Impurity removal mechanism for ironmaking process
By designing an automatic impurity removal mechanism for ironmaking technology, using mechanical and hydraulic systems to automatically collect and clean high-temperature impurities, the safety hazards and inefficiency caused by manual operations are solved, and the effect of automated cleaning is achieved.
Patent Information
- Application Number
- CN202420939494.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-04-30
AI Technical Summary
In the iron smelting process, the existing technology still relies on manual operations to clean up high-temperature impurities, which poses safety risks and is inefficient.
A decompression mechanism for iron smelting process is designed, using the first moving box and the second moving box, drive motor, threaded rod, hydraulic telescopic rod, servo motor and other components to automatically collect and clean impurities through mechanical and hydraulic systems. .
The function of automatic cleaning of impurities is realized, the safety and efficiency of the iron shaping process is improved, and the dangers brought by manual operation are avoided.
Smart Images

Figure CN222490432U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ironmaking, in particular to an impurity removal mechanism used in an ironmaking process. Background Art
[0002] The process of extracting metallic iron from iron-containing minerals mainly includes blast furnace method, direct reduction method, molten reduction method and plasma method. From the perspective of metallurgy, ironmaking is the reverse behavior of iron rusting and gradual mineralization. Simply put, pure iron is reduced from iron-containing compounds. In actual production, pure iron does not exist, and what is obtained is an iron-carbon alloy. The blast furnace uses steel plates as the furnace shell, and the shell is lined with refractory bricks. The blast furnace body is divided into five parts from top to bottom: throat, furnace body, furnace waist, furnace belly and furnace hearth. Due to the advantages of good technical and economic indicators of blast furnace ironmaking, simple process, large production volume, high labor production efficiency and low energy consumption, it is The iron produced by this method accounts for the vast majority of the world's total iron production. During blast furnace production, iron ore, coke, and slag-making flux are loaded from the top of the furnace, and preheated air is blown in from the tuyere located along the furnace circumference at the bottom of the furnace. At high temperature, the carbon in the coke burns with the oxygen in the blown air to generate carbon monoxide and hydrogen. The oxygen in the iron ore is removed during the rising process in the furnace, thereby reducing the iron. The smelted molten iron is released from the iron mouth, and the unreduced impurities in the iron ore combine with fluxes such as limestone to form slag, which is discharged from the slag mouth. The generated coal gas is discharged from the top of the furnace and, after dust removal, is used as fuel for hot blast stoves, heating furnaces, coke ovens, boilers, etc. Blast furnace smelting
[0003] The main product is pig iron, and there are also by-products blast furnace slag and blast furnace gas. Impurities and the required iron are separated through blast furnace ironmaking. This method is common in the industry. During the ironmaking process, the floating impurities need to be fished out in time. There is still a phenomenon of manual removal of impurities. Due to the high temperature, manual operation is dangerous. Therefore, a de-impurity mechanism for ironmaking process is proposed to solve the above problems. Summary of the invention
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies of the prior art, the utility model aims to provide a debris removal mechanism for ironmaking process, which has the advantages of automatic cleaning, simplicity and practicality.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a technical solution adopted by a de-impurity mechanism for an ironmaking process is: it comprises a first moving box, a second moving box is arranged on the top of the first moving box, the inner cavities of the first moving box and the second moving box are both fixedly connected with a driving motor, the output end of the driving motor is fixedly connected with a threaded rod, the surface of the threaded rod is threadedly connected with a threaded sleeve, the inner cavities of the first moving box and the second moving box are both fixedly connected with a supporting rod, the surface of the supporting rod is slidably connected with a supporting block, one side of the supporting block is fixedly connected with a moving plate through an extension rod, the left side of the top of the left moving plate is fixedly connected with a hydraulic telescopic rod, the output end of the hydraulic telescopic rod is fixedly connected with a rotating box, the top of the inner cavity of the rotating box is fixedly connected with a servo motor, the output end of the servo motor is fixedly connected with a driving gear, the surface of the driving gear is meshed with a driven gear, the inner cavity of the driven gear is fixedly connected with a rotating rod, the bottom of the rotating rod is fixedly connected with an electromagnet, and the bottom of the electromagnet is magnetically attracted with a de-impurity plate.
[0007] As a preferred solution, the surfaces of the first moving box and the second moving box are both provided with sliding grooves adapted to the extension rods, and the top of the second moving box is fixedly connected with a position sensor.
[0008] As a preferred solution, the number of the movable plates is two, the top of the bottom movable plate is fixedly connected to the bottom of the second movable box, the first movable box is longitudinally designed, and the second movable box is vertically designed.
[0009] As a preferred solution, a measuring plate is fixedly connected to the bottom of the left side of the second moving box, and a distance measuring sensor is fixedly connected to the right side of the bottom of the left moving plate.
[0010] As a preferred solution, a support plate is fixedly connected to the bottom of the inner cavity of the rotating box, and the rotating rod is movably connected to the support plate via a bearing.
[0011] As a preferred solution, a rotation sensor is fixedly connected to the inner cavity of the rotating rod, and the threaded sleeve is fixedly connected to the supporting block via a connecting block.
[0012] As a preferred solution, the front side of the impurity removing plate is open in design, the top of the rear side of the impurity removing plate is connected to a flushing pipe, and the rear side of the bottom of the impurity removing plate is fixedly connected to a cushion block.
[0013] Compared with the prior art, the utility model provides an impurity removal mechanism for ironmaking process, which has the following beneficial effects.
[0014] 1. Through the coordinated use of the first moving box, the second moving box, the driving motor, the threaded rod, the threaded sleeve, the supporting rod, the supporting block, the moving plate, the hydraulic telescopic rod, the rotating box, the servo motor, the driving gear, the driven gear, the rotating rod, the electromagnet and the impurity removal plate, the floating impurities can be automatically collected and the collected impurities can be discharged and cleaned in time, so the equipment can achieve the purpose of automatic cleaning and reuse. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the internal structure of the second mobile box of the utility model;
[0017] Figure 3 This is a schematic diagram of the internal structure of the rotating box of the utility model;
[0018] Figure 4 It is a left side cross-sectional schematic diagram of the impurity removal plate of the utility model.
[0019] In the figure: 1. first moving box; 2. second moving box; 3. driving motor; 4. threaded rod; 5. threaded sleeve; 6. support rod; 7. support block; 8. moving plate; 9. hydraulic telescopic rod; 10. rotating box; 11. servo motor; 12. driving gear; 13. driven gear; 14. rotating rod; 15. electromagnet; 16. debris removal plate; 17. position sensor; 18. measuring plate; 19. distance sensor; 20. supporting plate; 21. rotation sensor; 22. flushing pipe; 23. pad. DETAILED DESCRIPTION
[0020] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0021] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0023] See also Figure 1-4 The utility model: a kind of impurity removal mechanism for ironmaking process, comprises a first moving box 1, a second moving box 2 is arranged on the top of the first moving box 1, the inner cavities of the first moving box 1 and the second moving box 2 are fixedly connected with a driving motor 3, the output end of the driving motor 3 is fixedly connected with a threaded rod 4, the surface of the threaded rod 4 is threadedly connected with a threaded sleeve 5, the inner cavities of the first moving box 1 and the second moving box 2 are fixedly connected with a supporting rod 6, the surface of the supporting rod 6 is slidably connected with a supporting block 7, one side of the supporting block 7 is fixedly connected with a moving plate 8 through an extension rod, the left side of the top of the left moving plate 8 is fixedly connected with a hydraulic telescopic rod 9, the output end of the hydraulic telescopic rod 9 is fixedly connected with a rotating box 10, the top of the inner cavity of the rotating box 10 is fixedly connected with a servo motor 11, the output end of the servo motor 11 is fixedly connected with a driving gear 12, the surface of the driving gear 12 is meshed with a driven gear 13, the inner cavity of the driven gear 13 is fixedly connected with a rotating rod 14, the bottom of the rotating rod 14 is fixedly connected with an electromagnet 15, and the bottom of the electromagnet 15 is magnetically attracted with an impurity removal plate 16.
[0024] The surfaces of the first moving box 1 and the second moving box 2 are both provided with sliding grooves adapted to the extension rods, and the top of the second moving box 2 is fixedly connected with a position sensor 17;
[0025] By providing the position sensor 17 , the position of the second moving box 2 can be detected.
[0026] There are two movable plates 8, the top of the bottom movable plate 8 is fixedly connected to the bottom of the second movable box 2, the first movable box 1 is longitudinally designed, and the second movable box 2 is vertically designed;
[0027] A measuring plate 18 is fixedly connected to the bottom of the left side of the second moving box 2, and a distance measuring sensor 19 is fixedly connected to the right side of the bottom of the left moving plate 8;
[0028] By providing the measuring plate 18 and the distance measuring sensor 19 , the falling distance of the left moving plate 8 can be detected.
[0029] The bottom of the inner cavity of the rotating box 10 is fixedly connected with a support plate 20, and the rotating rod 14 is movably connected to the support plate 20 through a bearing;
[0030] By providing the support plate 20 , the rotating rod 14 can be supported to prevent the rotating rod 14 from being subjected to excessive force.
[0031] The inner cavity of the rotating rod 14 is fixedly connected with a rotation sensor 21, and the threaded sleeve 5 is fixedly connected with the support block 7 through a connecting block;
[0032] By providing the rotation sensor 21 , the rotation angle of the rotating rod 14 can be detected.
[0033] The front side of the impurity removal plate 16 is open, the top of the rear side of the impurity removal plate 16 is connected to a flushing pipe 22, and the rear side of the bottom of the impurity removal plate 16 is fixedly connected to a cushion block 23;
[0034] By providing the flushing pipe 22, the impurity removal plate 16 can be flushed after the impurities are collected, and by providing the pad 23, the left side of the impurity removal plate 16 can be raised to facilitate the discharge of impurities.
[0035] The working principle of the utility model is as follows: start the driving motor 3 in the first moving box 1, the driving motor 3 drives the support block 7 to move through the threaded rod 4 and the threaded sleeve 5, the support block 7 drives the bottom moving plate 8 to move forward and backward, adjust the position of the second moving box 2 so that the second moving box 2 is located at the top of the slag discharge port, and then start the driving motor 3 in the second moving box 2, the driving motor 3 drives the support block 7 to move through the threaded rod 4 and the threaded sleeve 5, the support block 7 drives the left moving plate 8 to move up and down, adjust the height of the left moving plate 8, stop the driving motor 3 when it is adjusted to a suitable height, the hydraulic telescopic rod 9 drives the rotating box 10 to move downward, and the rotating box 10 drives the impurity removal plate 16 downward to enter the slag discharge port The servo motor 11 drives the rotating rod 14 to rotate through the driving gear 12 and the driven gear 13, and the rotating rod 14 drives the impurity removing plate 16 to rotate twice in the iron slag solution in the slag discharge port. Impurities enter the inner cavity of the impurity removing plate 16 through the gap opened by the impurity removing plate 16, and then drive the second moving box 2 to reset to the starting position, place the impurity removing plate 16 on the external collecting plate, and cut off the power to the electromagnet 15. At this time, the impurity removing plate 16 will be detached, and the impurity removing plate 16 will tilt to the right under the action of the pad 23. At this time, the external pipeline is connected to the flushing pipe 22 to flush the inside of the impurity removing plate 16. After flushing, the electromagnet 15 is used again to magnetically limit the position, and the above steps can be repeated again to perform the impurity removal operation.
[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.
Claims
1. A debris removal mechanism for an ironmaking process, comprising a first moving box (1), characterized in that: A second moving box (2) is arranged on the top of the first moving box (1); the inner cavities of the first moving box (1) and the second moving box (2) are both fixedly connected to a driving motor (3); the output end of the driving motor (3) is fixedly connected to a threaded rod (4); the surface of the threaded rod (4) is threadedly connected to a threaded sleeve (5); the inner cavities of the first moving box (1) and the second moving box (2) are both fixedly connected to a supporting rod (6); the surface of the supporting rod (6) is slidably connected to a supporting block (7); one side of the supporting block (7) is fixedly connected to a moving plate (8) via an extension rod; the left moving plate (8) 8) A hydraulic telescopic rod (9) is fixedly connected to the left side of the top, the output end of the hydraulic telescopic rod (9) is fixedly connected to a rotating box (10), the top of the inner cavity of the rotating box (10) is fixedly connected to a servo motor (11), the output end of the servo motor (11) is fixedly connected to a driving gear (12), the surface of the driving gear (12) is meshed with a driven gear (13), the inner cavity of the driven gear (13) is fixedly connected to a rotating rod (14), the bottom of the rotating rod (14) is fixedly connected to an electromagnet (15), and the bottom of the electromagnet (15) is magnetically attracted to a debris removal plate (16).
2. The impurity removal mechanism for ironmaking process according to claim 1, characterized in that: The surfaces of the first moving box (1) and the second moving box (2) are both provided with sliding grooves adapted to the extension rods, and the top of the second moving box (2) is fixedly connected with a position sensor (17).
3. The impurity removal mechanism for ironmaking process according to claim 1, characterized in that: The number of the movable plates (8) is two, the top of the bottom movable plate (8) is fixedly connected to the bottom of the second movable box (2), the first movable box (1) is longitudinally designed, and the second movable box (2) is vertically designed.
4. The impurity removal mechanism for ironmaking process according to claim 1, characterized in that: A measuring plate (18) is fixedly connected to the bottom of the left side of the second moving box (2), and a distance measuring sensor (19) is fixedly connected to the right side of the bottom of the left moving plate (8).
5. The impurity removal mechanism for ironmaking process according to claim 1, characterized in that: A support plate (20) is fixedly connected to the bottom of the inner cavity of the rotating box (10), and the rotating rod (14) is movably connected to the support plate (20) via a bearing.
6. The impurity removal mechanism for ironmaking process according to claim 1, characterized in that: A rotation sensor (21) is fixedly connected to the inner cavity of the rotating rod (14), and the threaded sleeve (5) is fixedly connected to the support block (7) via a connecting block.
7. The impurity removal mechanism for ironmaking process according to claim 1, characterized in that: The front side of the impurity removal plate (16) is of open design, the top of the rear side of the impurity removal plate (16) is connected to a flushing pipe (22), and the rear side of the bottom of the impurity removal plate (16) is fixedly connected to a cushion block (23).