Multi-stage ore sand mixer

By designing a multi-stage ore sand mixer, using multi-stage mixing technology of first-stage splitter, second-stage reverse rotating tooth plate and third-stage spiral blade, the problems of uneven ore sand mixing and low efficiency in existing equipment are solved. It realizes efficient and uniform ore sand mixing, meeting customers' needs for high-quality ore products.

CN222489828UActive Publication Date: 2025-02-18YANTAI PORT CO LTD
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Patent Information

Application Number
CN202421294281.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-02-18
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

When existing ore sand mixing equipment deals with ore sand from different varieties or different origins, there are problems of uneven mixing and low efficiency, which cannot meet customers' demand for high-quality mixed ore products.

Method used

Design a multi-stage ore sand mixer, including a first-stage split plate, two sets of reverse rotation of the second-stage bulk mixing mechanism and a set of three-stage bulk mixing mechanism, through diversion, cutting, crushing and three-dimensional mixing. Multi-stage mixing technology to achieve efficient and uniform mixing of ore sand.

Benefits of technology

The three-level mixing of ore sand is achieved, the mixing efficiency and quality are improved, the high-quality output of mixed ore products is ensured, and the needs of customers are met.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a multi-stage ore sand mixer. A first-stage splitter plate (2), a second-stage bulk material mixing mechanism (3) and a third-stage bulk material mixing mechanism (4) are sequentially arranged in a box body (1) from top to bottom; the first-stage splitter plate consists of a plurality of fan-shaped guide plates; the second-stage bulk material mixing mechanism comprises a second-stage gear motor, a second-stage driving roll shaft and a toothed plate; the second-stage gear motor is arranged on the outer side of the box body, an output shaft of the second-stage gear motor is connected with a second-stage driving roll shaft extending into the box body, a plurality of toothed plates are uniformly arranged on a shaft body of the second-stage driving roll shaft, and each toothed plate is in a T-shaped parabola shape; the third-stage bulk material mixing mechanism comprises a third-stage gear motor, a third-stage driving roll shaft and a spiral blade; the third-stage gear motor is arranged on the outer side of the box body, an output shaft of the third-stage gear motor is connected with a third-stage driving roller shaft extending into the box body, and a spiral blade is arranged on a shaft body of the third-stage driving roller shaft. According to the ore sand mixing device, the ore sand mixing effect is improved, ore sand mixing is completed in the conveying process, and the mixing efficiency is also improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of port equipment, and particularly relates to a multi-stage ore sand mixer. Background Art

[0002] As a bulk raw material, my country imports a huge amount of loose ore every year. It is the mainstay of loading and unloading business in major ports. It mainly comes from countries and regions rich in mineral resources such as Brazil, Australia, and Africa. It is characterized by many varieties, and the content of various effective elements in each variety is different. Due to different origins, even the same variety of ore sand contains different effective elements. In view of the above situation, in order to improve their own production efficiency or smelt products of different qualities, users have put forward the requirement of mixing ore sands of different varieties or different origins of the same variety in proportion. Therefore, in recent years, ore sand mixing business has been derived in the port area, and the demand is increasing. At present, the mixing operation is carried out: first, the materials are covered layer by layer by stackers and reclaimers in the material yard. This process only has requirements on the specific gravity of various materials within a certain amount range, but not on the mixing effect; second, there are strict requirements on the mixing specific gravity and mixing effect. This type of mixed goods now mostly use conventional material mixing equipment, such as stirring, auger, spiral, drum, etc. Compared with other conventional goods, mineral sand has characteristics such as high specific gravity and poor fluidity, resulting in problems such as uneven mixing and low efficiency, which cannot meet customer needs.

[0003] Therefore, designing a mineral sand mixer with uniform and high efficiency to mix high-quality mixed mineral products and provide customers with high-quality services is a problem we need to solve. Summary of the invention

[0004] In view of the problems existing in the prior art, the purpose of the utility model is to provide a multi-stage ore sand mixer to further improve the ore sand mixing efficiency and quality and meet user needs.

[0005] The purpose of this utility model is achieved through the following technical solutions:

[0006] A multi-stage ore sand mixer comprises a box body with upper and lower openings, wherein a primary diverter plate, a secondary bulk material mixing mechanism and a tertiary bulk material mixing mechanism are sequentially arranged in the box body from top to bottom;

[0007] The primary flow divider is composed of a plurality of fan-shaped flow guide plates, each of which is evenly spaced and welded to the front and rear inner walls of the box;

[0008] The secondary bulk material mixing mechanism includes a secondary reduction motor, a secondary driving roller shaft and a tooth plate; the secondary reduction motor is arranged outside the box body, and its output shaft is connected to the secondary driving roller shaft extending into the box body, and a plurality of tooth plates are evenly arranged on the shaft body of the secondary driving roller shaft, and the tooth plates are T-shaped parabolic;

[0009] The three-stage bulk material mixing mechanism includes a three-stage reduction motor, a three-stage drive roller and spiral blades; the three-stage reduction motor is arranged outside the box body, and its output shaft is connected to the three-stage drive roller extending into the box body, and the three-stage drive roller is provided with spiral blades on the shaft body.

[0010] Furthermore, the box body is welded from steel plates, the upper part is in the shape of a rectangular parallelepiped, the lower part is in the shape of a four-sided table, the upper opening is the feed inlet, and the lower part is the discharge outlet.

[0011] Furthermore, in the mixer, two groups of secondary bulk material mixing mechanisms are arranged in parallel, and one group of tertiary bulk material mixing mechanisms is arranged, and the tertiary bulk material mixing mechanism is located below the middle position of the two groups of secondary bulk material mixing mechanisms.

[0012] Furthermore, the tooth plates in the two sets of secondary bulk material mixing mechanisms are cross-arranged and rotate in opposite directions.

[0013] Furthermore, the spiral blade includes two parts, a first spiral blade and a second spiral blade, and the spiral directions of the two parts are opposite.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] In the multi-stage ore sand mixer described in the utility model, three-stage mixing can be achieved: the first stage disperses the ore sand to both sides through the diverter plate, the second stage cuts and disperses the ore sand in the circumferential direction and the transverse direction through two sets of rotating T-shaped parabolic tooth plates, and at the same time, the block ore sand can also be crushed, and the third stage cross-mixes the ore sand in three dimensions through spiral blades, which has good turbulent mixing performance, further improves the ore sand mixing effect, and is completed during the transportation process, and the mixing efficiency is also improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0017] Figure 1 is a schematic diagram of the three-dimensional structure of the multi-stage ore sand mixer;

[0018] Figure 2 is a front view of the multi-stage ore mixer;

[0019] Figure 3 is a cross-sectional view of the multi-stage ore sand mixer;

[0020] Figure 4is a structural schematic diagram of the primary diverter plate;

[0021] Figure 5 It is a structural schematic diagram of the secondary driving roller and the tooth plate in the secondary bulk material mixing mechanism;

[0022] Figure 6 It is a schematic diagram of the structure of the three-stage driving roller and spiral blades in the three-stage bulk material mixing mechanism. DETAILED DESCRIPTION

[0023] Example 1

[0024] like Figures 1 to 3 As shown, this embodiment provides a multi-stage ore sand mixer, including a box body 1 with upper and lower openings, wherein the box body is provided with a primary diverter plate 2, a secondary bulk material mixing mechanism 3 and a tertiary bulk material mixing mechanism 4 in order from top to bottom. The box body 1 is welded from steel plates, the upper part is in a rectangular parallelepiped shape, the lower part is in a four-sided platform shape, the upper opening is a material inlet, and the lower part is a material outlet.

[0025] like Figure 4 As shown, the primary flow divider 2 is composed of 6 fan-shaped flow guide plates 201, and each fan-shaped flow guide plate is evenly spaced and welded to the front and rear inner walls of the box.

[0026] In the mixer, two groups of secondary bulk material mixing mechanisms 3 are arranged in parallel, and one group of tertiary bulk material mixing mechanisms 4 is arranged, and the tertiary bulk material mixing mechanism is located below the middle position of the two groups of secondary bulk material mixing mechanisms.

[0027] like Figure 5 As shown, each set of secondary bulk material mixing mechanism 3 includes a secondary reduction motor 301, a secondary drive roller 302 and a tooth plate 303; the secondary reduction motor is arranged outside the box, and its output shaft is connected to the secondary drive roller extending into the box, and a plurality of tooth plates are evenly arranged on the shaft of the secondary drive roller, and the tooth plates are T-shaped parabolic. The T-shaped parabolic tooth plates in the two sets of secondary bulk material mixing mechanism 3 are arranged crosswise, and the rotation directions are opposite.

[0028] like Figure 6 As shown, the three-stage bulk material mixing mechanism 4 includes a three-stage reduction motor 401, a three-stage drive roller 402 and a spiral blade 403; the three-stage reduction motor is arranged outside the box, and its output shaft is connected to the three-stage drive roller extending into the box, and the three-stage drive roller is provided with a spiral blade on its shaft. The spiral blade 403 includes a first spiral blade 403-1 and a second spiral blade 403-2, and the spiral directions of the two are opposite.

[0029] The operation mode of the multi-stage ore sand mixer described in this embodiment is:

[0030] The ore sands to be mixed are loaded into different storage hoppers by loaders, flow to the belt scale below through the discharge port, and after being weighed according to the mixing ratio provided by the user, the ore sands fall on the flat belt conveyor. Because multiple storage hoppers are arranged in a line along the direction of the flat belt conveyor, the different ore sands that fall are transported to the inlet of the multi-stage ore sand mixer described in this embodiment in a multi-layer superimposed straight line by the flat belt conveyor. Multiple ore sands enter the box body 1 through the inlet port. During the falling process, the ore sands are first dispersed and dropped to both sides through the first-level diverter plate 2, and then through two sets of counter-rotating second-level bulk material mixing mechanisms 2, the ore sands are cut and dispersed in the circumferential direction and transversely by T-shaped parabolic tooth plates, and the block ore sands can also be crushed; the ore sands continue to fall, and then through the third-level bulk material mixing mechanism 4, the ore sands are cross-mixed in three dimensions by spiral blades, and finally the mixed ore sands fall from the discharge port to the stacking belt conveyor for storage.

[0031] Finally, it should be noted that the above is only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model is described in detail with reference to the preferred arrangement scheme, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model.

Claims

1. A multi-stage ore mixer, comprising a box (1) with upper and lower openings, characterized in that: The box body (1) is provided with a primary flow distribution plate (2), a secondary bulk material mixing mechanism (3) and a tertiary bulk material mixing mechanism (4) in sequence from top to bottom; The primary flow divider (2) is composed of a plurality of fan-shaped flow guide plates (201), each of which is evenly spaced and welded to the front and rear inner walls of the box; The secondary bulk material mixing mechanism (3) comprises a secondary reduction motor (301), a secondary driving roller shaft (302) and a tooth plate (303); the secondary reduction motor is arranged outside the box body, and its output shaft is connected to the secondary driving roller shaft extending into the box body, and a plurality of tooth plates are evenly arranged on the shaft body of the secondary driving roller shaft, and the tooth plates are T-shaped parabolic; The three-stage bulk material mixing mechanism (4) comprises a three-stage reduction motor (401), a three-stage drive roller (402) and a spiral blade (403); the three-stage reduction motor is arranged outside the box body, and its output shaft is connected to the three-stage drive roller extending into the box body, and the three-stage drive roller is provided with a spiral blade on its shaft body.

2. The multi-stage ore sand mixer according to claim 1, characterized in that: The box body (1) is welded from steel plates, the upper part is in the shape of a rectangular parallelepiped, the lower part is in the shape of a four-sided platform, the upper opening is the material inlet, and the lower part is the material outlet.

3. The multi-stage ore sand mixer according to claim 1, characterized in that: In the mixer, two groups of secondary bulk material mixing mechanisms (3) are arranged in parallel, and one group of tertiary bulk material mixing mechanisms (4) is arranged, and the tertiary bulk material mixing mechanism is located below the middle position of the two groups of secondary bulk material mixing mechanisms.

4. The multi-stage ore sand mixer according to claim 3, characterized in that: The tooth plates (303) in the two sets of secondary bulk material mixing mechanisms (3) are arranged crosswise and rotate in opposite directions.

5. The multi-stage ore sand mixer according to claim 1, characterized in that: The spiral blade (403) comprises a first spiral blade (403-1) and a second spiral blade (403-2), and the spiral directions of the two parts are opposite.