Sectional material correcting device for special-shaped sectional material shaping and cutting production line

By designing a profile correction device for the shaping and cutting production line of a special-shaped profile, the combination of electric cylinder, cylinder and motor is used to realize automatic fixing and correction of the profile, and the problems of low correction efficiency and quality in the prior art are solved. Improved correction efficiency and quality.

CN222491597UActive Publication Date: 2025-02-18GUANGDONG JIAHUA ALUMINIUM CO LTD
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Patent Information

Application Number
CN202420790178.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2025-02-18
Estimated Expiration
2034-04-17

AI Technical Summary

Technical Problem

When correcting aluminum profiles, the prior art is troublesome to install and disassemble, and it is difficult to adjust the fixed position, and only one profile can be corrected at one time, which reduces the correction efficiency and quality.

Method used

A profile correction device is designed, including electric cylinders, cylinders and motors. By controlling the expansion and rotation of the electric cylinders and cylinders, the automatic fixing and correction of the profile can be achieved, and multiple profiles can be fixed and corrected at one time.

Benefits of technology

It improves the efficiency and quality of profile correction, avoids the trouble of disassembly using fasteners, reduces labor intensity, and achieves accurate fixing and correction of profiles.

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Abstract

The utility model relates to the technical field of mechanical industry, in particular to a sectional material correcting device for a special-shaped sectional material shaping and cutting production line, which comprises a correcting device body, an electric cylinder arranged on one side of the correcting device body, an air cylinder arranged on one side of the electric cylinder, a pressing rod arranged on the upper side of the air cylinder, a correcting table arranged on one side of the pressing rod and a supporting frame arranged on the upper side of the correcting table. A sliding block is arranged on one side of the supporting frame. A pressing plate is installed at the bottom of the sliding block. The profile correcting device has the beneficial effects that the pressing rods drive the anti-skid pieces on the tops of the pressing rods to fix profiles, the friction force between the anti-skid pieces and the profiles can be increased, it is further guaranteed that the positions of the profiles do not deflect in the correcting process, the multiple profiles can be fixed at a time due to the fact that one set of pressing rods is arranged, and the correcting quality is improved; and the pressing plate reciprocates up and down to beat, extrude and correct the profile, so that the trouble of manual beating and correction is avoided, the labor intensity is reduced, and the processing efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical industry, in particular to a profile correction device used for a special-shaped profile shaping and cutting production line. Background Art

[0002] During the transportation, stacking, cutting and unloading process, aluminum profiles will be twisted and bent to varying degrees due to their low rigidity and improper operation in each link. In order to meet the requirements of straightness and torsion, corrective treatment must be performed.

[0003] In the prior art, when correcting the cut profiles, the operator is generally required to place the problematic profiles one by one on the correction table, and fix the profiles on the correction table with a fixing plate through the cooperation of fasteners such as nuts and bolts, and then correct the profiles by manual knocking.

[0004] However, when fixing the profile by installing a fixing plate, the installation and disassembly is rather troublesome, and it is not convenient to fix and adjust different positions, which increases the difficulty of correction. At the same time, only one profile can be corrected at a time, thereby reducing the correction efficiency. In addition, the manual knocking correction method is rather laborious and the correction quality is poor. For this reason, the utility model proposes a profile correction device for a special-shaped profile shaping and cutting production line to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a profile correction device for a special-shaped profile shaping and cutting production line to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a profile correction device for a special-shaped profile shaping and cutting production line, comprising: a correction device body, an electric cylinder is arranged on one side of the correction device body, an air cylinder is installed on one side of the electric cylinder, and a pressure rod is arranged on the upper side of the air cylinder.

[0007] A correction platform is arranged on one side of the pressure rod, a support frame is installed on the upper side of the correction platform, a sliding block is arranged on one side of the support frame, and a pressure plate is installed on the bottom of the sliding block.

[0008] Preferably, the bottom of the electric cylinder is fixedly connected to the base plate, an L-shaped block is fixedly connected to the bottom of the cylinder, a slide rail is fixedly connected to the upper surface of the base plate, the L-shaped block and the slide rail are slidably connected, and one side of the L-shaped block is fixedly connected to the output end of the electric cylinder.

[0009] Preferably, a fixing plate is fixedly connected to the upper surface of the cylinder, a fixing block is fixedly connected to the upper surface of the fixing plate, and the output end of the cylinder is rotatably connected to the pressure rod via a small pin.

[0010] Preferably, one end of the pressure rod is fixedly connected with an anti-slip sheet, one side of the fixed block is provided with a connecting rod, both ends of the connecting rod are rotatably sleeved with large pins, and the large pins are fixedly connected to the fixed block and the pressure rod.

[0011] Preferably, the lower surface of the correction table is fixedly connected to the base plate, fixed rods are fixedly connected to both sides of the support frame, and the lower surface of the fixed rods is fixedly connected to the upper surface of the correction table.

[0012] Preferably, a buffer is fixedly connected to the upper surface of the pressure plate, the upper surface of the buffer is fixedly connected to the sliding block, the two sides of the sliding block are slidably connected to the bottom of the support frame, and the upper surface of the sliding block is fixedly connected to a clamping plate.

[0013] Preferably, a ball is movably clamped in the card plate, a crankshaft is sleeved on the top of the support frame and is rotatably connected to the crankshaft, one end of the crankshaft is fixedly connected to the output end of the motor, one side of the motor is fixedly connected to the support frame, a rocker arm is fixedly sleeved on the crankshaft, and the bottom of the rocker arm is fixedly connected to the ball.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] By controlling the extension and retraction of the electric cylinder, the position of the fixing plate is adjusted, which facilitates the adjustment of the fixed position of the profile. After the adjustment is completed, the extension of the cylinder is controlled to make its output end move upward, driving the pressure rod to move. The bottom of the pressure rod is fixedly connected to the output end of the cylinder through a small pin shaft, and at the same time, it is rotationally connected between the connecting rod and the large pin shaft, thereby driving the pressure rod to flip to both sides, so that the pressure rod drives the anti-skid sheet on its top to fix the profile. The anti-skid sheet can increase the friction between the pressure rod and the profile, further ensuring that the position of the profile does not deviate during the correction process. A group of pressure rods are provided, so that multiple profiles can be fixed at one time, which improves the correction quality and avoids the trouble of disassembly using fasteners.

[0016] By controlling the rotation of the motor, the rotation of the motor drives the crankshaft fixedly connected to its output shaft to rotate, and the crankshaft rotates on the top of the support frame. The fixed rod supports the support frame. During the rotation of the crankshaft, the swing arm fixedly mounted on it is driven to swing, so that the swing arm is movably connected in the card plate through the ball fixedly connected to its bottom, and then drives the two sides of the sliding block to slide in the support frame, thereby realizing the up and down reciprocating motion of the sliding block, and then the sliding block drives the pressing plate to reciprocate up and down through the connection of the buffer, and the profile is knocked, extruded and corrected. The buffer plays a buffering role to avoid damage to the profile during the knocking process, thereby avoiding the trouble of manual knocking and correction, reducing labor intensity and improving processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 For this utility model Figure 1 A schematic diagram of the structure enlargement in the middle;

[0019] Figure 3 It is a side view schematic diagram of the overall structure of the utility model;

[0020] Figure 4 It is a schematic top view of the overall structure of the utility model.

[0021] In the figure: 1. Correction device body; 2. Electric cylinder; 3. Cylinder; 4. Pressure rod; 5. Correction table; 6. Support frame; 7. Sliding block; 8. Pressure plate; 9. Bottom plate; 10. L-shaped block; 11. Slide rail; 12. Fixed plate; 13. Fixed block; 14. Small pin; 15. Anti-slip sheet; 16. Connecting rod; 17. Large pin; 18. Fixed rod; 19. Buffer; 20. Card plate; 21. Ball; 22. Crankshaft; 23. Motor; 24. Rocker arm. DETAILED DESCRIPTION

[0022] In order to make the purpose and technical solution of the utility model clearly and completely described, and the advantages more clearly understood, the embodiments of the utility model are further described in detail in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are part of the embodiments of the utility model, not all of the embodiments, and are only used to explain the embodiments of the utility model, and are not used to limit the embodiments of the utility model. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] In the description of the present utility model, it should be noted that the terms "center", "middle", "upper", "lower", "left", "right", "inner", "outer", "top", "bottom", "side", "vertical", "horizontal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "one", "first", "second", "third", "fourth", "fifth", "sixth" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] For the purpose of simplicity and illustration, the principles of the embodiments are mainly described by reference to examples. In the following description, many specific details are proposed to provide a thorough understanding of the embodiments. However, it is obvious that for those of ordinary skill in the art, these embodiments may not be limited to these specific details in practice. In some instances, known methods and structures are not described in detail to avoid making these embodiments unnecessarily difficult to understand. In addition, all embodiments can be used in combination with each other.

[0026] See also Figures 1 to 4 The utility model provides a technical solution: a profile correction device for a special-shaped profile shaping and cutting production line, comprising: a correction device body 1, an electric cylinder 2 is arranged on one side of the correction device body 1, a cylinder 3 is installed on one side of the electric cylinder 2, a pressure rod 4 is arranged on the upper side of the cylinder 3, the bottom of the electric cylinder 2 is fixedly connected to the bottom of the bottom plate 9, an L-shaped block 10 is fixedly connected to the bottom of the cylinder 3, a slide rail 11 is fixedly connected to the upper surface of the bottom plate 9, the L-shaped block 10 and the slide rail 11 are slidably connected, one side of the L-shaped block 10 is fixedly connected to the output end of the electric cylinder 2, a fixed plate 12 is fixedly connected to the upper surface of the cylinder 3, a fixed block 13 is fixedly connected to the upper surface of the fixed plate 12, the output end of the cylinder 3 is rotatably connected to the pressure rod 4 through a small pin shaft 14, one end of the pressure rod 4 is fixedly connected to an anti-slip sheet 15, a connecting rod 16 is arranged on one side of the fixed block 13, and large pin shafts 17 are rotatably sleeved at both ends of the connecting rod 16, and the large pin shaft 17 is fixedly connected to the fixed block 13 and the pressure rod 4.

[0027] By controlling the extension and retraction of the electric cylinder 2, the output end of the electric cylinder 2 drives the L-shaped block 10 to which it is fixed to move. One side of the L-shaped block 10 is fixedly connected to the cylinder 3, so that the L-shaped block 10 will drive the cylinder 3 to move while sliding on the slide rail 11, so as to facilitate the adjustment of the position of the cylinder 3, and further facilitate the fixation of different positions of the profile. By controlling the extension of the cylinder 3, its output end moves upward, driving the pressure rod 4 to move. The bottom of the pressure rod 4 is fixedly connected to the output end of the cylinder 3 through a small pin 14, and at the same time, it is rotationally connected between the connecting rod 16 and the large pin 17, thereby driving the pressure rod 4 to flip to both sides, so that the pressure rod 4 drives the anti-slip sheet 15 on its top to fix the profile. The pressure rod 4 is provided with a group, so that multiple profiles can be fixed at one time, thereby improving the correction efficiency.

[0028] A correction platform 5 is provided on one side of the pressure rod 4, a support frame 6 is installed on the upper side of the correction platform 5, a sliding block 7 is provided on one side of the support frame 6, a pressing plate 8 is installed at the bottom of the sliding block 7, the lower surface of the correction platform 5 is fixedly connected to the bottom plate 9, fixed rods 18 are fixedly connected on both sides of the support frame 6, the lower surface of the fixed rod 18 is fixedly connected to the upper surface of the correction platform 5, a buffer 19 is fixedly connected to the upper surface of the pressing plate 8, the upper surface of the buffer 19 is fixedly connected to the sliding block 7, the two sides of the sliding block 7 are slidably connected to the bottom of the support frame 6, a clamping plate 20 is fixedly connected to the upper surface of the sliding block 7, a ball 21 is movably clamped in the clamping plate 20, a crankshaft 22 is sleeved on the top of the support frame 6 and is rotatably connected to the crankshaft 22, one end of the crankshaft 22 is fixedly connected to the output end of the motor 23, one side of the motor 23 is fixedly connected to the support frame 6, a swing rod 24 is fixedly sleeved on the crankshaft 22, and the bottom of the swing rod 24 is fixedly connected to the ball 21.

[0029] When the profile needs to be knocked and corrected, the motor 23 is controlled to rotate. Under the rotation of the motor 23, the crankshaft 22 fixedly connected to its output shaft is driven to rotate, and the crankshaft 22 rotates at the top of the support frame 6. The fixed rod 18 fixedly supports the support frame 6. During the rotation of the crankshaft 22, the swing rod 24 fixedly mounted on it is driven to swing, so that the swing rod 24 is movably connected to the clamping plate 20 through the ball 21 fixedly connected to its bottom, and then drives the two sides of the sliding block 7 to slide in the support frame 6, thereby realizing the up and down reciprocating motion of the sliding block 7, and then the sliding block 7 drives the pressing plate 8 to reciprocate up and down through the connection of the buffer 19. The buffer 19 plays a buffering role to avoid damage to the profile during the knocking process, thereby avoiding the trouble of manual knocking and correction, reducing labor intensity, and improving processing efficiency.

[0030] During actual use, the electric cylinder 2, the air cylinder 3, the motor 23 are electrically connected to the external terminal control device, and the profile to be corrected is placed on the upper surface of the fixed plate 12, and it passes through the fixed rods 18. By controlling the extension and retraction of the electric cylinder 2, the position of the fixed plate 12 is adjusted, which facilitates the adjustment of the fixed position of the profile. After the adjustment is completed, the extension of the air cylinder 3 is controlled so that its output end moves upward, driving the pressure rod 4 to move. The bottom of the pressure rod 4 is fixedly connected to the output end of the cylinder 3 through the small pin 14, and at the same time, it is rotatably connected between the connecting rod 16 and the large pin 17, thereby driving the pressure rod 4 to flip to both sides, so that the pressure rod 4 drives the anti-skid sheet 15 on its top to fix the profile. The anti-skid sheet 15 can increase the friction between the pressure and the profile, further ensuring that the position of the profile does not deviate during the correction process. The pressure rod 4 is provided with a group, so that multiple profiles can be fixed at one time, thereby improving the correction quality. The trouble of disassembling using fasteners is also avoided. When it is necessary to knock and correct the profile, the motor 23 is controlled to rotate. Under the rotation action of the motor 23, the crankshaft 22 fixedly connected to its output shaft is driven to rotate. The crankshaft 22 rotates at the top of the support frame 6, and the fixed rod 18 fixedly supports the support frame 6. During the rotation of the crankshaft 22, the swing rod 24 fixedly mounted on it is driven to swing, so that the swing rod 24 is movably connected to the ball 21 fixedly connected to its bottom in the card plate 20, and then drives the two sides of the sliding block 7 to slide in the support frame 6, thereby realizing the up and down reciprocating motion of the sliding block 7, and then the sliding block 7 is connected through the buffer 19, driving the pressing plate 8 to reciprocate up and down, and the profile is knocked, squeezed and corrected. The buffer 19 plays a buffering role to avoid damage to the profile during the knocking process, thereby avoiding the trouble of manual knocking and correction, reducing labor intensity, and improving processing efficiency.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A profile straightening device for a special-shaped profile shaping and cutting production line, comprising a straightening device body (1), characterized in that: An electric cylinder (2) is arranged on one side of the correction device body (1), an air cylinder (3) is installed on one side of the electric cylinder (2), and a pressure rod (4) is arranged on the upper side of the air cylinder (3); A correction platform (5) is arranged on one side of the pressure rod (4), a support frame (6) is installed on the upper side of the correction platform (5), a sliding block (7) is arranged on one side of the support frame (6), and a pressure plate (8) is installed at the bottom of the sliding block (7).

2. The profile correction device for the special-shaped profile shaping and cutting production line according to claim 1 is characterized in that: The bottom of the electric cylinder (2) is fixedly connected to the bottom plate (9), the bottom of the air cylinder (3) is fixedly connected to an L-shaped block (10), the upper surface of the bottom plate (9) is fixedly connected to a slide rail (11), the L-shaped block (10) and the slide rail (11) are slidably connected, and one side of the L-shaped block (10) is fixedly connected to the output end of the electric cylinder (2).

3. The profile correction device for the special-shaped profile shaping and cutting production line according to claim 2 is characterized in that: The upper surface of the cylinder (3) is fixedly connected to a fixing plate (12), the upper surface of the fixing plate (12) is fixedly connected to a fixing block (13), and the output end of the cylinder (3) is rotatably connected to the pressure rod (4) via a small pin shaft (14).

4. The profile correction device for the special-shaped profile shaping and cutting production line according to claim 3 is characterized in that: One end of the pressure rod (4) is fixedly connected with an anti-slip sheet (15), one side of the fixed block (13) is provided with a connecting rod (16), both ends of the connecting rod (16) are rotatably sleeved with large pins (17), and the large pins (17) are fixedly connected to the fixed block (13) and the pressure rod (4).

5. The profile correction device for the special-shaped profile shaping and cutting production line according to claim 4 is characterized in that: The lower surface of the correction platform (5) is fixedly connected to the bottom plate (9), and fixed rods (18) are fixedly connected to both sides of the support frame (6), and the lower surface of the fixed rods (18) is fixedly connected to the upper surface of the correction platform (5).

6. The profile correction device for the special-shaped profile shaping and cutting production line according to claim 5 is characterized in that: The upper surface of the pressure plate (8) is fixedly connected with a buffer (19), the upper surface of the buffer (19) is fixedly connected with the sliding block (7), the two sides of the sliding block (7) are slidably connected with the bottom of the support frame (6), and the upper surface of the sliding block (7) is fixedly connected with a clamping plate (20).

7. The profile correction device for the special-shaped profile shaping and cutting production line according to claim 6 is characterized in that: A ball (21) is movably clamped in the clamping plate (20); a crankshaft (22) is sleeved on the top of the support frame (6) and is rotatably connected to the crankshaft (22); one end of the crankshaft (22) is fixedly connected to the output end of the motor (23); one side of the motor (23) is fixedly connected to the support frame (6); a swing rod (24) is fixedly sleeved on the crankshaft (22); and the bottom of the swing rod (24) is fixedly connected to the ball (21).