comprises a frame, a front conveying rail, a stacking conveying rail and a rear conveying rail, wherein the front conveying rail is located at the front end of the frame, the front end of the rear conveying rail is located at the rear end of the frame, and the stacking conveying rail is located between the front conveying rail and the rear conveying rail; Stacking brackets are fixed on both sides of the stacking conveyor rail, a supporting rod and a limiting rod are fixed in the middle of the stacking bracket, a stacking toggle block is rotatably connected to the supporting rod, a limiting notch is provided at the front end of the stacking toggle block, and the rear end of the stacking toggle block is pressed on the lower end of the limiting rod, and a stacking lifting cylinder is fixed at the lower end of the middle part of the stacking conveyor rail, and the driving end of the stacking lifting cylinder extends vertically upward.

2. A cascade cooling machine according to claim 1, characterized in that: A linear slide rail and a docking cylinder are installed transversely at the front end of the frame, a driving end of the docking cylinder is connected to a driving plate, the front conveying rail is installed on the driving plate, a linear slider is connected to the lower end of the driving plate, and the linear slider slides on the linear slide rail.

3. A cascade cooling machine according to claim 2, characterized in that: The fixed end of the docking cylinder is connected with a cylinder fixing plate, and a buffer is installed on the cylinder fixing plate, and the buffer contacts the outer side of the front conveying rail.

4. A cascade cooling machine according to claim 1, characterized in that: A lowering cylinder is installed at the upper end of the stacking bracket, and a driving end of the lowering cylinder is vertically connected to a T-shaped pressing block downward, and the T-shaped pressing block is pressed on the rear end of the stacking toggle block.

5. A cascade cooling machine according to claim 4, characterized in that: A linear bearing is installed on the stacking bracket, and a linear guide shaft is connected to the upper end of the T-shaped pressure block. The linear guide shaft is slidably connected to the linear bearing.

6. The cascade cooler according to claim 1, characterized in that: A baffle is fixed on the inner side of the stacking bracket along the vertical direction.

7. The cascade cooler according to claim 1, characterized in that: A shift cylinder is arranged below the rear end of the stacking conveying rail, and a shift plate is vertically connected to the driving end of the shift cylinder upward.

8. The cascade cooler according to claim 1, characterized in that: A cooling cavity is arranged inside the frame, and cooling fans are installed at the upper end and the lower end of the cooling cavity, and the front end of the rear conveying rail passes through the lower end of the cooling cavity.