High-pressure rotary cleaning device for copper wires

Abstract

The utility model discloses a copper wire high-pressure rotary cleaning device which comprises a shell, an upper partition plate and a lower partition plate are connected in the shell, a spraying structure used for spraying and cleaning a copper wire is installed in the shell and located below the upper partition plate, and a vibration structure is arranged on the inner wall of the shell and located above the lower partition plate. And the vibration structure is connected with a filter screen plate for supporting the copper wire. According to the high-pressure rotary cleaning device for the copper wire, water can be reused after being supplemented, so that the cyclic utilization rate of resources is improved, and environmental pollution is reduced. In general, according to the cleaning device, through a series of mechanical and chemical processes, efficient and thorough cleaning of the copper wire is achieved, and dirty liquid generated by cleaning can be effectively recycled and utilized.

Description

Technical Field

[0001] The utility model relates to the technical field of copper wire production equipment, in particular to a copper wire high-pressure rotary cleaning device. Background Art

[0002] The current copper wire production process is mainly the drawing and wire drawing process. The copper wires produced by the two processes will have copper powder attached to the surface to varying degrees. Among them, the copper wires produced by the wire drawing process will have varying degrees of wire drawing oil residue on the surface.

[0003] At present, our factory has been using tank ultrasonic cleaning method to clean copper wire, but due to the shortcomings of tank cleaning such as no flow of tank liquid, low liquid replacement efficiency and waste of resources, the effect after cleaning is not good.

[0004] Since the bath liquid does not flow, the copper powder, impurities and oil stains shaken off by the ultrasonic wave will float in the bath liquid. When we use the crane to lift the cleaned copper wire, it is inevitable that the copper powder, impurities and oil stains in the bath liquid will flow to the surface of the copper wire to varying degrees with the liquid. After being added to the copper melting tank, the electrolyte will be contaminated, and finally the appearance of the copper foil will be abnormal.

[0005] In view of the above problems, it is urgent to carry out innovative design based on the original cleaning device. Utility Model Content

[0006] The technical solution of the utility model aims at the technical problem that the existing technical solution is too single, and provides a copper wire high-pressure rotary cleaning device with a solution that is significantly different from the existing technology to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a copper wire high-pressure rotary cleaning device, comprising a shell, an upper partition and a lower partition are respectively connected to the shell, and a spray structure for spraying and cleaning the copper wire is installed below the upper partition in the shell, a vibration structure is arranged on the inner wall of the shell above the lower partition, and the vibration structure is connected to a filter screen plate for supporting the copper wire, and the lower end of the vibration structure passes through the bottom of the shell and is connected to a drive motor, the vibration structure is located between the lower partition and the bottom of the shell and is provided with a hydrodynamic structure for supplying water to the spray structure, and a sealing window is connected to a sealing hinge on the shell.

[0008] Preferably, both sides of the top of the upper partition are arranged to be inclined inwards, and the top of the lower partition is arranged to be inclined.

[0009] Preferably, the spray structure includes a main pipe, a side nozzle pipe, a first cylinder, a second cylinder, and a reset spring. The bottom of the upper partition is connected to the main pipe, and the bottom of both ends of the main pipe is respectively connected to a side nozzle pipe. The first cylinder is connected to the lower middle part of the main pipe, and the second cylinder is arranged in the first cylinder, and a reset spring is connected between the outer wall of the lower end of the second cylinder and the outer wall of the first cylinder.

[0010] Preferably, a plurality of holes for spraying are densely and evenly spaced on the outer wall of the second cylinder, and the second cylinder and the first cylinder are connected in a snap-fitting and sliding manner.

[0011] Preferably, the vibration structure includes a trigger plate, a trigger block, a mounting cylinder, a buffer spring, and a main rotating shaft. A trigger plate is symmetrically connected to each of the two sides of the bottom of the filter screen plate, and a trigger block is fittedly connected to the bottom side of the trigger plate, and the trigger block is connected to the inner wall of the shell. A mounting cylinder is connected to the central area of ​​the bottom of the filter screen plate, and a main rotating shaft is provided in the mounting cylinder, and a buffer spring is connected to the inner wall of the mounting cylinder and the end of the main rotating shaft, and the lower end of the main rotating shaft passes through the bottom of the shell and is connected to a drive motor.

[0012] Preferably, the inner wall of the installation tube and the end of the main shaft are both configured as polygons for matching with each other, and the installation tube and the main shaft are in a snap-fitting and sliding connection.

[0013] Preferably, the hydrodynamic structure includes a bevel gear group, a first connecting shaft, a chain, a second connecting shaft, and a fan blade rotating shaft. The main rotating shaft is located in the area between the lower partition and the bottom of the shell, and the outer wall is connected to the bevel gear group, and the bevel gear group is connected to the first connecting shaft. The end of the first connecting shaft passes through the outer wall of the shell and is connected to the chain through a sprocket. The chain is connected to the second connecting shaft through the sprocket, and the second connecting shaft is rotatably connected to the outer wall of the shell. The second connecting shaft is connected to the fan blade rotating shaft through the full gear group, and the fan blade rotating shaft is rotatably connected to the inner wall of the shell, and the blades of the fan blade rotating shaft are located in the recess above the upper partition.

[0014] Compared with the prior art, the utility model has the following beneficial effects: the copper wire high-pressure rotary cleaning device is matched with the copper wire bundled coil cleaning, and the efficient cleaning of the copper wire is achieved through the mutual cooperation of the vibration structure and the filter screen plate. Specifically, the device can drive the bundled copper wire to rotate and cooperate with the spray structure to clean the copper wire. 1. The filter screen plate is driven to vibrate through the periodic triggering of the vibration structure, so that the clogging of the holes on the filter screen plate can be avoided, and the copper wire carried on the filter screen plate can be vibrated, so as to better remove the copper powder and oil stains attached thereto. 2. During the cleaning process, the flowing water sprays on the copper wire, effectively removing the copper powder, oil stains and other dirt on the surface of the copper wire from the surface, achieving the effect of thorough cleaning and no dripping of the dirty liquid. 3. The cleaned dirty liquid passes through the holes of the filter screen plate, falls to the lower partition, and is collected in a centralized manner. 4. The recovered dirty liquid can be reused after sewage treatment and water replenishment, which not only improves the recycling rate of resources, but also reduces environmental pollution. In general, this cleaning device achieves efficient and thorough cleaning of the copper wire through a series of mechanical and chemical processes, and can effectively recycle and utilize the dirty liquid generated by cleaning.

[0015] The design of this device takes into account the reduction of additional equipment and energy consumption. Specifically, when the device is working, it can supply water to the spray mechanism without using additional equipment such as water pumps, and without consuming energy. 1. Turn on the drive motor. 2. The drive motor drives the vibration structure to work at the same time, so that the vibration structure can start its work and vibrate and clean the copper wire. 3. The drive motor also drives the hydrodynamic structure to operate, so that the spray mechanism can be supplied with water for cleaning. This design makes operation simple and convenient, and also reduces operating costs because it reduces the need for additional water pumps and energy. In addition, the energy-saving and environmentally friendly characteristics of this device also meet the requirements of modern society for sustainable development and environmental protection. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the front cross-sectional structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the front view structure of the reset spring of the utility model;

[0018] Figure 3 This is a schematic diagram of the front view structure of the utility model;

[0019] Figure 4 It is a rear view structural schematic diagram of the utility model.

[0020] In the figure: 1. Shell; 2. Upper partition; 3. Lower partition; 4. Spray structure; 401. Main pipeline; 402. Side nozzle pipe; 403. First cylinder; 404. Second cylinder; 405. Reset spring; 5. Vibration structure; 501. Trigger plate; 502. Trigger block; 503. Mounting cylinder; 504. Buffer spring; 505. Main shaft; 6. Filter screen; 7. Drive motor; 8. Hydrodynamic structure; 801. Bevel gear set; 802. First connecting shaft; 803. Chain; 804. Second connecting shaft; 805. Fan blade shaft; 9. Sealing window. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-4 The utility model provides a technical solution: a copper wire high-pressure rotary cleaning device, including a shell 1, an upper baffle 2, a lower baffle 3, a spray structure 4, a main pipeline 401, a side nozzle pipe 402, a first cylinder 403, a second cylinder 404, a reset spring 405, a vibration structure 5, a trigger plate 501, a trigger block 502, a mounting cylinder 503, a buffer spring 504, a main shaft 505, a filter screen plate 6, a drive motor 7, a hydrodynamic structure 8, a bevel gear set 801, a first connecting shaft 802, a chain 803, a second connecting shaft 804, and a fan blade A rotating shaft 805 and a sealing window 9 are respectively connected to an upper partition 2 and a lower partition 3 in the shell 1, and a spray structure 4 for spraying and cleaning the copper wire is installed below the upper partition 2 in the shell 1, a vibration structure 5 is arranged on the inner wall of the shell 1 above the lower partition 3, and the vibration structure 5 is connected to a filter screen plate 6 for supporting the copper wire, and the lower end of the vibration structure 5 passes through the bottom of the shell 1 and is connected to a driving motor 7, the vibration structure 5 is located between the lower partition 3 and the bottom of the shell 1, and a hydraulic structure 8 for supplying water to the spray structure 4 is provided, and a sealing hinge on the shell 1 is connected to a sealing window 9.

[0023] Both sides of the top of the upper partition plate 2 are arranged to be inclined inwards, and the top of the lower partition plate 3 is arranged to be inclined.

[0024] The spray structure 4 includes a main pipeline 401, a side nozzle pipe 402, a first cylinder 403, a second cylinder 404, and a reset spring 405. The main pipeline 401 is connected to the bottom of the upper partition 2, and a side nozzle pipe 402 is connected to the bottom of each end of the main pipeline 401. The first cylinder 403 is connected to the lower middle of the main pipeline 401, and the second cylinder 404 is arranged in the first cylinder 403, and a reset spring 405 is connected between the outer wall of the lower end of the second cylinder 404 and the outer wall of the first cylinder 403.

[0025] The outer wall of the second cylinder 404 is densely and evenly spaced with a plurality of holes for spraying, and the second cylinder 404 and the first cylinder 403 are connected by snap-fitting and sliding.

[0026] The vibration structure 5 includes a trigger plate 501, a trigger block 502, a mounting cylinder 503, a buffer spring 504, and a main rotating shaft 505. A trigger plate 501 is symmetrically connected to both sides of the bottom of the filter screen plate 6, and the trigger block 502 is fitted and connected to the bottom side of the trigger plate 501, and the trigger block 502 is connected to the inner wall of the shell 1. The mounting cylinder 503 is connected to the central area of ​​the bottom of the filter screen plate 6, and the main rotating shaft 505 is arranged in the mounting cylinder 503, and the buffer spring 504 is connected to the inner wall of the mounting cylinder 503 and the end of the main rotating shaft 505, and the lower end of the main rotating shaft 505 passes through the bottom of the shell 1 and is connected to the driving motor 7.

[0027] The inner wall of the installation tube 503 and the end of the main shaft 505 are both configured as polygons for matching with each other, and the installation tube 503 and the main shaft 505 are in a snap-fitting and sliding connection.

[0028] The hydrodynamic structure 8 includes a bevel gear set 801, a first connecting shaft 802, a chain 803, a second connecting shaft 804, and a fan blade rotating shaft 805. The main rotating shaft 505 is located in the area between the lower partition 3 and the bottom of the shell 1. The outer wall is connected to the bevel gear set 801, and the first connecting shaft 802 is connected to the bevel gear set 801. The end of the first connecting shaft 802 passes through the outer wall of the shell 1 and is connected to the chain 803 through a sprocket. The chain 803 is connected to the second connecting shaft 804 through the sprocket, and the second connecting shaft 804 is rotatably connected to the outer wall of the shell 1. The second connecting shaft 804 is connected to the fan blade rotating shaft 805 through the full gear set, and the fan blade rotating shaft 805 is rotatably connected to the inner wall of the shell 1, and the blades of the fan blade rotating shaft 805 are located in the recess above the upper partition 2.

[0029] Working principle: According to Figure 1As shown, first open the sealing window 9, place the copper wire in a circular coiled shape in the middle position of the filter screen plate 6, close the sealing window 9, start the driving motor 7, drive the main shaft 505 to rotate, drive the filter screen plate 6 and the copper wire thereon to rotate through the installation cylinder 503, so as to facilitate the subsequent spray cleaning, drive the first connecting shaft 802 to rotate through the bevel gear set 801, the first connecting shaft 802 drives the second connecting shaft 804 to rotate through the sprocket and chain 803, and drive the fan blade shaft 805 to rotate quickly through the full gear set, so as to inject the cleaning liquid between the upper partition plate 2 and the shell 1 into the main pipeline 401;

[0030] The cleaning liquid passes through the side nozzle tubes 402 on both sides to cooperate with the rotation of the copper wire to clean the outside of the copper wire. At the same time, the cleaning liquid enters the first cylinder 403. Under the action of gravity and impact, the second cylinder 404 moves downward out of the first cylinder 403 and is located in the middle area of ​​the circular rolled copper wire. The cleaning liquid is sprayed out through the holes on the second cylinder 404 to wash the inside of the copper wire.

[0031] As the filter screen plate 6 drives the trigger plate 501 to continuously rotate, the arc surface of the trigger plate 501 indirectly contacts the trigger block 502, lifting the filter screen plate 6, and the buffer spring 504 is stretched. When the trigger plate 501 is out of contact with the trigger block 502, the buffer spring 504 drives the filter screen plate 6 to reset downward, generating vibration, causing the copper wire on it to vibrate and cooperate with the cleaning spray. This is the working principle of the copper wire high-pressure rotary cleaning device.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A copper wire high-pressure rotary cleaning device, comprising a housing (1), characterized in that: The shell (1) is respectively connected to an upper partition (2) and a lower partition (3), and a spray structure (4) for spraying and cleaning the copper wire is installed below the upper partition (2) in the shell (1), a vibration structure (5) is arranged on the inner wall of the shell (1) above the lower partition (3), and the vibration structure (5) is connected to a filter screen (6) for supporting the copper wire, and the lower end of the vibration structure (5) passes through the bottom of the shell (1) and is connected to a drive motor (7), the vibration structure (5) is provided with a hydraulic structure (8) for supplying water to the spray structure (4) between the lower partition (3) and the bottom of the shell (1), and a sealing window (9) is connected to the sealing hinge on the shell (1).

2. A copper wire high pressure rotary cleaning device according to claim 1, characterized in that: The top sides of the upper partition (2) are arranged to be inclined inwards, and the top of the lower partition (3) is arranged to be inclined.

3. The copper wire high pressure rotary cleaning device according to claim 1, characterized in that: The spray structure (4) comprises a main pipe (401), a side nozzle pipe (402), a first cylinder (403), a second cylinder (404), and a return spring (405); the bottom of the upper partition (2) is connected to the main pipe (401), and the bottoms of both ends of the main pipe (401) are respectively connected to a side nozzle pipe (402); the middle and lower part of the main pipe (401) is connected to the first cylinder (403), and the second cylinder (404) is arranged inside the first cylinder (403); and a return spring (405) is connected between the outer wall of the lower end of the second cylinder (404) and the outer wall of the first cylinder (403).

4. A copper wire high pressure rotary cleaning device according to claim 3, characterized in that: The outer wall of the second cylinder (404) is densely and evenly spaced and provided with a plurality of holes for spraying, and the second cylinder (404) and the first cylinder (403) are in snap-fitting and sliding connection.

5. The copper wire high pressure rotary cleaning device according to claim 1, characterized in that: The vibration structure (5) comprises a trigger plate (501), a trigger block (502), a mounting cylinder (503), a buffer spring (504), and a main rotating shaft (505); two sides of the bottom of the filter screen plate (6) are symmetrically connected to each other with a trigger plate (501); the bottom side of the trigger plate (501) is fitted with a trigger block (502); the trigger block (502) is connected to the inner wall of the shell (1); the center area of ​​the bottom of the filter screen plate (6) is connected to the mounting cylinder (503); the main rotating shaft (505) is arranged in the mounting cylinder (503); the inner wall of the mounting cylinder (503) and the end of the main rotating shaft (505) are connected to a buffer spring (504); the lower end of the main rotating shaft (505) passes through the bottom of the shell (1) and is connected to a drive motor (7).

6. A copper wire high pressure rotary cleaning device according to claim 5, characterized in that: The inner wall of the installation cylinder (503) and the end of the main rotating shaft (505) are both configured as polygons for mutual cooperation, and the installation cylinder (503) and the main rotating shaft (505) are in a snap-fitting and sliding connection.

7. A copper wire high pressure rotary cleaning device according to claim 5, characterized in that: The hydrodynamic structure (8) comprises a bevel gear set (801), a first connecting shaft (802), a chain (803), a second connecting shaft (804), and a fan blade rotating shaft (805); the main rotating shaft (505) is located in the area between the lower baffle (3) and the bottom of the shell (1), and is connected to the bevel gear set (801) on the outer wall, and the bevel gear set (801) is connected to the first connecting shaft (802); the end of the first connecting shaft (802) passes through the outer wall of the shell (1) and is connected to the chain (803) via a sprocket; the chain (803) is connected to the second connecting shaft (804) via the sprocket, and the second connecting shaft (804) is rotatably connected to the outer wall of the shell (1); the second connecting shaft (804) is connected to the fan blade rotating shaft (805) via a full gear set, and the fan blade rotating shaft (805) is rotatably connected to the inner wall of the shell (1), and the fan blades of the fan blade rotating shaft (805) are located in a recess above the upper baffle (2).

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