Lower auxiliary machine section waste gas treatment equipment

By combining a spray purification tower, a disinfection device, and an adsorption device, the problem of activated carbon blockage caused by oily and sticky particulate matter in the exhaust gas from the auxiliary equipment section of the internal mixer was solved, achieving efficient cooling and purification of the exhaust gas and ensuring compliance with emission standards.

CN222489576UActive Publication Date: 2025-02-18SUZHOU RIZHEN ENVIRONMENT PROTECTION EQUIP CO LTD
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Patent Information

Application Number
CN202421268961.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-02-18
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

Existing waste gas treatment equipment is prone to clogging of the activated carbon adsorption layer due to oily and sticky particulate matter when treating waste gas generated in the auxiliary section of the internal mixer. At the same time, the heat in the waste gas is difficult to reduce effectively, affecting the emission performance.

Method used

The system employs a combination of spray purification tower, disinfection device, and adsorption device. Through multi-stage treatment including water atomization filtration in the spray purification tower, ultraviolet sterilization and disinfection, and activated carbon adsorption layer, the exhaust gas is pre-oxidized, cooled, sterilized, and deodorized.

Benefits of technology

It effectively removes oily and sticky particulate matter from waste gas, reduces VOC concentration and temperature, ensures that waste gas meets emission standards, avoids clogging of the activated carbon adsorption layer, and achieves efficient waste gas treatment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222489576U_ABST
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Abstract

The utility model discloses lower auxiliary machine section waste gas treatment equipment which comprises a base, a spraying purification tower is installed on the left portion of the upper end of the base, an air inlet is formed in the lower portion of the left end of the spraying purification tower, a sewage draining exit is formed in the lower portion of the front end of the spraying purification tower, and an exhaust fan is installed at the upper end of the spraying purification tower. A spraying purification device is mounted at the right end of the spraying purification tower, a disinfection device is mounted in the middle of the upper end of the base, and an adsorption device is mounted at the right part of the upper end of the base. According to the waste gas treatment equipment for the lower auxiliary machine section, water in the water storage tank is pumped through the water pump and conveyed into the spray head on the connecting ring through the connecting pipe, the spray head atomizes the water and sprays the water onto waste gas, and the waste gas is preliminarily filtered through the filler layer, so that trace oil and smoke in the waste gas are subjected to pre-oxidation treatment; and the waste gas content and the VOC concentration in the waste gas are reduced, and the waste gas can be effectively cooled in a spraying mode.
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Description

Technical Field

[0001] The utility model relates to the technical field of waste gas treatment, in particular to waste gas treatment equipment in a lower auxiliary machine section. Background Art

[0002] Closed rubber mixer is also called internal mixer, which is mainly used for rubber plasticizing and mixing. Internal mixer is a machine with a pair of relatively rotating rotors of specific shapes, which plasticizes and mixes polymer materials intermittently under a closed state with adjustable temperature and pressure. The auxiliary machine under the internal mixer is designed to better play the role of the internal mixer and assist in the processing and handling of materials.

[0003] When the lower auxiliary machine section is in operation, it will generate a certain amount of waste gas. Since the waste gas composition of the lower auxiliary machine section is relatively complex and the concentration is not high, the existing waste gas treatment methods mostly use a dry filter device plus activated carbon adsorption treatment process. However, the waste gas contains oily and sticky particles, which makes the filter device easy to clog, and the heat carried in the waste gas is difficult to effectively reduce, affecting the emission of waste gas. In summary, the existing waste gas treatment equipment still has the following problems:

[0004] The oily and sticky particles in the exhaust gas not only easily lead to the blockage of the activated carbon adsorption layer, but also the heat in the exhaust gas is not well handled. Utility Model Content

[0005] The main purpose of the utility model is to provide a waste gas treatment device for the lower auxiliary machine section, which can effectively solve the problems in the background technology.

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0007] The waste gas treatment equipment of the lower auxiliary machine section includes a base, a spray purification tower is installed on the left upper end of the base, an air inlet is installed on the lower left end of the spray purification tower, a sewage outlet is installed on the lower front end of the spray purification tower, an exhaust fan is installed on the upper end of the spray purification tower, a spray purification device is installed on the right end of the spray purification tower, a disinfection device is installed on the middle part of the upper end of the base, and an adsorption device is installed on the right upper end of the base.

[0008] Preferably, the spray purification device includes a water tank, a water pump is installed at the left end of the water tank, a connecting pipe is installed at the upper end of the water pump, two connecting rings are installed at the left end of the connecting pipe, and several nozzles are installed in the two connecting rings. A dehydration layer and two packing layers are installed in the spray purification tower, and the dehydration layer is located at the upper part of the packing layer. The two connecting rings are fixedly installed in the spray purification tower and are respectively located at the lower part of the two packing layers. The water in the water tank is extracted by the water pump and transported to the nozzle on the connecting ring by the connecting pipe. The nozzle sprays the water atomization onto the exhaust gas, and performs preliminary filtration through the packing layer, thereby pre-oxidizing the trace oil and smoke in the exhaust gas, reducing the exhaust gas content and VOC concentration in the exhaust gas, and the spraying method can also effectively cool the exhaust gas.

[0009] Preferably, the disinfection device comprises a treatment kettle, a connector is installed at the right end of the treatment kettle, mounting plates are installed on the upper inner wall and the lower inner wall of the treatment kettle, a plurality of ultraviolet lamps are installed on one end corresponding to the two mounting plates, and the treatment kettle is installed at the middle of the upper end of the base. The filtered waste gas is transported to the treatment kettle by an exhaust fan, and the waste gas is irradiated by the ultraviolet lamp in the treatment kettle, thereby sterilizing and disinfecting the waste gas.

[0010] Preferably, the adsorption device includes an adsorption box, a discharge port is installed in the middle of the right end of the adsorption box, two activated carbon adsorption layers are installed in the adsorption box, and the adsorption box is installed at the upper right part of the base. The activated carbon adsorption layer can not only adsorb other particulate impurities in the exhaust gas, but also deodorize and purify the exhaust gas, so that the exhaust gas meets the emission standards and is discharged.

[0011] Preferably, a plurality of the nozzles are distributed on the inner wall of the connecting ring in a circular array.

[0012] Preferably, the right end of the connector is inserted and fixedly installed in the adsorption box.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. First, the exhaust gas is introduced into the spray purification tower through the air inlet. At this time, the water in the water tank is extracted by the water pump on the spray purification device and transported to the nozzle on the connecting ring through the connecting pipe. The nozzle sprays the water atomization onto the exhaust gas and performs preliminary filtration through the packing layer, thereby pre-oxidizing the trace oil and smoke in the exhaust gas, reducing the exhaust gas content and VOC concentration in the exhaust gas, and also removing a small amount of particulate matter in the exhaust gas, that is, some substances in the exhaust gas that are easily soluble in water enter the water and are discharged through the sewage outlet. In addition, the spraying method can also effectively cool the exhaust gas to avoid affecting the activated carbon adsorption layer during subsequent exhaust gas filtration.

[0015] 2. After the waste gas is sprayed and purified, the filtered waste gas is transported to the treatment kettle on the disinfection device through the exhaust fan. At this time, the waste gas is irradiated by the ultraviolet lamp in the treatment kettle to sterilize and disinfect the waste gas. Then, the waste gas enters the adsorption box on the adsorption device through the connector. The activated carbon adsorption layer can not only adsorb other particulate impurities in the waste gas, but also deodorize and purify the waste gas, so that the waste gas meets the emission standards and is discharged. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of the waste gas treatment equipment of the lower auxiliary machine section of the utility model;

[0017] Figure 2 This is a schematic diagram of the overall structure of the spray purification device of the waste gas treatment equipment of the lower auxiliary machine section of the utility model;

[0018] Figure 3 This is a schematic diagram of the overall structure of the disinfection device of the waste gas treatment equipment of the lower auxiliary machine section of the utility model;

[0019] Figure 4 This is a schematic diagram of the overall structure of the adsorption device of the waste gas treatment equipment in the lower auxiliary machine section of the utility model.

[0020] In the figure: 1. base; 2. spray purification device; 3. disinfection device; 4. adsorption device; 5. spray purification tower; 6. exhaust fan; 7. air inlet; 8. sewage outlet; 20. water storage tank; 21. water pump; 22. connecting pipe; 23. connecting ring; 24. nozzle; 25. packing layer; 26. dehydration layer; 30. treatment kettle; 31. connecting head; 32. mounting plate; 33. ultraviolet lamp; 40. adsorption box; 41. discharge port; 42. activated carbon adsorption layer. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] like Figure 1-4 As shown, the waste gas treatment equipment of the lower auxiliary machine section includes a base 1, a spray purification tower 5 is installed on the left upper end of the base 1, an air inlet 7 is installed on the lower left end of the spray purification tower 5, a sewage outlet 8 is installed on the lower front end of the spray purification tower 5, an exhaust fan 6 is installed on the upper end of the spray purification tower 5, a spray purification device 2 is installed on the right end of the spray purification tower 5, a disinfection device 3 is installed on the middle part of the upper end of the base 1, and an adsorption device 4 is installed on the right part of the upper end of the base 1.

[0025] The spray purification device 2 includes a water tank 20, a water pump 21 is installed at the left end of the water tank 20, a connecting pipe 22 is installed at the upper end of the water pump 21, two connecting rings 23 are installed at the left end of the connecting pipe 22, and a number of nozzles 24 are installed in the two connecting rings 23. A dehydration layer 26 and two packing layers 25 are installed in the spray purification tower 5, the dehydration layer 26 is located at the upper part of the packing layer 25, the two connecting rings 23 are fixedly installed in the spray purification tower 5 and are respectively located at the lower part of the two packing layers 25, and the water tank 20 is installed at the upper end of the base 1; a number of nozzles 24 are distributed on the inner wall of the connecting ring 23 in a circular array. The water in the water tank 20 is extracted by the water pump 21 and transported to the nozzle 24 on the connecting ring 23 through the connecting pipe 22. The nozzle 24 sprays the water atomized onto the exhaust gas and performs preliminary filtration through the packing layer 25, thereby pre-oxidizing the trace oil and smoke in the exhaust gas, reducing the exhaust gas content and VOC concentration in the exhaust gas, and the spraying method can also effectively cool the exhaust gas.

[0026] The disinfection device 3 includes a treatment kettle 30, a connector 31 is installed at the right end of the treatment kettle 30, mounting plates 32 are installed on the upper inner wall and the lower inner wall of the treatment kettle 30, and a plurality of ultraviolet lamps 33 are installed on the corresponding ends of the two mounting plates 32. The treatment kettle 30 is installed in the middle of the upper end of the base 1. The filtered waste gas is transported to the treatment kettle 30 by the exhaust fan 6, and the waste gas is irradiated by the ultraviolet lamps 33 in the treatment kettle 30, so as to sterilize and disinfect the waste gas.

[0027] The adsorption device 4 includes an adsorption box 40, a discharge port 41 is installed in the middle of the right end of the adsorption box 40, two activated carbon adsorption layers 42 are installed in the adsorption box 40, and the adsorption box 40 is installed at the upper right part of the base 1; the right end of the connector 31 is inserted and fixedly installed in the adsorption box 40. The activated carbon adsorption layer 42 can not only adsorb other particulate impurities in the exhaust gas, but also deodorize and purify the exhaust gas, so that the exhaust gas meets the emission standards and is discharged.

[0028] It should be noted that the utility model is a waste gas treatment device for the lower auxiliary machine section. First, the waste gas is introduced into the spray purification tower 5 through the air inlet 7. At this time, the water in the water storage tank 20 is extracted by the water pump 21 on the spray purification device 2 and transported to the nozzle 24 on the connecting ring 23 through the connecting pipe 22. The nozzle 24 sprays the water atomization onto the waste gas, and performs preliminary filtration through the packing layer 25, thereby pre-oxidizing the trace oil and smoke in the waste gas, reducing the waste gas content and VOC concentration in the waste gas, and also removing a small amount of particulate matter in the waste gas, that is, some substances in the waste gas that are easily soluble in water enter the water and are discharged along the sewage outlet 8. In addition, the spraying method can also effectively cool the exhaust gas to prevent the subsequent exhaust gas filtration from affecting the activated carbon adsorption layer 42. The filtered exhaust gas is then transported to the treatment kettle 30 on the disinfection device 3 through the exhaust fan 6. At this time, the exhaust gas is irradiated by the ultraviolet lamp 33 in the treatment kettle 30, thereby sterilizing and disinfecting the exhaust gas. Then, the exhaust gas enters the adsorption box 40 on the adsorption device 4 through the connector 31. The activated carbon adsorption layer 42 can not only adsorb other particulate impurities in the exhaust gas, but also deodorize and purify the exhaust gas, so that the exhaust gas meets the emission standards and is discharged.

[0029] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. The exhaust gas treatment equipment of the lower auxiliary machine section comprises a base (1), characterized in that: A spray purification tower (5) is installed at the left upper part of the base (1), an air inlet (7) is installed at the lower left end of the spray purification tower (5), a sewage outlet (8) is installed at the lower front end of the spray purification tower (5), an exhaust fan (6) is installed at the upper end of the spray purification tower (5), a spray purification device (2) is installed at the right end of the spray purification tower (5), a disinfection device (3) is installed at the middle of the upper end of the base (1), and an adsorption device (4) is installed at the right upper end of the base (1).

2. The exhaust gas treatment equipment for the lower auxiliary machine section according to claim 1 is characterized in that: The spray purification device (2) comprises a water storage tank (20), a water pump (21) is installed at the left end of the water storage tank (20), a connecting pipe (22) is installed at the upper end of the water pump (21), two connecting rings (23) are installed at the left end of the connecting pipe (22), a plurality of spray heads (24) are installed in the two connecting rings (23), a dehydration layer (26) and two packing layers (25) are installed in the spray purification tower (5), the dehydration layer (26) is located at the upper part of the packing layer (25), the two connecting rings (23) are fixedly installed in the spray purification tower (5) and are respectively located at the lower part of the two packing layers (25), and the water storage tank (20) is installed at the upper end of the base (1).

3. The exhaust gas treatment equipment for the lower auxiliary machine section according to claim 1 is characterized in that: The disinfection device (3) comprises a treatment kettle (30), a connector (31) is installed at the right end of the treatment kettle (30), mounting plates (32) are installed on the upper inner wall and the lower inner wall of the treatment kettle (30), and a plurality of ultraviolet lamp tubes (33) are installed on the corresponding ends of the two mounting plates (32), and the treatment kettle (30) is installed in the middle of the upper end of the base (1).

4. The exhaust gas treatment equipment for the lower auxiliary machine section according to claim 3 is characterized in that: The adsorption device (4) comprises an adsorption box (40), a discharge port (41) is installed in the middle of the right end of the adsorption box (40), two activated carbon adsorption layers (42) are installed in the adsorption box (40), and the adsorption box (40) is installed on the upper right part of the base (1).

5. The exhaust gas treatment equipment for the lower auxiliary machine section according to claim 2 is characterized in that: A plurality of the nozzles (24) are distributed in a ring array on the inner wall of the connecting ring (23).

6. The exhaust gas treatment equipment for the lower auxiliary machine section according to claim 4 is characterized in that: The right end of the connector (31) is inserted and fixedly installed in the adsorption box (40).