Electric porcelain insulator raw material iron removal device

By designing a raw iron removal device for electro-ceramic insulators including feeding chamber, crushing chamber, iron removal chamber, raw material chamber, iron filing chamber, fixing frame, funnel, semi-circle, magnet, screw rod, drive motor and scraper ring, the solution is to In the prior art, the problem of the inability to effectively adsorb iron filings in the static raw materials, and the efficient and comprehensive iron removal effect is achieved.

CN222490448UActive Publication Date: 2025-02-18JIANG XI SHENG PING XIANG SHI NAN KENG GAO YA DIAN CI CHANG
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Patent Information

Application Number
CN202421048582.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-02-18
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

In the prior art, the electroceramic insulator raw material is stationary during the iron removal process, so that some of the iron filings pressed on the bottom of the raw material cannot be effectively adsorbed on the magnet.

Method used

An iron removal device for raw material of electric porcelain insulator is designed, including a feeding room, a crushing room, an iron removal room, a raw material room, an iron chip room, a fixing frame, a funnel, a semi-circle, a magnet, a screw, a drive motor and a scraper ring. By putting raw materials into the feeding chamber, directing them to the semi-circle through the funnel, the magnet adsorbs metal substances, and the driving motor drives the scraper ring to scrape the metal substances to the iron chip chamber to achieve iron removal.

Benefits of technology

The device is simple in structure and easy to operate. The magnet magnetic force can penetrate the semi-circle, fully adsorb the metal substance in the raw material, avoiding leakage, and significantly improving the efficiency and practicality of iron removal.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electric porcelain insulator raw material deironing device which comprises a device body, a feeding chamber is arranged in the device body, a smashing chamber is arranged below the feeding chamber, and a deironing chamber is arranged below the smashing chamber. According to the device, raw materials are put into the feeding chamber, then fall to the funnel and are guided to the semicircular piece through the funnel, metal substances are adsorbed to the semicircular piece under the action of the magnet, the raw materials fall into the raw material chamber from the two sides of the semicircular piece, then the driving motor is started, the lead screw is driven, and then the scraping ring is driven; according to the iron removal device for the electric porcelain insulator raw material, the structure is simple, the operation is convenient, the magnetic force of the magnet can penetrate through the semi-circular piece, the metal substances in the raw material are comprehensively adsorbed, defects and leakage are avoided, and the practicability of the device is greatly improved. The iron removal device for the electric porcelain insulator raw material has the advantages that the structure is simple, the operation is convenient, and the magnetic force of the magnet can penetrate through the semi-circular piece, so that the metal substances in the raw material are comprehensively adsorbed.
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Description

Technical Field

[0001] The utility model relates to the technical field of insulator processing, in particular to a device for removing iron from raw materials of electric porcelain insulators. Background Art

[0002] Raw material iron removal refers to the removal of metallic iron, iron oxide and iron-containing minerals contained in the blank. Iron removal is a very important process in raw material processing.

[0003] The existing technology has the following problems:

[0004] At present, magnets are mostly used to remove iron filings from raw materials of electric porcelain insulators. When these magnets are adsorbing the raw materials, the raw materials are stationary, resulting in that some iron filings pressed at the bottom of the raw materials cannot be effectively adsorbed on the magnets.

[0005] To this end, we proposed an electric porcelain insulator raw material iron removal device to solve the above-mentioned drawbacks. Utility Model Content

[0006] The utility model aims to solve the problem in the prior art that the raw materials are stationary, resulting in that part of the iron filings pressed at the bottom of the raw materials cannot be effectively adsorbed on the magnet, and proposes an electric porcelain insulator raw material iron removal device.

[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0008] A device for removing iron from raw materials of electric porcelain insulators comprises a device body, wherein a feeding chamber is arranged inside the device body, a crushing chamber is arranged below the feeding chamber, an iron removal chamber is arranged below the crushing chamber, a raw material chamber is arranged below the iron removal chamber, iron filings chambers are arranged on both sides of the raw material chamber, a fixing frame is arranged inside the iron removal chamber, a funnel is arranged below the fixing frame, a semicircular piece is arranged below the funnel, a magnet is arranged below the semicircular piece, a screw rod is arranged below the magnet, a driving motor is installed at the end of the screw rod, a scraper ring is arranged on the surface of the screw rod, and the scraper ring is arranged in close contact with the semicircular piece.

[0009] Preferably, a conveying paddle is provided inside the funnel, and a conveying motor is installed at the end of the conveying paddle through a coupling, and the conveying motor is installed on the upper surface of the device body.

[0010] Preferably, a crushing roller is arranged inside the crushing chamber, and a crushing motor is installed at the end of the crushing roller through a coupling, and a gear is arranged on the surface of the crushing roller, and the two gears are meshed and connected.

[0011] Preferably, a plurality of the funnels are provided, and the plurality of the funnels are distributed on the lower surface of the fixing frame in a rectangular array.

[0012] Preferably, the lower surface of the device body is provided with supporting feet.

[0013] Preferably, a control panel is provided on the side surface of the device body.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] (1) The utility model is provided with a device body, a raw material chamber, an iron filing chamber, a feeding chamber, a crushing chamber, an iron removal chamber, a fixing frame, a funnel, a semicircular sheet, a magnet, a screw rod, a driving motor and a scraping ring. When in use, the raw material is put into the feeding chamber, and then falls to the funnel, and is guided to the semicircular sheet through the funnel. The metal material is adsorbed on the semicircular sheet under the action of the magnet, and the raw material falls from both sides of the semicircular sheet into the raw material chamber. Then the driving motor is started to drive the screw rod, and then the scraping ring is driven to scrape the metal material on the semicircular sheet and make it fall into the iron filing chamber, thereby completing the iron removal operation of the raw material of the electric porcelain insulator. The utility model has a simple structure and is easy to operate. The magnetic force of the magnet can penetrate the semicircular sheet to fully adsorb the metal material in the raw material to avoid omissions, thereby greatly improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings required to be used in the embodiments are briefly introduced below.

[0017] Figure 1 This is a structural schematic diagram of a device for removing iron from raw materials of electric porcelain insulators proposed by the utility model;

[0018] Figure 2 This is a schematic diagram of the internal structure of a device for removing iron from raw materials of electric porcelain insulators proposed by the utility model;

[0019] Figure 3 The utility model discloses a schematic diagram of the internal structure of a semicircular piece of a device for removing iron from raw materials of electric porcelain insulators.

[0020] Legend:

[0021] 1. Device body; 2. Raw material chamber; 3. Iron filing chamber; 4. Loading chamber; 5. Crushing chamber; 6. Iron removal chamber; 7. Crushing roller; 8. Crushing motor; 9. Gear; 10. Fixed frame; 11. Funnel; 12. Semicircular piece; 13. Magnet; 14. Screw; 15. Drive motor; 16. Scraper ring; 17. Conveying paddle; 18. Conveying motor; 19. Support foot; 20. Control panel. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the utility model. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the utility model.

[0023] Please refer to Figure 1-3 A device for removing iron from raw materials of electric porcelain insulators comprises a device body 1, a feeding chamber 4 is arranged inside the device body 1, a crushing chamber 5 is arranged below the feeding chamber 4, a deironing chamber 6 is arranged below the crushing chamber 5, a raw material chamber 2 is arranged below the deironing chamber 6, iron filings chambers 3 are arranged on both sides of the raw material chamber 2, a fixing frame 10 is arranged inside the deironing chamber 6, a funnel 11 is arranged below the fixing frame 10, a semicircular piece 12 is arranged below the funnel 11, a magnet 13 is arranged below the semicircular piece 12, a screw rod 14 is arranged below the magnet 13, and a driving motor 15 is installed at the end of the screw rod 14, a scraper ring 16 is arranged on the surface of the screw rod 14, and the scraper ring 16 is arranged in close contact with the semicircular piece 12.

[0024] In the present embodiment: when in use, the raw material is put into the loading chamber 4, and then falls to the funnel 11, and is guided to the semicircular piece 12 through the funnel 11. The metal material is adsorbed on the semicircular piece 12 under the action of the magnet 13, and the raw material will fall from both sides of the semicircular piece 12 into the raw material chamber 2, and then the driving motor 15 is started to drive the screw rod 14, and then drive the scraper ring 16 to scrape the metal material on the semicircular piece 12 and make it fall into the iron filing chamber 3, thereby completing the iron removal operation of the raw material of the electric porcelain insulator. The utility model has a simple structure and is easy to operate. The magnetic force of the magnet 13 can penetrate the semicircular piece 12, and the metal material in the raw material is fully adsorbed to avoid omissions, which greatly improves the practicability of the device.

[0025] Specifically, a conveying paddle 17 is disposed inside the funnel 11 , and a conveying motor 18 is installed at the end of the conveying paddle 17 via a coupling, and the conveying motor 18 is installed on the upper surface of the device body 1 .

[0026] In this embodiment: by providing a conveying motor 18 and a conveying paddle 17, the conveying motor 18 is started to drive the conveying paddle 17 to convey the raw materials, thereby preventing the raw materials from clogging the funnel 11 and preventing the raw materials from falling effectively.

[0027] Specifically, a pulverizing roller 7 is disposed inside the pulverizing chamber 5 , and a pulverizing motor 8 is installed at the end of the pulverizing roller 7 via a coupling, and a gear 9 is disposed on the surface of the pulverizing roller 7 , and two gears 9 are meshed and connected.

[0028] In this embodiment: by setting a crushing roller 7, a crushing motor 8 and a gear 9, by starting the crushing motor 8, under the action of the gear 9, the two crushing rollers 7 are driven to rotate, the raw materials are crushed, and the subsequent iron removal operation is convenient.

[0029] Specifically, a plurality of funnels 11 are provided, and the plurality of funnels 11 are distributed on the lower surface of the fixing frame 10 in a rectangular array.

[0030] In this embodiment, a plurality of funnels 11 are provided to guide the raw materials so that the raw materials can all fall onto the semicircular sheet 12 .

[0031] Specifically, a support foot 19 is provided on the lower surface of the device body 1 .

[0032] In this embodiment, the support legs 19 are provided to support the device body 1 , thereby increasing the height of the device body 1 and reducing the erosion of the device body 1 by ground moisture.

[0033] Specifically, a control panel 20 is provided on the side surface of the device body 1 .

[0034] In this embodiment: a control panel 20 is provided to control the raw material iron removal device. The control circuit of the control panel 20 can be realized by simple programming by technicians in this field. It is common knowledge in this field and is only used without modification. Therefore, the control method and circuit connection will not be described in detail.

[0035] Working principle: When in use, the raw material is put into the loading chamber 4, and then falls to the funnel 11, and is guided to the semicircular piece 12 through the funnel 11. The metal material is adsorbed on the semicircular piece 12 under the action of the magnet 13, and the raw material will fall from both sides of the semicircular piece 12 into the raw material chamber 2, and then the driving motor 15 is started to drive the screw rod 14, and then drive the scraper ring 16 to scrape the metal material on the semicircular piece 12 and make it fall into the iron filing chamber 3, thereby completing the iron removal operation of the raw material of the electric porcelain insulator. The utility model has a simple structure and is easy to operate. The magnetic force of the magnet 13 can penetrate the semicircular piece 12, and the metal material in the raw material is fully adsorbed to avoid omissions, which greatly improves the practicability of the device.

[0036] It should be understood that the above specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, and do not constitute a limitation on the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. In addition, the claims attached to the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the attached claims, or the equivalent forms of such scope and boundaries.

Claims

1. A device for removing iron from raw materials of electric porcelain insulators, comprising a device body (1), characterized in that: A feeding chamber (4) is arranged inside the device body (1), a crushing chamber (5) is arranged below the feeding chamber (4), an iron removal chamber (6) is arranged below the crushing chamber (5), a raw material chamber (2) is arranged below the iron removal chamber (6), iron filing chambers (3) are arranged on both sides of the raw material chamber (2), a fixing frame (10) is arranged inside the iron removal chamber (6), a funnel (11) is arranged below the fixing frame (10), a semicircular sheet (12) is arranged below the funnel (11), a magnet (13) is arranged below the semicircular sheet (12), a screw rod (14) is arranged below the magnet (13), and a driving motor (15) is installed at the end of the screw rod (14), and a scraper ring (16) is arranged on the surface of the screw rod (14), and the scraper ring (16) is arranged in close contact with the semicircular sheet (12).

2. The iron removal device for raw materials of electric porcelain insulators according to claim 1 is characterized in that: A conveying paddle (17) is arranged inside the funnel (11), and a conveying motor (18) is installed at the end of the conveying paddle (17) via a coupling, and the conveying motor (18) is installed on the upper surface of the device body (1).

3. The iron removal device for raw materials of electric porcelain insulators according to claim 1 is characterized in that: A crushing roller (7) is arranged inside the crushing chamber (5), and a crushing motor (8) is installed at the end of the crushing roller (7) through a coupling. A gear (9) is arranged on the surface of the crushing roller (7), and the two gears (9) are meshed and connected.

4. The iron removal device for raw materials of electric porcelain insulators according to claim 1 is characterized in that: A plurality of the funnels (11) are provided, and the plurality of the funnels (11) are distributed on the lower surface of the fixing frame (10) in a rectangular array.

5. The iron removal device for raw materials of electric porcelain insulators according to claim 1, characterized in that: The lower surface of the device body (1) is provided with supporting feet (19).

6. The iron removal device for raw materials of electric porcelain insulators according to claim 1, characterized in that: A control panel (20) is provided on the side surface of the device body (1).