Horizontal washing tower
By designing horizontal scrubber and circulating water systems, the existing vertical scrubber problems are solved, and more efficient purification and water conservation are achieved.
Patent Information
- Application Number
- CN202420350825.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-26
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-02-26
AI Technical Summary
The existing scrubber is mostly set up in a vertical direction, which is inconvenient to maintain and operate, and has a high demand for water, which can easily cause water waste.
A horizontal washing tower is designed, including a tower body and a circulating water transfer device. The tower body extends in a horizontal direction, and the interior is a purification cavity, equipped with a multi-stage purification section and a bottom water storage tank. The circulating water transfer device is passed through a circulating water pump and The circulating water tank realizes the recycling of water.
Through horizontal design, maintenance operations are simplified, and the circulating water system effectively reduces water waste and improves purification efficiency.
Smart Images

Figure CN222489558U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of environmental protection equipment, in particular to a horizontal washing tower. Background Art
[0002] Garbage is solid waste generated in human daily life and production. Due to its large discharge volume, complex and diverse composition, and its pollution, resource and social nature, it needs to be harmless, resource-based, reduced and socialized. If it is not properly handled, it will pollute the environment, affect environmental hygiene, waste resources, destroy production and life safety, and destroy social harmony. A large amount of waste gas will be generated during the collection and treatment of garbage. These waste gases are accompanied by certain odors, which will seriously affect the surrounding environment and the health of workers, so a scrubber is needed to purify the gas. The scrubber is improved on the basis of the floating packing layer gas purifier. It is widely used in pre-treatment of industrial waste gas purification, dust removal, etc., and the purification effect is very good. Existing scrubbers are mostly set in a vertical direction, which is inconvenient for the maintenance and operation of the scrubber, and mainly rely on water washing, so the demand for water is large, which is easy to cause water waste. Utility Model Content
[0003] In order to overcome the above shortcomings, the purpose of the utility model is to provide a horizontal washing tower to solve the problems raised in the above background technology.
[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is a horizontal washing tower, including a tower body and a circulating water delivery device, wherein the tower body extends along a first direction and has a purification cavity inside. One end of the tower body along the first direction is an air inlet, and the other end is an air outlet.
[0005] The purification cavity includes a multi-stage purification interval and a bottom water storage tank. The multi-stage purification interval is used to convert exhaust gas into exhaustable gas. The bottom water storage tank extends along the first direction and is arranged at the bottom of the purification cavity to absorb liquid falling from the multi-stage purification interval.
[0006] The circulating water delivery device includes a circulating water pump and a circulating water tank. The circulating water tank is arranged on one side of the tower body along the second direction, and the circulating water pump is arranged above the circulating water tank along the third direction. The first direction, the second direction and the third direction are perpendicular to each other.
[0007] The circulating water pump is connected to the multi-stage purification zone through a pipeline, and is used to transport the absorption liquid in the circulating water tank to the multi-stage purification zone.
[0008] The circulating water tank includes a water supply pipeline, a circulation pipeline and a float liquid level valve. The water supply pipeline is used to connect with an external water inlet device. The circulation pipeline is connected with a water purification device and communicated with the bottom water storage tank, and is used to purify the liquid in the bottom water storage tank and then recycle it. The float liquid level valve is used to control the water level in the circulating water tank. When the water level is lower than the set value, water is injected into the circulating water tank through the water supply pipeline.
[0009] The utility model provides a horizontal washing tower, comprising a tower body and a circulating water delivery device, wherein the purification cavity comprises a multi-stage purification zone and a bottom water storage tank, wherein the multi-stage purification zone is used to convert the exhaust gas into exhaustable gas, and the bottom water storage tank is used to absorb the liquid falling from the multi-stage purification zone. The circulating water delivery device comprises a circulating water pump and a circulating water tank,
[0010] The circulating water pump is connected to the multi-stage purification zone through the pipeline, and is used to transport the absorption liquid in the circulating water tank to the multi-stage purification zone. The circulating pipeline is connected to the water purification device and is connected to the bottom water storage tank, and is used to purify the liquid in the bottom water storage tank and recycle it. The float level valve is used to control the water level in the circulating water tank. When the water level is lower than the set value, water is injected into the circulating water tank through the water supply pipeline. The float level valve is a switch that changes with the high and low liquid level. It is used to detect whether the liquid level is within the set range. When the water level is lower than the set value, water is injected into the circulating water tank through the water supply pipeline. When the water level exceeds the set value, an alarm will be triggered to remind you.
[0011] In some embodiments, the first direction of the multi-stage purification zone includes a spray section, a filling section, a water removal section and a demisting section in sequence, the spray section is arranged on the air inlet side, and the demisting section is arranged on the air outlet side.
[0012] The spray section includes a plurality of high-pressure nozzles, which are connected to the circulating water pump pipeline and are used to spray out absorption liquid to react with the waste gas to form low-concentration waste gas.
[0013] The packing section includes two packing layers and a plurality of liquid spray outlets, each of the packing layers extends along the second direction, and the plurality of liquid spray outlets are arranged above the packing layers and are connected to the circulating water pump pipeline for spraying out absorption liquid and covering the packing layers to generate a neutralization reaction with the low-concentration exhaust gas to form exhaustable gas.
[0014] The dewatering section includes a dewatering layer for absorbing part of the water vapor in the exhaustible body.
[0015] The demisting section includes a demisting device for absorbing the residual acid or alkali mist in the exhaustable body.
[0016] By adopting the above technical scheme, the waste gas to be treated in the production process is pressed into the air inlet section of the purification tower by the centrifugal fan supporting the spray tower, and then it will react with the absorption liquid from top to bottom in the spray section from the air inlet to the air outlet to neutralize the waste gas concentration, and then continue to enter the packing section in the direction of the air outlet. The waste gas rolls in the packing and then reacts with the absorption liquid to neutralize the waste gas concentration further. After that, it enters the dewatering section and the demisting section in turn to remove the droplets, and the purified gas is discharged into the atmosphere.
[0017] In some embodiments, the horizontal washing tower further comprises a plurality of partition plates, which are respectively arranged on both sides of the packing section along the first direction, on both sides of the water removal section along the first direction, and on both sides of the mist removal section along the first direction.
[0018] By adopting the above technical solution, the spray section, the filling section, the water removal section and the demisting section are separated from each other by setting a partition plate, so as to avoid affecting the normal operation of the entire multi-stage purification area.
[0019] In some embodiments, the circulating water tank further includes an anti-overflow outlet and an overflow discharge pipe.
[0020] By adopting the above technical solution, overflow of the absorption liquid in the circulating water tank is prevented by arranging an anti-overflow outlet and an overflow discharge pipe.
[0021] In some embodiments, the horizontal washing tower further comprises an alkali dosing pipeline and an acid dosing pipeline, and the alkali dosing pipeline and the acid dosing pipeline are arranged on one side of the tower body along the second direction. The alkali dosing pipeline is provided with an electromagnetic valve and is connected to the circulating water tank pipeline. The acid dosing pipeline is provided with a manual valve and is connected to the circulating water tank pipeline.
[0022] With the above technical solution, the absorption liquid circulated in the horizontal washing tower is generally clean water. Special agents such as sodium hydroxide and dilute sulfuric acid can also be added through the circulation tank according to environmental assessment requirements, and corresponding control is carried out through electromagnetic valves and manual valves.
[0023] In some embodiments, the horizontal washing tower further includes a plurality of observation windows, each of which is made of a transparent acrylic plate and is disposed on one side of the tower body along the second direction.
[0024] By adopting the above technical solution, multiple observation windows are set up to facilitate real-time observation of the working status. During regular maintenance or overhaul, the observation window can be opened to conduct relevant operations in the inspection tower, which is convenient and quick.
[0025] In some embodiments, the filler layer is integrally formed of a PP board material.
[0026] By adopting the above technical solution, the filler layer is made of PP board material in one piece, and has the characteristics of compact structure, corrosion resistance, high temperature resistance and smooth appearance.
[0027] In some embodiments, the circulating water pump is an anti-corrosion pump.
[0028] With the above technical solution, the pump is the core of the horizontal scrubber. Therefore, it must be reasonably selected and of high quality to ensure the efficiency of exhaust gas treatment in the tower. An anti-corrosion pump is selected and installed on the circulating water tank. The water pump draws the absorption liquid from the water tank and sends it to the spray layer in the tower along the spray pipe. Finally, the absorption liquid flows into the bottom water storage tank, and after filtration, it returns to the water tank to form a cycle.
[0029] In some embodiments, the water-removing layer is made of polypropylene.
[0030] Using the above technical solution, the water removal layer uses Nu Parker filler made of polypropylene, which is an ellipsoidal geometric structure rolled with needle-column puncture points, and can well capture small droplets in the exhaust gas.
[0031] In some embodiments, the demister is one or more of a plate demister, a hollow ball demister, and a screen demister.
[0032] With the above technical solution, the demister is used to separate the liquid droplets entrained by the gas in the tower to ensure mass transfer efficiency, reduce the loss of valuable materials and improve the operation of the compressor after the tower, and can effectively remove droplets of 3-5um. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 It is a front view of an embodiment of a horizontal washing tower of the utility model;
[0034] Figure 2 It is a top view of an embodiment of a horizontal washing tower of the utility model;
[0035] Figure 3 It is a cross-sectional view of an embodiment of a horizontal washing tower of the utility model;
[0036] In the figure:
[0037] 1-Horizontal scrubber;
[0038] 2-tower body; 20-air inlet; 21-air outlet;
[0039] 30-spraying section; 31-filling section; 32-dewatering section; 33-demisting section; 34-bottom water storage tank; 35-partition plate; 36-high-pressure nozzle; 37-filling layer; 38-liquid spray port;
[0040] 4-circulating water delivery device; 40-circulating water pump; 41-circulating water tank; 42-water supply pipeline; 43-circulating pipeline; 44-float liquid level valve; 45-overflow discharge pipe;
[0041] 5- alkali dosing pipeline; 6- acid dosing pipeline; 7- observation window; 8- pressure sensor; 9- temperature sensor. DETAILED DESCRIPTION
[0042] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.
[0043] refer to Figure 1~Figure 3 , Figure 1 A front view of a horizontal washing tower 1 provided in an embodiment of the utility model is shown; Figure 2 A top view of a horizontal washing tower 1 provided in an embodiment of the utility model is shown; Figure 3 A cross-sectional view of a horizontal washing tower 1 provided by the utility model is shown.
[0044] like Figure 1~Figure 3 As shown, the figure shows a horizontal washing tower 1 provided by the utility model, including a tower body 2 and a circulating water delivery device 4, wherein the tower body 2 extends along a first direction and has a purification cavity inside. One end of the tower body 2 along the first direction is an air inlet 20, and the other end is an air outlet 21.
[0045] The purification cavity includes a multi-stage purification interval and a bottom water storage tank 34. The multi-stage purification interval is used to convert exhaust gas into exhaustable gas. The bottom water storage tank 34 extends along the first direction and is arranged at the bottom of the purification cavity to absorb liquid falling from the multi-stage purification interval.
[0046] The circulating water delivery device 4 includes a circulating water pump 40 and a circulating water tank 41. The circulating water tank 41 is arranged on one side of the tower body 2 along the second direction, and the circulating water pump 40 is arranged above the circulating water tank 41 along the third direction. The first direction, the second direction and the third direction are perpendicular to each other.
[0047] The circulating water pump 40 is connected to the multi-stage purification zone through a pipeline, and is used to transport the absorption liquid in the circulating water tank 41 to the multi-stage purification zone.
[0048] The circulating water tank 41 includes a water supply pipeline 42, a circulation pipeline 43 and a float liquid level valve 44. The water supply pipeline 42 is used to connect to an external water inlet device. The circulation pipeline 43 is connected to a water purification device and communicates with the bottom water storage tank 34, and is used to purify the liquid in the bottom water storage tank 34 for recycling. The float liquid level valve 44 is used to control the water level in the circulating water tank 41. When the water level is lower than the set value, water is injected into the circulating water tank 41 through the water supply pipeline 42.
[0049] The horizontal washing tower 1 provided in the present application comprises a tower body 2 and a circulating water delivery device 4. The purification cavity comprises a multi-stage purification zone and a bottom water storage tank 34. The multi-stage purification zone is used to convert the exhaust gas into exhaust gas. The bottom water storage tank 34 is used to absorb the liquid falling from the multi-stage purification zone. The circulating water delivery device 4 comprises a circulating water pump 40 and a circulating water tank 41.
[0050] The circulating water pump 40 is connected to the multi-stage purification interval through a pipeline, and is used to transport the absorption liquid in the circulating water tank 41 to the multi-stage purification interval. The circulating pipeline 43 is connected to the water purification device and is connected to the bottom water storage tank 34, and is used to purify the liquid in the bottom water storage tank 34 and recycle it for water saving. The float liquid level valve 44 is used for the water level in the circulating water tank 41. When the water level is lower than the set value, water is injected into the circulating water tank 41 through the water supply pipeline 42. The float liquid level valve 44 is a switch that changes with the high and low liquid level. It is used to detect whether the liquid level is within the set range. When the water level is lower than the set value, water is injected into the circulating water tank 41 through the water supply pipeline 42. When the water level exceeds the set value, an alarm will be triggered to remind. In addition, a pressure sensor 8 and a temperature sensor 9 are also provided to monitor the working status of the horizontal washing tower 1 in real time.
[0051] In some embodiments, reference Figure 1~Figure 3 The multi-stage purification zone includes a spray section 30, a packing section 31, a water removal section 32 and a demisting section 33 in the first direction. The spray section 30 is arranged on the air inlet 20 side, and the demisting section 33 is arranged on the air outlet 21 side.
[0052] The spray section 30 includes a plurality of high-pressure nozzles 36, which are connected to a circulating water pump 40 through a pipeline and are used to spray out absorption liquid to react with the exhaust gas to form low-concentration exhaust gas.
[0053] The packing section 31 includes two packing layers 37 and a plurality of liquid spray ports 38. Each packing layer 37 extends along the second direction. The plurality of liquid spray ports 38 are arranged above the packing layers 37 and are connected to the pipeline of the circulating water pump 40 for spraying out the absorption liquid and covering the packing layers 37 to react neutrally with the low-concentration exhaust gas to form exhaustable gas.
[0054] The dewatering section 32 includes a dewatering layer for absorbing a portion of the water vapor in the exhaust gas.
[0055] The demisting section 33 includes a demisting device for absorbing the residual acid or alkali mist in the exhaust gas body.
[0056] For example, the waste gas to be treated in the production process is pressed into the air inlet section of the purification tower by the centrifugal fan of the spray tower, and then it will react with the absorption liquid from top to bottom in the spray section 30 from the air inlet 20 to the air outlet 21 to neutralize the waste gas concentration, and then continue to enter the packing section 31 in the direction of the air outlet 21. The waste gas rolls in the packing and then reacts with the absorption liquid to neutralize the waste gas concentration. After that, it enters the dewatering section 32 and the demisting section 33 in turn to remove the droplets, and the purified gas is discharged into the atmosphere.
[0057] In some embodiments, reference Figure 1~Figure 3 The horizontal washing tower 1 further comprises a plurality of partition plates 35. The plurality of partition plates are respectively arranged on both sides of the packing section 31 along the first direction, on both sides of the dewatering section 32 along the first direction, and on both sides of the demisting section 33 along the first direction.
[0058] Exemplarily, the spray section 30, the filling section 31, the water removal section 32 and the demisting section 33 are separated from each other by providing a partition plate 35 to avoid affecting the normal operation of the entire multi-stage purification interval.
[0059] In some embodiments, reference Figure 1~Figure 3 The circulating water tank 41 also includes an anti-overflow outlet and an overflow discharge pipe 45.
[0060] Exemplarily, overflow of the absorption liquid in the circulating water tank 41 is prevented by providing an anti-overflow port and an overflow discharge pipe 45 .
[0061] In some embodiments, reference Figure 1~Figure 3 The horizontal washing tower 1 further comprises an alkali dosing pipeline 5 and an acid dosing pipeline 6, which are arranged on one side of the tower body 2 along the second direction. The alkali dosing pipeline 5 is provided with an electromagnetic valve and is connected to the pipeline of the circulating water tank 41. The acid dosing pipeline 6 is provided with a manual valve and is connected to the pipeline of the circulating water tank 41.
[0062] Exemplarily, the absorption liquid circulating in the horizontal washing tower 1 is generally clean water, and special agents such as sodium hydroxide and dilute sulfuric acid can also be added through the circulation tank according to environmental assessment requirements, and corresponding control is performed through electromagnetic valves and manual valves.
[0063] In some embodiments, reference Figure 1~Figure 3 The horizontal washing tower 1 further includes a plurality of observation windows 7. Each of the plurality of observation windows is made of a transparent acrylic plate and is arranged on one side of the tower body 2 along the second direction.
[0064] Exemplarily, by providing a plurality of observation windows 7, it is convenient to observe the working conditions in real time. During regular maintenance or overhaul, the observation windows 7 can be opened to inspect the tower for related operations, which is convenient and quick.
[0065] In some embodiments, the filler layer 37 is made of PP board material and is integrally formed.
[0066] Exemplarily, the filler layer 37 is integrally formed of a PP plate material and has the characteristics of compact structure, corrosion resistance, high temperature resistance, and smooth appearance.
[0067] In some embodiments, the circulating water pump 40 is an anti-corrosion pump.
[0068] Exemplarily, the pump is the core of the horizontal scrubber 1. Therefore, it must have reasonable selection and high quality to ensure the efficiency of exhaust gas treatment in the tower. An anti-corrosion pump is selected and installed on the circulating water tank 41. The water pump draws the absorption liquid from the water tank and sends it to the spray layer in the tower along the spray pipe. Finally, the absorption liquid flows into the bottom water storage tank 34, and after filtration, it returns to the water tank to form a cycle.
[0069] In some embodiments, the water-removing layer is made of polypropylene.
[0070] For example, in this embodiment, the water removal layer uses Nu Parker filler made of polypropylene, which is an ellipsoidal geometric structure with needle-column puncture points, and can well capture small droplets in the exhaust gas. In addition, Nu Parker filler has a high specific surface area, which can provide more contact area, thereby enhancing mass transfer efficiency. Due to its special design, Nu Parker filler can provide good fluidity, so that the liquid can be evenly distributed between the filler layers 37, reducing the risk of flooding. In addition, Nu Parker filler is usually made of corrosion-resistant polypropylene material and can operate stably for a long time in corrosive environments such as acids and alkalis.
[0071] In some embodiments, the demister is one or more of a plate demister, a hollow ball demister, and a screen demister.
[0072] Exemplarily, the demister is used to separate the droplets entrained by the gas in the tower to ensure mass transfer efficiency, reduce the loss of valuable materials and improve the operation of the compressor after the tower, and can effectively remove droplets of 3-5 um.
[0073] The above implementation modes are only for illustrating the technical concept and features of the utility model, and their purpose is to allow people familiar with this technology to understand the content of the utility model and implement it. It cannot be used to limit the protection scope of the utility model. Any equivalent changes or modifications made according to the spirit of the utility model should be included in the protection scope of the utility model.
Claims
1. A horizontal washing tower, characterized in that: include: A tower body, the tower body extending along a first direction, the interior of which is a purification cavity; one end of the tower body along the first direction is an air inlet, and the other end is an air outlet; The purification cavity comprises a multi-stage purification interval and a bottom water storage tank, wherein the multi-stage purification interval is used to convert exhaust gas into exhaustable gas, and the bottom water storage tank extends along the first direction and is arranged at the bottom of the purification cavity, and is used to absorb liquid falling from the multi-stage purification interval; A circulating water delivery device, the circulating water delivery device comprising a circulating water pump and a circulating water tank, the circulating water tank being arranged on one side of the tower body along the second direction, the circulating water pump being arranged above the circulating water tank along the third direction, the first direction, the second direction and the third direction being perpendicular to each other; The circulating water pump is connected to the multi-stage purification zone through a pipeline, and is used to transport the absorption liquid in the circulating water tank to the multi-stage purification zone; The circulating water tank comprises a water supply pipeline, a circulating pipeline and a float liquid level valve; the water supply pipeline is used to be connected to an external water inlet device; the circulating pipeline is connected to a water purification device and communicated with the bottom water storage tank, and is used to purify the liquid in the bottom water storage tank and then recycle it; the float liquid level valve is used for the water level in the circulating water tank, and when the water level is lower than the set value, water is injected into the circulating water tank through the water supply pipeline.
2. The horizontal washing tower according to claim 1, characterized in that: The first direction of the multi-stage purification zone includes a spray section, a filling section, a water removal section and a demisting section in sequence, the spray section is arranged on the air inlet side, and the demisting section is arranged on the air outlet side; The spray section includes a plurality of high-pressure nozzles, which are connected to the circulating water pump pipeline and are used to spray out the absorption liquid to react with the exhaust gas to form low-concentration exhaust gas; The packing section includes two packing layers and a plurality of liquid spraying ports, each of the packing layers extends along the second direction, and the plurality of liquid spraying ports are arranged above the packing layers and communicated with the circulating water pump pipeline to spray out the absorption liquid and cover the packing layers to react with the low-concentration exhaust gas to form exhaustable gas; The dewatering section includes a dewatering layer for absorbing part of the water vapor in the exhaustible body; The demisting section includes a demisting device for absorbing the residual acid or alkali mist in the exhaustable body.
3. The horizontal washing tower according to claim 2, characterized in that: It also includes a plurality of partition plates; the plurality of partition plates are respectively arranged on both sides of the filling section along the first direction, on both sides of the water removal section along the first direction, and on both sides of the demisting section along the first direction.
4. The horizontal washing tower according to claim 1, characterized in that: The circulating water tank also includes an anti-overflow outlet and an overflow discharge pipe.
5. The horizontal washing tower according to claim 1, characterized in that: It also includes an alkali dosing pipeline and an acid dosing pipeline, which are arranged on one side of the tower body along the second direction; the alkali dosing pipeline is provided with an electromagnetic valve and is connected to the circulating water tank pipeline; the acid dosing pipeline is provided with a manual valve and is connected to the circulating water tank pipeline.
6. The horizontal washing tower according to claim 1, characterized in that: It also includes a plurality of observation windows; each of the plurality of observation windows is made of a transparent acrylic plate material and is arranged on one side of the tower body along the second direction.
7. The horizontal washing tower according to claim 2, characterized in that: The filler layer is made of PP board material and is integrally formed.
8. The horizontal washing tower according to claim 1, characterized in that: The circulating water pump is an anti-corrosion pump.
9. The horizontal washing tower according to claim 2, characterized in that: The water removal layer is made of polypropylene.
10. The horizontal washing tower according to claim 2, characterized in that: The demister is one or more of a plate demister, a hollow ball demister, and a screen demister.