Resin processing reaction kettle discharging mechanism
By setting up a heating device in the discharge mechanism of the resin processing reactor, the problem of resin solidification at the discharge pipe and valve is solved, and normal discharge of the reactor and reliable operation of the valve are achieved.
Patent Information
- Application Number
- CN202420170724.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-24
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-01-24
AI Technical Summary
The resin is prone to solidified at the discharge pipe of the reactor, resulting in blockage, affecting the normal discharge of the reactor. At the same time, the remaining resin in the valve is prone to solidified, resulting in the valve being unable to open normally.
A resin processing reactor discharge mechanism is designed, including a support frame and a tank body under the reactor, and a discharge device and a heating device are provided at the bottom. The heating device consists of a first heating mechanism and a second heating mechanism, respectively, for heating the cone and the discharge tube, as well as the rotating shaft and the flip plate at the discharge device to prevent the resin from solidifying.
Through the use of the heating device, the resin is effectively prevented from solidifying in the discharge pipe and valve, avoiding the problem of blockage and the inability to open the valve, and ensuring the normal discharge of the reactor.
Smart Images

Figure CN222489955U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of resin processing, and more specifically, to a discharging mechanism of a resin processing reaction kettle. Background Art
[0002] When processing resin, it is usually processed through a reactor, and a discharge pipe is provided under the reactor, and a valve is provided on the discharge pipe. The discharge pipe of the reactor is generally not provided with a heating device, and the resin is easy to solidify at the discharge pipe, resulting in blockage at the discharge pipe, affecting the normal discharge of the reactor; in addition, the valve is generally not provided with a heating device, and after the valve is closed, some resin will remain in the valve, and the resin in the valve is easy to solidify, resulting in the valve being unable to open normally, thus causing the reactor to be unable to discharge normally. Utility Model Content
[0003] 1. Technical issues to be resolved
[0004] In view of the problems existing in the prior art, the utility model provides a discharging mechanism for a resin processing reactor to solve the technical problem mentioned in the background technology that the resin is easy to solidify at the discharging pipe, resulting in blockage at the discharging pipe and affecting the normal discharging of the reactor.
[0005] (II) Technical solution
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a resin processing reactor discharging mechanism, comprising a support frame and a reactor lower tank body, a discharging device and a heating device are arranged at the bottom of the reactor lower tank body, the heating device comprises a first heating mechanism and a second heating mechanism, the first heating mechanism comprises a first heat-insulating cover, a second heat-insulating cover, a first heating plate and a second heating plate, a cone is arranged at the bottom of the reactor lower tank body, a discharge pipe is arranged at the bottom of the cone, the first heat-insulating cover and the second heat-insulating cover are both sleeved outside the cone and the discharge pipe, and the first heat-insulating cover and the second heat-insulating cover are detachably connected by bolts, the first heating plate and the second heating plate are respectively arranged in the first heat-insulating cover and the second heat-insulating cover, the discharging device comprises a discharging pipe, a rotating shaft, a flap and a driving mechanism, the discharging pipe is arranged below the discharge pipe, the rotating shaft passes through the discharging pipe, and is rotatably connected to the discharging pipe, and the flap is fixedly sleeved outside the rotating shaft.
[0007] The utility model is further configured such that the second heating mechanism includes a third heat insulation cover, a fourth heat insulation cover, a third heating plate and a fourth heating plate, the third heat insulation cover and the fourth heat insulation cover are both mounted outside the feed pipe and the discharge pipe, and the third heat insulation cover and the fourth heat insulation cover are detachably connected by bolts, and the third heating plate and the fourth heating plate are respectively arranged in the third heat insulation cover and the fourth heat insulation cover, so as to facilitate heating at the discharge device.
[0008] The utility model is further configured as follows: the driving mechanism includes a first connecting plate, a second connecting plate and a hydraulic cylinder, the first connecting plate is connected to the support frame, one end of the second connecting plate is connected to the rotating shaft, the hydraulic cylinder is rotatably arranged at the bottom of the first connecting plate, and the telescopic end of the hydraulic cylinder is rotatably connected to the second connecting plate to facilitate driving the second connecting plate and the rotating shaft to rotate.
[0009] The utility model is further configured such that a first limit plate and a second limit plate are provided in the discharge pipe, the upper surface of one end of the flap is fitted with the first limit plate, and the lower surface of the other end is fitted with the second limit plate, so as to facilitate limiting the flap.
[0010] The utility model is further configured that the third heat preservation cover and the fourth heat preservation cover are provided with through holes, and the rotating shaft is arranged in the through holes, so that the third heat preservation cover and the fourth heat preservation cover are convenient for matching with the rotating shaft.
[0011] The utility model is further configured that the outer sleeve of the rotating shaft is provided with a bearing, the bearing is arranged in the through hole, and the bearing is fitted with the third heat insulation cover and the fourth heat insulation cover, so as to facilitate the rotation connection between the rotating shaft and the third heat insulation cover and the fourth heat insulation cover.
[0012] The utility model is further configured such that a first flange is provided at the bottom of the feed pipe, and a second flange is provided at the top of the discharge pipe, and the first flange and the second flange are detachably connected by bolts, so as to facilitate the connection between the discharge pipe and the feed pipe.
[0013] The utility model is further configured that a third limiting plate is provided on the top of the third heat-insulating cover and the fourth heat-insulating cover, and the third limiting plate fits the upper surface of the first flange to facilitate limiting the third heat-insulating cover and the fourth heat-insulating cover.
[0014] (III) Beneficial effects
[0015] Compared with the prior art, the utility model provides a discharging mechanism for a resin processing reactor, which has the following beneficial effects:
[0016] 1. The utility model is provided with a first heating mechanism and a second heating mechanism. The first heating mechanism can heat the cone and the feeding pipe to prevent the resin from solidifying, causing blockage in the cone and the feeding pipe and affecting normal feeding.
[0017] 2. The second heating mechanism in the utility model can heat the discharging device, that is, heat the rotating shaft and the flap, to prevent the resin at the flap and the rotating shaft from solidifying, which makes the rotating shaft and the flap unable to rotate.
[0018] 3. The utility model is provided with a driving mechanism, which is convenient for driving the second connecting plate and the rotating shaft to rotate through the extension and contraction of the hydraulic cylinder, and then driving the flap to rotate, so as to realize the discharging and stopping of the resin. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of a discharging mechanism of a resin processing reactor;
[0020] Figure 2 This is a schematic diagram of the state where the heating device and the lower tank of the reactor are not connected;
[0021] Figure 3 It is a schematic diagram of the connection structure between the discharge pipe and the flap;
[0022] Figure 4 It is a schematic diagram of the structure of the flap and the rotating shaft;
[0023] Figure 5 for Figure 2 Schematic diagram of the structure from another angle.
[0024] In the figure: 1. support frame; 2. lower tank body of reactor; 3. first insulation cover; 4. second insulation cover; 5. first heating plate; 6. second heating plate; 7. cone; 8. feed pipe; 9. discharge pipe; 10. rotating shaft; 11. flap; 12. third insulation cover; 13. fourth insulation cover; 14. third heating plate; 15. fourth heating plate; 16. first connecting plate; 17. second connecting plate; 18. hydraulic cylinder; 19. first limit plate; 20. second limit plate; 21. through hole; 22. bearing; 23. first flange; 24. second flange; 25. third limit plate. DETAILED DESCRIPTION
[0025] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0026] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0027] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
[0028] See also Figure 1-5A discharging mechanism of a resin processing reactor comprises a support frame 1 and a lower tank body 2 of the reactor. A discharging device and a heating device are arranged at the bottom of the lower tank body 2 of the reactor. The heating device comprises a first heating mechanism and a second heating mechanism. The first heating mechanism comprises a first heat-insulating cover 3, a second heat-insulating cover 4, a first heating plate 5 and a second heating plate 6. A cone 7 is arranged at the bottom of the lower tank body 2 of the reactor. A discharge pipe 8 is arranged at the bottom of the cone 7. The first heat-insulating cover 3 and the second heat-insulating cover 4 are both sleeved outside the cone 7 and the discharge pipe 8, and the first heat-insulating cover 3 and the second heat-insulating cover 4 are detachably connected by bolts. The first heating plate 5 and the second heating plate 6 are respectively arranged in the first heat-insulating cover 3 and the second heat-insulating cover 4. The discharging device comprises a discharging pipe 9, a rotating shaft 10, a flap 11 and a driving mechanism. The discharging pipe 9 is arranged below the discharge pipe 8. The rotating shaft 10 passes through the discharging pipe 9 and is rotatably connected to the discharging pipe 9. The flap 11 is fixedly sleeved outside the rotating shaft 10. A first stop plate 19 and a second stop plate 20 are provided in the discharge pipe 9, and the upper surface of one end of the flap 11 is in contact with the first stop plate 19, and the lower surface of the other end is in contact with the second stop plate 20. A first flange 23 is provided at the bottom of the discharge pipe 8, and a second flange 24 is provided at the top of the discharge pipe 9. The first flange 23 and the second flange 24 are detachably connected by bolts.
[0029] In this embodiment, the first heating plate 5 and the second heating plate 6 are respectively placed in the first heat-insulating cover 3 and the second heat-insulating cover 4, and the first heating plate 5 and the second heating plate 6 are electrically connected to an external power supply. The first heat-insulating cover 3 and the second heat-insulating cover 4 are sleeved outside the cone 7 and the discharge pipe 8, and the first heat-insulating cover 3 and the second heat-insulating cover 4 are fixed by bolts. The first heating plate 5 and the second heating plate 6 can heat the cone 7 and the discharge pipe 8 to prevent the internal resin from solidifying and affecting the discharge.
[0030] More specifically, the bottom of the discharge pipe 9 and the discharge pipe 8 are connected, and the driving mechanism is used to drive the rotating shaft 10 to rotate, thereby driving the flap 11 to rotate around the axis of the rotating shaft 10. When the flap 11 is rotated to a vertical state, the resin can be discharged normally. When the flap 11 is rotated to a horizontal state, the two sides of the flap 11 are respectively fitted with the first limit plate 19 and the second limit plate 20 to close the discharge pipe 9 and prevent the resin from being discharged.
[0031] See also Figure 1-5As an embodiment of the heating device: the second heating mechanism includes a third heat preservation cover 12, a fourth heat preservation cover 13, a third heating plate 14 and a fourth heating plate 15, the third heat preservation cover 12 and the fourth heat preservation cover 13 are both sleeved outside the feed pipe 8 and the discharge pipe 9, and the third heat preservation cover 12 and the fourth heat preservation cover 13 are detachably connected by bolts, and the third heating plate 14 and the fourth heating plate 15 are respectively arranged in the third heat preservation cover 12 and the fourth heat preservation cover 13. A through hole 21 is provided on the third heat preservation cover 12 and the fourth heat preservation cover 13, and the rotating shaft 10 is arranged in the through hole 21. A bearing 22 is provided on the outer sleeve of the rotating shaft 10, and the bearing 22 is arranged in the through hole 21, and the bearing 22 is fitted with the third heat preservation cover 12 and the fourth heat preservation cover 13. A third limit plate 25 is provided on the top of the third heat preservation cover 12 and the fourth heat preservation cover 13, and the third limit plate 25 is fitted with the upper surface of the first flange 23.
[0032] Specifically, the third heating plate 14 and the fourth heating plate 15 are respectively placed in the third heat preservation cover 12 and the fourth heat preservation cover 13, and the third heating plate 14 and the fourth heating plate 15 are electrically connected to the external power supply, the third heat preservation cover 12 and the fourth heat preservation cover 13 are sleeved outside the feed pipe 8 and the discharge pipe 9, and the through holes 21 on the third heat preservation cover 12 and the fourth heat preservation cover 13 are matched with the bearing 22 outside the rotating shaft 10, and the third limit plate 25 and the upper surface of the first flange 23 are fitted, and the third heat preservation cover 12 and the fourth heat preservation cover 13 are fixed by bolts to complete the installation and fixation of the second heating mechanism, and the resin in the discharge pipe 9 can be heated to prevent it from solidifying, which makes the flap 11 unable to rotate.
[0033] See also Figure 1-5 As a further implementation of the driving mechanism: the driving mechanism includes a first connecting plate 16, a second connecting plate 17 and a hydraulic cylinder 18, the first connecting plate 16 is connected to the support frame 1, one end of the second connecting plate 17 is connected to the rotating shaft 10, the hydraulic cylinder 18 is rotatably arranged at the bottom of the first connecting plate 16, and the telescopic end of the hydraulic cylinder 18 is rotatably connected to the second connecting plate 17.
[0034] Specifically, the two ends of the hydraulic cylinder 18 are rotatably connected to the first connecting plate 16 and the second connecting plate 17 respectively. When the hydraulic cylinder 18 is extended, the second connecting plate 17 is driven to rotate around the axis of the rotating shaft 10. Since the second connecting plate 17 and the rotating shaft 10 are fixedly connected, the rotating shaft 10 is driven to rotate together. When the rotating shaft 10 rotates, it drives the flap 11 to rotate together, thereby realizing the closing and opening of the discharge pipe 9.
[0035] In summary, when the overall equipment is in use:
[0036] The first heating plate 5 and the second heating plate 6 are respectively placed in the first heat-insulating cover 3 and the second heat-insulating cover 4, and the first heating plate 5 and the second heating plate 6 are electrically connected to an external power supply. The first heat-insulating cover 3 and the second heat-insulating cover 4 are sleeved outside the cone 7 and the discharge pipe 8, and the first heat-insulating cover 3 and the second heat-insulating cover 4 are fixed by bolts. The first heating plate 5 and the second heating plate 6 can heat the cone 7 and the discharge pipe 8 to prevent the internal resin from solidifying and affecting the discharge.
[0037] The third heating plate 14 and the fourth heating plate 15 are placed in the third heat-insulating cover 12 and the fourth heat-insulating cover 13 respectively, and the third heating plate 14 and the fourth heating plate 15 are electrically connected to an external power supply, the third heat-insulating cover 12 and the fourth heat-insulating cover 13 are sleeved outside the feed pipe 8 and the discharge pipe 9, and the through holes 21 on the third heat-insulating cover 12 and the fourth heat-insulating cover 13 are matched with the bearing 22 outside the rotating shaft 10, and the third limit plate 25 and the upper surface of the first flange 23 are fitted, and the third heat-insulating cover 12 and the fourth heat-insulating cover 13 are fixed by bolts to complete the installation and fixation of the second heating mechanism, and the resin in the discharge pipe 9 can be heated to prevent it from solidifying, which causes the flap 11 to be unable to rotate.
[0038] The two ends of the hydraulic cylinder 18 are rotatably connected to the first connecting plate 16 and the second connecting plate 17 respectively. When the hydraulic cylinder 18 is extended, the second connecting plate 17 is driven to rotate around the axis of the rotating shaft 10. Since the second connecting plate 17 is fixedly connected to the rotating shaft 10, the rotating shaft 10 is driven to rotate together. When the rotating shaft 10 rotates, it drives the flap 11 to rotate together. When the flap 11 rotates to a vertical state, the resin can be discharged normally. When the flap 11 rotates to a horizontal state, the two sides of the flap 11 are respectively fitted with the first limit plate 19 and the second limit plate 20, and the discharge pipe 9 is closed to prevent the resin from being discharged.
[0039] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. A discharging mechanism for a resin processing reactor, comprising a support frame (1) and a lower tank body (2) of the reactor, characterized in that: A discharge device and a heating device are provided at the bottom of the lower tank body (2) of the reactor, the heating device comprises a first heating mechanism and a second heating mechanism, the first heating mechanism comprises a first heat preservation cover (3), a second heat preservation cover (4), a first heating plate (5) and a second heating plate (6), a cone (7) is provided at the bottom of the lower tank body (2) of the reactor, a discharge pipe (8) is provided at the bottom of the cone (7), the first heat preservation cover (3) and the second heat preservation cover (4) are both sleeved outside the cone (7) and the discharge pipe (8), and the first heat preservation cover (3) and the second heat preservation cover (4) are sleeved outside the cone (7) and the discharge pipe (8), and the first heat preservation cover (5) and the second heat preservation cover (6 ... The heat preservation cover (3) and the second heat preservation cover (4) are detachably connected by bolts, the first heating plate (5) and the second heating plate (6) are respectively arranged in the first heat preservation cover (3) and the second heat preservation cover (4), the discharge device comprises a discharge pipe (9), a rotating shaft (10), a flap (11) and a driving mechanism, the discharge pipe (9) is arranged below the lower feed pipe (8), the rotating shaft (10) passes through the discharge pipe (9) and is rotatably connected to the discharge pipe (9), and the flap (11) is fixedly sleeved outside the rotating shaft (10).
2. A discharging mechanism for a resin processing reactor according to claim 1, characterized in that: The second heating mechanism comprises a third heat-insulating cover (12), a fourth heat-insulating cover (13), a third heating plate (14) and a fourth heating plate (15); the third heat-insulating cover (12) and the fourth heat-insulating cover (13) are both sleeved outside the feed pipe (8) and the discharge pipe (9); the third heat-insulating cover (12) and the fourth heat-insulating cover (13) are detachably connected by bolts; the third heating plate (14) and the fourth heating plate (15) are respectively arranged inside the third heat-insulating cover (12) and the fourth heat-insulating cover (13).
3. The discharging mechanism of a resin processing reactor according to claim 1, characterized in that: The driving mechanism comprises a first connecting plate (16), a second connecting plate (17) and a hydraulic cylinder (18); the first connecting plate (16) is connected to the support frame (1); one end of the second connecting plate (17) is connected to the rotating shaft (10); the hydraulic cylinder (18) is rotatably arranged at the bottom of the first connecting plate (16); and the telescopic end of the hydraulic cylinder (18) is rotatably connected to the second connecting plate (17).
4. The discharging mechanism of a resin processing reactor according to claim 1, characterized in that: The discharge pipe (9) is provided with a first limit plate (19) and a second limit plate (20); the upper surface of one end of the flap (11) is in contact with the first limit plate (19), and the lower surface of the other end is in contact with the second limit plate (20).
5. The discharging mechanism of a resin processing reactor according to claim 2, characterized in that: The third heat-insulating cover (12) and the fourth heat-insulating cover (13) are provided with through holes (21), and the rotating shaft (10) is arranged in the through holes (21).
6. A discharging mechanism for a resin processing reactor according to claim 5, characterized in that: The outer sleeve of the rotating shaft (10) is provided with a bearing (22), the bearing (22) is arranged in the through hole (21), and the bearing (22) fits the third heat-insulating cover (12) and the fourth heat-insulating cover (13).
7. A discharging mechanism for a resin processing reactor according to any one of claims 2 or 6, characterized in that: The bottom of the feed pipe (8) is provided with a first flange (23), and the top of the discharge pipe (9) is provided with a second flange (24), and the first flange (23) and the second flange (24) are detachably connected by bolts.
8. A discharging mechanism for a resin processing reactor according to claim 7, characterized in that: A third limiting plate (25) is provided at the top of the third heat-insulating cover (12) and the fourth heat-insulating cover (13), and the third limiting plate (25) is in contact with the upper surface of the first flange (23).