Full-automatic block breaking device for blade core material contour plate

Abstract

The utility model discloses a full-automatic block breaking-off device for a blade core material contour plate. The full-automatic block breaking-off device comprises a rotating assembly, a turn-over assembly, block cutting equipment and a block breaking-off assembly. The rotating assembly is used for rotating the core material contour plate by 90 degrees; the turn-over assembly is used for turning over the core material contour plate; the rotating assembly and the turn-over assembly are arranged at the two ends of the dicing equipment correspondingly. The block breaking assembly is arranged above the conveying section of the block cutting equipment through the lifting assembly. The block breaking assembly comprises a pair of side plates, an arc-shaped guide top plate and a conveying roller shaft; a guide sleeve is arranged on a rack of the dicing equipment; guide columns are arranged at two ends of the side plates; the guide post is in sliding connection with the guide sleeve; the bottoms of the guide columns are connected through a beam; the beam is driven by the lifting assembly. A plurality of conveying roll shafts are arranged on the side plates; the conveying roller shafts are arranged into an arch-shaped structure; the two ends of the conveying roller shafts are rotationally connected with the side plates on the two sides. The tops of the side plates are connected through an arc-shaped guide top plate. The automation level of the blade core material production line is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of blade core material production, in particular to a fully automatic block breaking device for a blade core material contour plate. Background Art

[0002] As a clean and renewable energy source, wind power generation has developed rapidly in China in recent years. The blades of wind turbines are in various forms. The blade core profile plate is one of the important components of the wind turbine blades. As the blades of wind turbines are getting longer and longer, the length and weight of the blade core profile plate are also increasing. At the same time, the blade core profile plate needs to be cut and broken when it is used.

[0003] The existing block breaking process adopts manual block breaking, which is time-consuming, labor-intensive and inefficient because the stuck core blocks are manually broken one by one. In addition, the force applied by hand to break the core blocks is heavy or light, and the force is uneven, resulting in uneven appearance of the stuck core blocks after being broken apart, and low quality. Utility Model Content

[0004] In order to solve the above problems, the utility model provides a fully automatic block breaking device for blade core material contour plates, which improves the processing efficiency of blade core material contour plates.

[0005] The technical solution of the utility model is: a fully automatic block breaking device for blade core material contour plate, comprising a rotating assembly, a turning assembly, a block cutting device and a block breaking assembly; the rotating assembly is used to rotate the core material contour plate 90 degrees; the turning assembly is used to turn the core material contour plate over; the rotating assembly and the turning assembly are respectively arranged at both ends of the block cutting device;

[0006] The conveying section of the dicing equipment is provided with a dicing assembly;

[0007] The block breaking assembly is arranged above the conveying section of the block cutting equipment by the lifting assembly;

[0008] The block breaking assembly includes a pair of side plates, an arc-shaped guide top plate and a conveying roller; a guide sleeve is provided on the frame of the block cutting equipment; guide columns are provided at both ends of the side plates; the guide columns are slidably connected to the guide sleeves; the bottoms of the guide columns at both ends are connected by a crossbeam; the crossbeam is driven by a lifting assembly; a plurality of conveying rollers are provided on the side plates; the conveying rollers are arranged in an arched structure; the two ends of the conveying rollers are rotatably connected to the side plates on both sides; the tops of the side plates are connected by an arc-shaped guide top plate.

[0009] Furthermore, it also includes a position correction component, which includes a baffle plate 1 (51) and a baffle plate 2 (52) respectively arranged on both sides of the frame; a movable plate (53) is slidably arranged inside the baffle plate 1 (51) and the baffle plate 2 (52); the baffle plate 1 (51) is fixed on the frame; the baffle plate 2 (52) is fixed on the pushing cylinder (54); and the pushing cylinder (54) is fixed on the frame.

[0010] Furthermore, the correction component also includes a reset component for controlling the reset of the movable plate, and the reset component is arranged on the telescopic cylinder (55) in the forward direction of the movable plate.

[0011] Furthermore, the rotating assembly includes a work table, a 90° rotating cylinder, a support plate, a lifting cylinder and a support seat; the work table is arranged on the support plate, and the work table is rotatably connected to the support plate through the 90° rotating cylinder; the support plate is installed on the support seat through the lifting cylinder.

[0012] Furthermore, the flip assembly includes a base, a support, a turning assembly and a rotating platform; a movable seat is arranged on the base; the movable seat is rotatably connected to the base via the rotating platform; and the turning assembly is mounted on the movable seat via the support.

[0013] Furthermore, the flip assembly includes a rotating shaft and circular end plates fixedly mounted on both ends of the rotating shaft; a plurality of slots are arranged at equal intervals on the circular end plates; and the rotating shaft is driven by a driving mechanism.

[0014] Furthermore, the side walls of the slot are provided with a plurality of rollers.

[0015] Furthermore, a groove is arranged on the work surface; a conveying roller is arranged in the groove; the conveying roller is arranged on a lifting plate; and the lifting plate is arranged in the groove through a lifting cylinder.

[0016] The beneficial effects of the utility model are:

[0017] The utility model has a simple structure, is convenient for cutting and breaking the blade core material contour plate, and can realize automatic rotation and turning, thereby improving the automation level of the blade core material production line, improving the processing efficiency of the blade core material contour plate, and saving labor. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0019] Figure 1 This is a schematic diagram of the structure of Example 1.

[0020] Figure 2 Schematic diagram of the block breaking component.

[0021] Figure 3 Schematic diagram of the rotating assembly.

[0022] Figure 4 A schematic diagram of the flip assembly.

[0023] Figure 5 This is a schematic diagram of Example 2. DETAILED DESCRIPTION

[0024] The technical solution of the utility model will be clearly and completely described below through specific implementation methods.

[0025] Example 1

[0026] refer to Figure 1-Figure 4 , is a fully automatic block breaking device for blade core material contour plates of the utility model, comprising a rotating component 1, a turning component 2, a block cutting device 3 and a block breaking component 4.

[0027] The rotating assembly 1 of this embodiment is used to rotate the core material profile plate by 90°; the turning assembly 2 is used to turn the core material profile plate over; the rotating assembly 1 and the turning assembly 2 are respectively arranged at two ends of the cutting device 3;

[0028] The dicing device 3 of this embodiment is the prior art, and includes a cutting area in the middle and conveying areas at both ends of the cutting area, and the conveying area is a roller conveyor.

[0029] In this embodiment, the conveying sections on both sides of the block cutting device 3 are provided with block breaking components 4; the block breaking components 4 are arranged above the conveying section of the block cutting device by a lifting component;

[0030] The block breaking assembly 4 of this embodiment includes a pair of side panels 41, an arc-shaped guide top plate 42 and a conveying roller 43; a guide sleeve 44 is provided on the inner side of the frame of the block cutting device 3; the side panel 41 is located on the inner side of the frame of the block cutting device 3, and guide columns 45 are provided at both ends of the side panel 41; the guide columns are slidably connected with the guide sleeves 44; the bottoms of the guide columns at both ends are connected by a crossbeam 46; the crossbeam is driven by a lifting assembly; a plurality of conveying rollers 43 are provided on the side panel 41; the conveying rollers 43 are arranged in an arch structure; the two ends of the conveying rollers 43 are rotatably connected with the side panels 41 on both sides; the tops of the side panels 41 are connected by arc-shaped guide top plates 42.

[0031] Extension sections 47 are disposed at both ends of the side plate 41 , and a conveying roller shaft 43 is disposed on the extension section.

[0032] The rotating assembly 1 of this embodiment includes a work surface 11, a 90° rotating cylinder 12, a support plate 13, a lifting cylinder 14 and a support seat 15; the work surface 11 is arranged on the support plate 13, and the work surface 11 is rotatably connected to the support plate 13 through the 90° rotating cylinder 12; the support plate 13 is installed on the support seat 15 through the lifting cylinder 14.

[0033] The length and width of the work surface 11 are smaller than the length and width of the blade core material profile plate.

[0034] After the blade core material contour plate of this embodiment is cut with a longitudinal cutting groove, it enters the block breaking component 4 for processing, and is then transported to the rotating component 1. After the blade core material contour plate is located in the middle of the work surface 11, the lifting cylinder 14 works to lift the work surface 11, and the 90° rotating cylinder 12 works to drive the work surface 11 to rotate 90 degrees. The blade core material contour plate on the work surface 11 rotates 90°, and the lifting cylinder 14 descends. The conveying component transports in the reverse direction, and the lifting component lifts the block breaking component 4. The blade core material contour plate is transported to the cutting area for processing again, and is used to process the transverse cutting groove on the blade core material contour plate. After processing, the block breaking component 4 at the other end is used to break it apart.

[0035] The flip assembly 2 of this embodiment includes a base 21, a support 22, a flip assembly 23 and a rotating platform 24; a movable seat 25 is provided on the base 21; the movable seat 25 is rotatably connected to the base 21 through the rotating platform 24; the flip assembly 23 is installed on the movable seat 25 through the support 22.

[0036] The flip assembly 23 includes a rotating shaft 231 and circular end plates 232 fixedly mounted at both ends of the rotating shaft; the circular end plates 232 are provided with a plurality of slots 233 at equal intervals; the rotating shaft 231 is driven by a driving motor. A shaft sleeve is provided at the top of the support 22, and the rotating shaft 231 passes through the shaft sleeve and is rotatably connected to the shaft sleeve.

[0037] After one side of the blade core material contour plate of the present embodiment is cut into pieces, it is transported to the turning assembly to turn the blade core material contour plate over. The slot of the turning assembly is located at the end of the conveying assembly, and the plate is transported to the slot by the conveyor belt. The shaft rotates, the slot rotates upward, and the rotating platform 24 rotates at the same time. After the slot rotates 180°, the rotating platform 24 also rotates 180°. One end of the turned blade core material contour plate falls on the conveyor belt and is transported back. The other side of the blade core material contour plate is cut and broken into pieces.

[0038] In this embodiment, a plurality of rollers are disposed on the side walls of the slot 233 to reduce the friction between the plate and the slot and facilitate transportation.

[0039] The specific process of this embodiment is as follows: the blade core material contour plate is transported from one end of the cutting device to the cutting component by the conveying component, first a longitudinal cutting groove is cut on one side of the blade core material contour plate, and after cutting, it is transported to the other end of the cutting device by the conveying component, and a rotating component 1 is set at the other end of the cutting device. The conveying component conveys the blade core material contour plate to the rotating component 1, and the rotating component 1 rotates it 90°, and the conveying component conveys it in reverse, and conveys the blade core material contour plate on the rotating component 1 to the cutting component again, and cuts the transverse cutting groove. The conveying component continues to convey and conveys the blade core material contour plate to the flipping component 23, and after flipping, the conveying component conveys it in reverse again, and the other side of the blade core material contour plate is cut into blocks. Example 2

[0040] like Figure 5 As shown, this embodiment also includes a position correction component, which includes a baffle 1 51 and a baffle 2 52 respectively arranged on both sides of the frame; a moving plate 53 is slidably arranged in the baffle 1 51 and the baffle 2 52; the baffle 1 51 is fixed on the frame; the baffle 2 52 is fixed on the pushing cylinder 54; the pushing cylinder 54 is fixed on the frame;

[0041] In this embodiment, the correction component is set to position and fix the core material when the cutting equipment is cutting. The photoelectric detection mechanism detects that the core material enters the cutting area, pushes the cylinder 54 to work, drives the baffle plate 2 to move horizontally, close to the baffle plate 1, and limits the core material. In order not to affect the conveying of the core material, the movable plates on both sides of the core material clamp the core material and move synchronously with the core material. After the core material is cut, the cylinder 54 is pushed to retract, drives the baffle plate 2 to move, releases the core material, and the core material continues to be conveyed forward by the conveying component. When the core material is turned over, it is conveyed from the other side. At this time, the movable seat has moved from one end of the cutting component to the other end, and the correction component works normally. Example 3

[0042] On the basis of Example 2, the correction assembly of this embodiment further comprises a reset assembly for controlling the reset of the movable plate. The reset assembly of this embodiment is a telescopic cylinder for pushing the movable plate to facilitate the reset of the movable seat, and the telescopic cylinder is fixed at one end of the frame.

[0043] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art may make various modifications or equivalent substitutions to the present invention within the essence and protection scope of the present invention, and such modifications or equivalent substitutions should also be deemed to fall within the protection scope of the technical solution of the present invention.

Claims

1. A fully automatic breaking device for blade core profile plate, characterized by: The invention comprises a rotating assembly (1), a turning assembly (2), a block cutting device (3) and a block breaking assembly (4); the rotating assembly (1) is used to rotate the core material profile plate by 90 degrees; the turning assembly (2) is used to turn the core material profile plate over; the rotating assembly (1) and the turning assembly (2) are respectively arranged at two ends of the block cutting device (3); The block breaking assembly (4) is arranged above the conveying section of the block cutting equipment by a lifting assembly; The block breaking assembly (4) comprises a pair of side plates (41), an arc-shaped guide top plate (42) and a conveying roller (43); a guide sleeve (44) is arranged on the frame of the block cutting device (3); guide columns (45) are arranged at both ends of the side plates (41); the guide columns are slidably connected to the guide sleeves (44); the bottoms of the guide columns at both ends are connected by a crossbeam (46); the crossbeam is driven by a lifting assembly; a plurality of conveying rollers (43) are arranged on the side plates (41); the conveying rollers (43) are arranged in an arched structure; the two ends of the conveying rollers (43) are rotatably connected to the side plates (41) on both sides; and the tops of the side plates (41) are connected by an arc-shaped guide top plate (42).

2. The fully automatic breaking device for blade core profile plate according to claim 1 is characterized by: The invention also comprises a position correction component, wherein the position correction component comprises a baffle plate 1 (51) and a baffle plate 2 (52) respectively arranged on both sides of the frame; a movable plate (53) is slidably arranged inside the baffle plate 1 (51) and the baffle plate 2 (52); the baffle plate 1 (51) is fixed on the frame; the baffle plate 2 (52) is fixed on the pushing cylinder (54); and the pushing cylinder (54) is fixed on the frame.

3. The fully automatic breaking device for blade core profile plate according to claim 2 is characterized by: The correction component also includes a reset component for controlling the reset of the movable plate; the reset component is arranged on the telescopic cylinder (55) in the forward direction of the movable plate.

4. The fully automatic breaking device for blade core profile plate according to claim 1 is characterized by: The rotating assembly (1) comprises a work surface (11), a 90° rotating cylinder (12), a support plate (13), a lifting cylinder (14) and a support seat (15); the work surface (11) is arranged on the support plate (13), and the work surface (11) is rotatably connected to the support plate (13) via the 90° rotating cylinder (12); the support plate (13) is mounted on the support seat (15) via the lifting cylinder (14).

5. The fully automatic breaking device for blade core profile plate according to claim 1 is characterized by: The flip assembly (2) comprises a base (21), a support column (22), a turning assembly (23) and a rotating platform (24); a movable seat (25) is arranged on the base (21); the movable seat (25) is rotatably connected to the base (21) via the rotating platform (24); and the turning assembly (23) is mounted on the movable seat (25) via the support column (22).

6. The fully automatic breaking device for blade core profile plate according to claim 5, characterized in that: The flip assembly (23) comprises a rotating shaft (231) and circular end plates (232) fixedly mounted on both ends of the rotating shaft; a plurality of slots (233) are arranged at equal intervals on the circular end plates (232); and the rotating shaft (231) is driven by a driving mechanism.

7. The fully automatic breaking device for blade core profile plate according to claim 6, characterized in that: A plurality of rollers are arranged on the side wall of the slot (233).

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