Separating device for die-casting inserts

By designing a die-cast inlay separation device including hydraulic cylinder, turntable and stepper motor, the problem of workpieces not being able to be automatically transported in the prior art is solved, automatic transport and rapid separation of workpieces are realized, and processing efficiency is improved.

CN222491843UActive Publication Date: 2025-02-18AIMI (SHANGHAI) TECH CO LTD
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Patent Information

Application Number
CN202421285467.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-02-18
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

The separation device of existing die-cast inlays cannot automatically transport the workpieces and requires manual transportation, resulting in inefficiency.

Method used

A separation device including a workbench, a hydraulic cylinder, a rotary table and a stepper motor is designed, and the pinch rod is driven down by a hydraulic cylinder to separate the inlays, and the automatic transportation and positioning of the workpiece is achieved using the rotary table and a stepper motor.

Benefits of technology

Automatic transportation and rapid separation of workpieces are realized, processing efficiency is improved, and stable positioning and rapid discharge of workpieces are ensured through structures such as positioning clamps and rotors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The separating device comprises a workbench, one end of the top of the workbench is fixedly connected with a supporting frame, the top end of the supporting frame is fixedly connected with a hydraulic cylinder, the output end of the hydraulic cylinder penetrates through the top end of the supporting frame and is fixedly connected with a connecting plate, and the bottom end of the connecting plate is fixedly connected with an ejector rod. And the top end in the supporting frame is fixedly connected with a limiting cylinder. According to the separation device for the die-casting inserts, the rotary table, the containing groove, the fixing frame and the stepping motor are arranged, during separation, a workpiece to be separated is placed in the containing groove, then the stepping motor is started to drive the rotary table to rotate, the rotary table drives the workpiece in the containing groove to move, and the workpiece is conveyed into the supporting frame to be rapidly separated; and after separation, the rotary table continues to rotate to drive the workpieces to move, the workpieces are sent out for rapid discharging, and the problem that the workpieces cannot be automatically conveyed is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of separation devices, in particular to a separation device for die-casting inlays. Background Art

[0002] Die casting is a commonly used metal material processing method. It deforms the metal material by direct pressing and shapes it into the desired shape under the shaping of the mold. Some die castings need to be spliced ​​or assembled with other components embedded inside when used. After use, the internal embedded parts need to be removed or replaced with other components.

[0003] However, the separation device currently used for die-casting inserts still has some defects in use. The die-casting parts cannot be automatically transported during separation, and the workpieces need to be manually transported for processing;

[0004] Now a novel separation device for die-casting inserts is proposed to solve the above problems. Utility Model Content

[0005] The utility model aims to provide a separation device for die-casting inserts to solve the problem in the above-mentioned background technology that the workpiece cannot be automatically transported.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a separation device for die-cast inlays, comprising a workbench, one end of the top of the workbench is fixedly connected to a support frame, the top of the support frame is fixedly connected to a hydraulic cylinder, the output end of the hydraulic cylinder passes through the top of the support frame and is fixedly connected to a connecting plate, the bottom end of the connecting plate is fixedly connected to a push rod, the top of the support frame is fixedly connected to a limiting cylinder, the connecting plate is slidably connected to the limiting cylinder, and the top of the workbench is provided with a conveying mechanism for conveying workpieces;

[0007] The conveying mechanism includes a turntable, the top of the workbench is movably connected to the turntable, both sides and ends of the top of the turntable are provided with placement grooves, the top of the workbench is fixedly connected to a fixing frame, and the top inside the workbench is fixedly connected to a stepping motor.

[0008] Preferably, the output end of the stepper motor passes through the top of the workbench and is fixedly connected to the turntable, and the turntable is movably connected to the fixed frame.

[0009] Preferably, the center line of the turntable and the center line of the fixed frame are on the same vertical plane, and the placement grooves on the top of the turntable are arranged symmetrically.

[0010] Preferably, a movable groove is opened on one side of the placement groove, a positioning clamp is movably connected inside the movable groove, an anti-slip pad is fixedly connected to one side of the positioning clamp, a threaded sleeve is fixedly connected to one side of the positioning clamp, a group of rotating wheels are movably connected to both sides and ends of the turntable, and a threaded shaft is fixedly connected to one side of the rotating wheel.

[0011] Preferably, the center line of the positioning clamp plate and the center line of the placement groove are on the same vertical plane, and the center line of the threaded shaft and the center line of the rotating wheel are on the same vertical plane.

[0012] Preferably, the threaded shaft passes through one side of the turntable and extends to the interior of the threaded sleeve, and the threaded shaft is threadedly connected to the threaded sleeve.

[0013] Preferably, an inner bin is provided at one end of the workbench, a collecting box is movably connected to the inner part of the inner bin, a handle is fixedly connected to one end of the collecting box, and material guiding grooves are provided on both sides and both ends of the bottom of the turntable.

[0014] Preferably, the material guiding channel is communicated with the interior of the placement channel, and the material guiding channel is communicated with the interior of the inner bin.

[0015] Compared with the prior art, the utility model has the following beneficial effects: the separation device of the die-casting insert can not only realize the automatic transportation of the workpiece, realize the convenient positioning of the workpiece, but also realize the automatic collection of the separated workpiece;

[0016] (1) By providing a turntable, a placement slot, a fixed frame and a stepper motor, when separating, the workpiece to be separated is placed inside the placement slot, and then the stepper motor is started to drive the turntable to rotate, and the turntable drives the workpiece inside the placement slot to move, and the workpiece is transported to the inside of the support frame for rapid separation. After separation, the turntable continues to rotate to drive the workpiece to move, and the workpiece is sent out for rapid discharge, thereby realizing automatic transportation of the workpiece to facilitate rapid loading and unloading;

[0017] (2) By providing a placement groove, a positioning clamping plate, an anti-slip pad, a movable groove, a threaded sleeve, a rotating wheel and a threaded shaft, before separation, the rotating wheel is first rotated to drive the threaded shaft to rotate, and the threaded shaft drives the positioning clamping plate to be retracted into the movable groove through the threaded sleeve, and the workpiece is placed in the placement groove. Then, the rotating wheel drives the threaded shaft to rotate, and the threaded shaft pushes the positioning clamping plate out through the threaded sleeve. The positioning clamping plate pushes the workpiece and cooperates with the placement groove to position the workpiece, thereby facilitating the positioning of the workpiece and preventing the workpiece from shaking during separation;

[0018] (3) By providing an inner bin, a collection box, a handle and a material guide slot, when separation is performed, the hydraulic cylinder is started to drive the push rod to descend through the connecting plate, and the push rod pushes the inlay inside the workpiece to quickly eject the inlay. After ejection, the inlay falls into the interior of the collection box through the material guide slot. The collection box can collect a large number of inlays. After processing is completed, the collection box is pulled out by the handle to process the inlays, thereby realizing automatic collection of separated inlays. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a front view cross-sectional structural schematic diagram of the utility model;

[0020] Figure 2 It is a schematic diagram of the side cross-sectional structure of the turntable of the utility model;

[0021] Figure 3 This is a schematic diagram of the top view of the placement slot of the utility model;

[0022] Figure 4 For the utility model Figure 1 Enlarged structural diagram at A in the middle.

[0023] In the figure: 1. workbench; 2. turntable; 3. placement slot; 4. support frame; 5. connecting plate; 6. hydraulic cylinder; 7. limiting cylinder; 8. push rod; 9. fixing frame; 10. stepping motor; 11. inner bin; 12. collection box; 13. handle; 14. material guide slot; 15. positioning splint; 16. anti-slip pad; 17. movable slot; 18. threaded sleeve; 19. rotating wheel; 20. threaded shaft. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Example 1: Please refer to Figure 1-4 A separation device for die-cast inlays, comprising a workbench 1, one end of the top of the workbench 1 is fixedly connected to a support frame 4, the top of the support frame 4 is fixedly connected to a hydraulic cylinder 6, the output end of the hydraulic cylinder 6 passes through the top of the support frame 4 and is fixedly connected to a connecting plate 5, the bottom end of the connecting plate 5 is fixedly connected to a push rod 8, the top of the support frame 4 is fixedly connected to a limiting cylinder 7, the connecting plate 5 is slidably connected to the limiting cylinder 7, and the top of the workbench 1 is provided with a conveying mechanism for conveying workpieces;

[0026] The conveying mechanism includes a turntable 2, the top of the workbench 1 is movably connected to the turntable 2, the two sides and both ends of the top of the turntable 2 are provided with placement grooves 3, the top of the workbench 1 is fixedly connected to a fixing frame 9, and the top of the workbench 1 is fixedly connected to a stepping motor 10;

[0027] The output end of the stepper motor 10 passes through the top of the workbench 1 and is fixedly connected to the turntable 2, and the turntable 2 is movably connected to the fixed frame 9;

[0028] The center line of the turntable 2 and the center line of the fixed frame 9 are on the same vertical plane, and the placement slots 3 on the top of the turntable 2 are arranged symmetrically;

[0029] Specifically, Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, when separation is performed, the workpiece to be separated is placed inside the placement groove 3, and then the stepper motor 10 is started to drive the turntable 2 to rotate, and the turntable 2 then drives the workpiece inside the placement groove 3 to move, and the workpiece is transported to the inside of the support frame 4 for rapid separation. After separation, the turntable 2 continues to rotate to drive the workpiece to move, and the workpiece is sent out for rapid unloading, thereby realizing automatic transportation of workpieces for convenient and rapid loading and unloading.

[0030] Embodiment 2: A movable groove 17 is provided on one side of the placement groove 3, a positioning clamp 15 is movably connected inside the movable groove 17, a non-slip pad 16 is fixedly connected to one side of the positioning clamp 15, a threaded sleeve 18 is fixedly connected to one side of the positioning clamp 15, a set of rotating wheels 19 are movably connected to both sides and ends of the turntable 2, and a threaded shaft 20 is fixedly connected to one side of the rotating wheel 19;

[0031] The center line of the positioning clamp plate 15 and the center line of the placement groove 3 are on the same vertical plane, and the center line of the threaded shaft 20 and the center line of the rotating wheel 19 are on the same vertical plane;

[0032] The threaded shaft 20 passes through one side of the turntable 2 and extends to the inside of the threaded sleeve 18, and the threaded shaft 20 is threadedly connected to the threaded sleeve 18;

[0033] Specifically, Figure 1 , Figure 3 and Figure 4 As shown, before separation, the rotating wheel 19 is first rotated to drive the threaded shaft 20 to rotate. The threaded shaft 20 drives the positioning clamp 15 to be received into the movable groove 17 through the threaded sleeve 18, and the workpiece is placed in the placement groove 3. Then, the rotating wheel 19 drives the threaded shaft 20 to rotate. The threaded shaft 20 pushes the positioning clamp 15 out through the threaded sleeve 18. The positioning clamp 15 pushes the workpiece and cooperates with the placement groove 3 to position the workpiece, thereby facilitating the positioning of the workpiece and preventing the workpiece from shaking during separation.

[0034] Embodiment 3: An inner bin 11 is provided at one end of the workbench 1, a collecting box 12 is movably connected to the inner bin 11, a handle 13 is fixedly connected to one end of the collecting box 12, and material guide grooves 14 are provided on both sides and both ends of the bottom of the turntable 2;

[0035] The material guiding groove 14 is connected to the interior of the placement groove 3, and the material guiding groove 14 is connected to the interior of the inner bin 11;

[0036] Specifically, Figure 2 As shown, when separation is performed, the hydraulic cylinder 6 is started to drive the push rod 8 to descend through the connecting plate 5. The push rod 8 pushes the inlay inside the workpiece to quickly eject the inlay. After ejection, the inlay falls into the interior of the collection box 12 through the material guide groove 14. The collection box 12 can collect a large number of inlays. After processing is completed, the collection box 12 is pulled out by the handle 13 to process the inlay, thereby realizing automatic collection of the separated inlays.

[0037] Working principle: When the utility model is in use, before separation, the rotating wheel 19 is first rotated to drive the threaded shaft 20 to rotate, and the threaded shaft 20 drives the positioning clamping plate 15 to be received into the inside of the movable groove 17 through the threaded sleeve 18, and the workpiece is placed in the inside of the placement groove 3, and then the rotating wheel 19 drives the threaded shaft 20 to rotate, and the threaded shaft 20 pushes out the positioning clamping plate 15 through the threaded sleeve 18, and the positioning clamping plate 15 pushes the workpiece and cooperates with the placement groove 3 to position the workpiece, and then the stepping motor 10 is started to drive the turntable 2 to rotate, and the turntable 2 drives the inside of the placement groove 3 The workpiece moves at the bottom and is transported to the inside of the support frame 4 for rapid separation. After separation, the turntable 2 continues to rotate to drive the workpiece to move and send the workpiece out for rapid discharge. When separation is performed, the hydraulic cylinder 6 is started to drive the push rod 8 to descend through the connecting plate 5. The push rod 8 pushes the inlay inside the workpiece to quickly eject the inlay. After ejection, the inlay falls into the inside of the collection box 12 through the material guide groove 14. The collection box 12 can collect a large number of inlays. After processing, the collection box 12 is pulled out by the handle 13 to process the inlay.

Claims

1. A separation device for die-casting inserts, comprising a workbench (1), characterized in that: One end of the top of the workbench (1) is fixedly connected to a support frame (4), the top of the support frame (4) is fixedly connected to a hydraulic cylinder (6), the output end of the hydraulic cylinder (6) passes through the top of the support frame (4) and is fixedly connected to a connecting plate (5), the bottom end of the connecting plate (5) is fixedly connected to a push rod (8), the top of the inside of the support frame (4) is fixedly connected to a limiting cylinder (7), the connecting plate (5) is slidably connected to the limiting cylinder (7), and the top of the workbench (1) is provided with a conveying mechanism for conveying workpieces; The conveying mechanism comprises a turntable (2), the top of the workbench (1) is movably connected to the turntable (2), both sides and ends of the top of the turntable (2) are provided with placement grooves (3), the top of the workbench (1) is fixedly connected to a fixing frame (9), and the top of the workbench (1) is fixedly connected to a stepping motor (10).

2. A separation device for die-casting inserts according to claim 1, characterized in that: The output end of the stepper motor (10) passes through the top of the workbench (1) and is fixedly connected to the turntable (2), and the turntable (2) is movably connected to the fixed frame (9).

3. The separation device for die-casting inserts according to claim 1, characterized in that: The center line of the turntable (2) and the center line of the fixed frame (9) are on the same vertical plane, and the placement grooves (3) at the top of the turntable (2) are arranged symmetrically.

4. The separation device for die-casting inserts according to claim 1, characterized in that: A movable groove (17) is provided on one side of the placement groove (3), a positioning clamp (15) is movably connected inside the movable groove (17), an anti-slip pad (16) is fixedly connected to one side of the positioning clamp (15), a threaded sleeve (18) is fixedly connected to one side of the positioning clamp (15), and a group of rotating wheels (19) are movably connected to both sides and ends of the turntable (2), and a threaded shaft (20) is fixedly connected to one side of the rotating wheel (19).

5. A separation device for die-casting inserts according to claim 4, characterized in that: The center line of the positioning clamp (15) and the center line of the placement groove (3) are on the same vertical plane, and the center line of the threaded shaft (20) and the center line of the rotating wheel (19) are on the same vertical plane.

6. The separation device for die-casting inserts according to claim 4, characterized in that: The threaded shaft (20) passes through one side of the turntable (2) and extends to the interior of the threaded sleeve (18), and the threaded shaft (20) is threadedly connected to the threaded sleeve (18).

7. The separation device for die-casting inserts according to claim 1, characterized in that: An inner bin (11) is provided at one end of the workbench (1), a collecting box (12) is movably connected to the inner part of the inner bin (11), a handle (13) is fixedly connected to one end of the collecting box (12), and material guide grooves (14) are provided on both sides and both ends of the bottom of the turntable (2).

8. The separation device for die-casting inserts according to claim 7, characterized in that: The material guiding channel (14) is communicated with the interior of the placement channel (3), and the material guiding channel (14) is communicated with the interior of the inner bin (11).