Waste recovery and reutilization system in ceramic production

By designing a waste recycling and reuse system in ceramic production and using a driving mechanism to drive the grinding plate for automated processing, the problem of cumbersome ceramic waste treatment process and high labor consumption is solved, and efficient and automated waste recycling and reuse is achieved.

CN222490365UActive Publication Date: 2025-02-18CHAOZHOU YANGGUANG CERAMICS CO LID
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Patent Information

Application Number
CN202420792229.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2025-02-18
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

The waste recycling and reuse process in ceramic production is cumbersome and requires a lot of manpower. It is difficult for the existing technology to efficiently process ceramic waste.

Method used

A waste recycling and reuse system in ceramic production is designed. By setting up a driving mechanism, the grinding plate is driven to move up and down in the processing barrel to realize the hammering, fragmentation and grinding of ceramic waste into powder.

Benefits of technology

The system can automatically process ceramic waste, reduce manual operations, improve processing efficiency, reduce labor costs, and effectively absorb ceramic powder through dustproof mechanisms to keep the working environment clean.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a waste recovery and reutilization system in ceramic production, which comprises a base and a processing barrel fixed on the upper surface of the base, the upper surface of the processing barrel is open, a polishing plate is arranged above the base, and a driving device is arranged above the base and used for driving the polishing plate to move up and down to hammer ceramic waste in the polishing plate. And the driving mechanism can drive the polishing plate to move to the position above the treatment barrel and then rotate to the outer side of the treatment barrel. According to the ceramic waste treatment device, the driving mechanism is arranged so that the grinding plate can be conveniently driven to move up and down in the treatment barrel in a reciprocating mode, ceramic waste in the treatment barrel can be hammered into fragments, the driving mechanism can further drive the grinding plate to move to the position above the treatment barrel and then rotate towards the outer side of the treatment barrel, and the feeding opening in the upper portion of the treatment barrel is opened; and the driving mechanism can further drive the grinding plate to rotate in the treatment barrel, and the ceramic waste hammered into fragments in the treatment barrel is ground into powder.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic production, in particular to a waste material recovery and reuse system in ceramic production. Background Art

[0002] Ceramics is a general term for pottery and porcelain. Pottery and porcelain have different textures and properties. Pottery is made of clay with high viscosity and strong plasticity as the main raw material. It is opaque, has fine pores and weak water absorption, and makes a turbid sound when struck. Porcelain is made of clay, feldspar and quartz. It is translucent, does not absorb water, is corrosion-resistant, has a hard and dense body, and makes a crisp sound when struck.

[0003] In the production of ceramics, some defective products are often produced and need to be recycled and reused. They are usually crushed by manual hammering and then ground into powder by a grinding device. This operation is relatively complicated and requires too much manpower.

[0004] Therefore, we propose a waste recycling and reuse system in ceramic production to solve the above problems. Utility Model Content

[0005] The utility model aims to provide a waste recovery and reuse system in ceramic production, by arranging a driving mechanism, so as to drive the grinding plate to move up and down reciprocatingly in the processing barrel, so as to hammer the ceramic waste in the processing barrel into pieces, and the driving mechanism can also drive the grinding plate to move to the top of the processing barrel and then rotate to the outside of the processing barrel, so as to open the feeding port above the processing barrel, so as to add the ceramic waste to be processed into the processing barrel, and the driving mechanism can also drive the grinding plate to rotate in the processing barrel, so as to grind the ceramic waste hammered into pieces in the processing barrel into powder, thus solving the problem that the operation of manually hammering and crushing the ceramic waste and then grinding it into powder by a grinding device is relatively complicated and requires too much manpower.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a waste recovery and reuse system in ceramic production, comprising a base, and a processing barrel fixed on the upper surface of the base and having an open upper surface, a grinding plate is arranged above the base, and a driving mechanism is used to drive the grinding plate to move up and down to hammer the ceramic waste in the grinding plate, and can drive the grinding plate to move to the top of the processing barrel and then rotate to the outside of the processing barrel.

[0007] Preferably, the driving mechanism includes an L-rod fixed on the upper surface of the base, and the L-rod is rotatably connected to a non-complete gear driven by an external driving device. A cylindrical shell is vertically fixed to the upper surface of the base, and a threaded rod is rotatably connected inside the cylindrical shell. A complete gear 1 coaxially fixed with the threaded rod is rotatably connected above the cylindrical shell, and the complete gear 1 is meshed with the non-complete gear.

[0008] Preferably, the threaded rod is sleeved with an internal threaded sleeve threadedly connected thereto, a cross bar having one end extending outside the cylindrical outer shell is fixedly connected to the surface of the internal threaded sleeve, a linkage shaft rotatably connected thereto passes through the extended end of the cross bar, and the grinding plate is fixedly mounted on the lower end of the linkage shaft.

[0009] Preferably, the surface of the cylindrical shell is provided with a vertical groove for the cross bar to slide up and down, and a cross groove located at the upper end of the vertical groove and interconnected with the vertical groove, and the upper end of the linkage shaft is sleeved with a complete gear 2.

[0010] Preferably, a dust-proof mechanism for sucking away ceramic powder is provided under the base, and the dust-proof mechanism includes a pipe 1 plugged into the base, a lower end of the pipe is fixedly connected to a collecting box interconnected with the pipe, a pipe 3 interconnected with the pipe is integrally fixed on the surface of the pipe 1, a one-way valve 1 is installed on the pipe 3, a one-way valve 2 located between the pipe 3 and the collecting box is installed on the pipe 1, and a bent pipe interconnected with the collecting box is fixedly connected to the surface of the collecting box.

[0011] Preferably, the free end of the bending tube extends to the outside of the processing barrel and is provided with a through hole, a plug is arranged in the through hole of the free end of the bending tube, one end of the plug is truncated cone-shaped, a mounting plate is fixedly connected in the bending tube, a telescopic rod is fixedly connected between the mounting plate and the plug, and a spring is sleeved on the surface of the telescopic rod, and a push rod is fixedly connected to one end of the cross bar.

[0012] Preferably, the dust-proof mechanism also includes an annular plate sleeved on pipe one, and a rectangular block located above pipe one, a spring 2 is fixed between the rectangular block and the annular plate, a piston rod is vertically fixed to the lower surface of the rectangular block, and the lower end of the piston rod extends into the annular plate and is fixedly connected to the piston plate.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] 1. By setting a driving mechanism, the grinding plate can be driven to move up and down in the processing barrel to hammer the ceramic waste in the processing barrel into pieces. The driving mechanism can also drive the grinding plate to move to the top of the processing barrel and then rotate to the outside of the processing barrel to open the feeding port above the processing barrel, so as to add the ceramic waste to be processed into the processing barrel.

[0015] 2. The driving mechanism can also drive the grinding plate to rotate in the processing barrel, and grind the ceramic waste that is hammered into pieces in the processing barrel into powder.

[0016] 3. When the grinding plate is grinding ceramic waste, the ceramic powder in the processing barrel will inevitably fly out. By setting up a dustproof mechanism, the ceramic powder can be easily sucked out. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0018] Figure 2 It is a structural schematic diagram of the driving mechanism in the utility model;

[0019] Figure 3 It is a structural schematic diagram of the dustproof mechanism in the utility model;

[0020] Figure 4 It is a schematic cross-sectional structure diagram of the bent tube in the utility model;

[0021] Figure 5 It is a structural schematic diagram of the location of the annular plate in the utility model;

[0022] Figure 6 It is a structural schematic diagram of the position of the piston plate in the utility model.

[0023] In the figure: 1. base; 2. treatment barrel; 3. grinding plate; 4. driving mechanism; 41. L rod; 42. incomplete gear; 43. cylindrical shell; 44. threaded rod; 45. complete gear one; 46. internal threaded sleeve; 47. cross bar; 48. linkage shaft; 49. vertical slot; 410. cross slot; 411. complete gear two; 5. dustproof mechanism; 51. pipeline one; 52. collection box; 53. pipeline three; 54. one-way valve one; 55. one-way valve two; 56. bending pipe; 57. plug; 58. mounting plate; 59. telescopic rod; 510. spring one; 511. push rod; 512. annular plate; 513. rectangular block; 514. spring two; 515. piston rod; 516. piston plate. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Embodiment 1:

[0026] See also Figure 1-Figure 2The utility model provides a technical solution: a waste recovery and reuse system in ceramic production, including a base 1, and a processing barrel 2 fixed on the upper surface of the base 1 and having an open upper surface, a grinding plate 3 is arranged above the base 1, and a driving mechanism 4 is used to drive the grinding plate 3 to move up and down to hammer the ceramic waste in the grinding plate 3, and the grinding plate 3 can be driven to move to the top of the processing barrel 2 and then rotated to the outside of the processing barrel 2.

[0027] By setting a driving mechanism 4, it is convenient to drive the grinding plate 3 to move up and down in the processing barrel 2 to hammer the ceramic waste in the processing barrel 2 into pieces, and the driving mechanism 4 can also drive the grinding plate 3 to move to the top of the processing barrel 2 and then rotate to the outside of the processing barrel 2 to open the feeding port above the processing barrel 2, so as to add the ceramic waste to be processed into the processing barrel 2;

[0028] The driving mechanism 4 can also drive the grinding plate 3 to rotate in the processing barrel 2 to grind the ceramic waste that is hammered into pieces in the processing barrel 2 into powder.

[0029] The driving mechanism 4 includes an L-rod 41 fixed on the upper surface of the base 1, and a non-complete gear 42 driven by an external driving device is rotatably connected to the L-rod 41. A cylindrical shell 43 is vertically fixed to the upper surface of the base 1, and a threaded rod 44 is rotatably connected inside the cylindrical shell 43. A complete gear 1 45 coaxially fixed with the threaded rod 44 is rotatably connected above the cylindrical shell 43, and the complete gear 1 45 is meshed with the non-complete gear 42.

[0030] The external driving device is a motor, and the motor is controlled by a PLC.

[0031] The threaded rod 44 is sleeved with an internal threaded sleeve 46 threadedly connected thereto, and a cross bar 47 having one end extending outside the cylindrical housing 43 is fixedly connected to the surface of the internal threaded sleeve 46, and a linkage shaft 48 rotatably connected thereto passes through the extended end of the cross bar 47, and the grinding plate 3 is fixedly mounted at the lower end of the linkage shaft 48.

[0032] The surface of the cylindrical shell 43 is provided with a vertical groove 49 for the cross bar 47 to slide up and down, and a cross groove 410 located at the upper end of the vertical groove 49 and connected to the vertical groove 49 .

[0033] In the initial state, the non-complete gear 42 and the complete gear 45 are in a state of mutual meshing, and the starting motor drives the non-complete gear 42 to rotate back and forth, and the non-complete gear 42 can drive the complete gear 45 meshing with it to rotate back and forth, and the complete gear 45 can drive the threaded rod 44 coaxially fixed with it to rotate back and forth, and the threaded rod 44 can drive the internal threaded sleeve 46 to reciprocate in the vertical direction, and the internal threaded sleeve 46 can drive the cross bar 47 to reciprocate in the vertical direction, and the cross bar 47 can drive the linkage shaft 48 to reciprocate in the vertical direction, and the linkage shaft 48 can drive the grinding plate 3 installed at its lower end to reciprocate in the vertical direction, so that the grinding plate 3 hammers the ceramic waste in the processing barrel 2 into pieces.

[0034] When the cross bar 47 moves to the upper end of the vertical groove 49, the grinding plate 3 also moves to the top of the processing barrel 2. At this time, the cross bar 47 has lost the restriction of the vertical groove 49, and the cross bar 47 and the internal threaded sleeve 46 can rotate along with the threaded rod 44, so that the cross bar 47 rotates into the cross groove 410, and the cross bar 47 can drive the grinding plate 3 to rotate to the outside of the processing barrel 2 through the linkage shaft 48, so as to add ceramic waste into the processing barrel 2.

[0035] The upper end of the linkage shaft 48 is sleeved with a second perfect gear 411 .

[0036] When the linkage shaft 48 drives the grinding plate 3 to move downward to the preset position, the complete gear 2 411 and the incomplete gear 42 are on the same horizontal plane, and the incomplete gear 42 disengages from the complete gear 1 45, and gradually engages with the complete gear 2 411, driving the complete gear 2 411 to rotate reciprocatingly. The complete gear 2 411 can drive the grinding plate 3 to rotate reciprocatingly in the processing barrel 2 through the linkage shaft 48, so that the grinding plate 3 grinds the ceramic waste in the processing barrel 2.

[0037] Embodiment 2:

[0038] See also Figure 3-Figure 6 This embodiment further illustrates the first embodiment, wherein a dust prevention mechanism 5 for sucking away ceramic powder is provided under the base 1 .

[0039] When the grinding plate 3 is grinding the ceramic waste, the ceramic powder in the processing barrel 2 will inevitably fly out. By providing a dustproof mechanism 5, the ceramic powder can be sucked out.

[0040] The dustproof mechanism 5 comprises a pipe 1 51 plugged into the base 1, a collecting box 52 is fixedly connected to the lower end of the pipe 1 51, a pipe 3 53 is fixedly connected to the surface of the pipe 1 51, a one-way valve 1 54 is installed on the pipe 3 53, a one-way valve 2 55 is installed on the pipe 1 51 and is located between the pipe 3 53 and the collecting box 52, and a bending pipe 56 is fixedly connected to the surface of the collecting box 52;

[0041] The free end of the bending tube 56 extends to the outside of the processing barrel 2 and is provided with a through hole. A plug 57 is provided in the through hole at the free end of the bending tube 56. One end of the plug 57 is truncated. A mounting plate 58 is fixedly connected in the bending tube 56. A telescopic rod 59 is fixedly connected between the mounting plate 58 and the plug 57, and a spring 510 is sleeved on the surface of the telescopic rod 59. A push rod 511 is fixedly connected to one end of the cross bar 47.

[0042] The dustproof mechanism 5 also includes an annular plate 512 sleeved on the pipe 1 51, and a rectangular block 513 located above the pipe 1 51, a spring 2 514 is fixed between the rectangular block 513 and the annular plate 512, a piston rod 515 is vertically fixed to the lower surface of the rectangular block 513, and the lower end of the piston rod 515 extends into the annular plate 512 and is fixedly connected to the piston plate 516.

[0043] In the initial state, the plug 57 blocks the through hole at one end of the bending tube 56;

[0044] When the crossbar 47, the linkage shaft 48 and the grinding plate 3 move back and forth in the vertical direction to hammer the ceramic waste, the crossbar 47 can repeatedly press the rectangular block 513 downward, and the rectangular block 513 can drive the piston plate 516 to perform piston movement in the pipe 1 51 through the piston rod 515, so that the gas in the collection box 52 is sucked into the pipe 1 51 through the one-way valve 2 55, and then discharged through the pipe 3 53 and the one-way valve 1 54, so that the inside of the collection box 52 is in a negative pressure state;

[0045] When the linkage shaft 48 drives the second complete gear 411 to move downward, the push rod 511 also moves downward along with the cross bar 47. When the second complete gear 411 and the incomplete gear 42 are at the same horizontal plane, the push rod 511 pushes the inclined surface of the plug 57, so that the plug 57 moves into the inside of the bending tube 56, and the through hole at one end of the bending tube 56 is opened.

[0046] Since the interior of the collecting box 52 is in a negative pressure state, the powder generated when the ceramic fragments are ground will be sucked into the collecting box 52 by the bending tube 56 .

[0047] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A system for recycling and reusing waste in ceramic production, comprising a base (1), and a treatment barrel (2) fixed to the upper surface of the base (1) and having an open upper surface, characterized in that: A grinding plate (3) is arranged above the base (1), as well as a driving mechanism (4) for driving the grinding plate (3) to move up and down to hammer the ceramic waste in the grinding plate (3), and can drive the grinding plate (3) to move to the top of the processing barrel (2) and then rotate to the outside of the processing barrel (2).

2. A system for recycling and reusing waste in ceramic production according to claim 1, characterized in that: The driving mechanism (4) comprises an L-rod (41) fixed on the upper surface of the base (1), the L-rod (41) being rotatably connected to a non-complete gear (42) driven by an external driving device, a cylindrical shell (43) being vertically fixed to the upper surface of the base (1), a threaded rod (44) being rotatably connected inside the cylindrical shell (43), a complete gear one (45) coaxially fixed with the threaded rod (44) being rotatably connected above the cylindrical shell (43), and the complete gear one (45) being meshed with the non-complete gear (42).

3. A system for recycling and reusing waste in ceramic production according to claim 2, characterized in that: The threaded rod (44) is sleeved with an internal threaded sleeve (46) threadedly connected thereto; a crossbar (47) having one end extending outside the cylindrical housing (43) is fixedly connected to the surface of the internal threaded sleeve (46); a linkage shaft (48) rotatably connected thereto passes through the extended end of the crossbar (47); and the grinding plate (3) is fixedly mounted on the lower end of the linkage shaft (48).

4. A system for recycling and reusing waste in ceramic production according to claim 3, characterized in that: The surface of the cylindrical shell (43) is provided with a vertical groove (49) for the horizontal rod (47) to slide up and down, and a horizontal groove (410) located at the upper end of the vertical groove (49) and connected to the vertical groove (49). The upper end of the linkage shaft (48) is sleeved with a second complete gear (411).

5. A system for recycling and reusing waste in ceramic production according to claim 4, characterized in that: A dust-proof mechanism (5) for sucking away ceramic powder is provided below the base (1), the dust-proof mechanism (5) comprising a pipe (51) plugged into the base (1), the lower end of the pipe (51) being fixedly connected to a collecting box (52) interconnected with the pipe, the surface of the pipe (51) being integrally fixed with a pipe (53) interconnected with the pipe, a one-way valve (54) is installed on the pipe (53), a one-way valve (55) located between the pipe (53) and the collecting box (52) is installed on the pipe (51), and the surface of the collecting box (52) is fixedly connected to a bent pipe (56) interconnected with the pipe.

6. A system for recycling and reusing waste in ceramic production according to claim 5, characterized in that: The free end of the bending tube (56) extends to the outside of the treatment barrel (2) and is provided with a through hole. A plug (57) is arranged in the through hole at the free end of the bending tube (56). One end of the plug (57) is in the shape of a truncated cone. A mounting plate (58) is fixedly connected in the bending tube (56). A telescopic rod (59) and a spring (510) sleeved on the surface of the telescopic rod (59) are fixedly connected between the mounting plate (58) and the plug (57). A push rod (511) is fixedly connected at one end of the cross bar (47).

7. A system for recycling and reusing waste in ceramic production according to claim 6, characterized in that: The dustproof mechanism (5) further comprises an annular plate (512) sleeved on the pipe (51), and a rectangular block (513) located above the pipe (51), a spring (514) being fixed between the rectangular block (513) and the annular plate (512), a piston rod (515) being vertically fixed on the lower surface of the rectangular block (513), and a lower end of the piston rod (515) extending into the annular plate (512) and being fixedly connected to the piston plate (516).