Fixing clamp for gear machining
By designing an automated cylinder pushrod and motor drive gear system, the problem of manual adjustment and fixation of traditional gear machining fixtures is solved, automatic fixation and distance adjustment are achieved, and machining efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202421315348.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-11
AI Technical Summary
Traditional gear machining fixtures are designed as workpieces of specific sizes and shapes and require manual adjustment and fixation, resulting in long processing preparation time, reduced accuracy and high risk of fixture clamping.
A fixed fixture for gear processing is designed, and the cylinder push rod system is used to automatically drive the slider and clamp movement, and the workpiece is automatically fixed through the meshing mechanism of gears and racks, and the workpiece distance is adjusted through the motor driving the worm and gear system.
Automatic workpiece fixation and distance adjustment are realized, reducing workers' operating risks, improving processing efficiency and accuracy, and adapting to gear processing of different specifications.
Smart Images

Figure CN222492475U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gear processing, in particular to a fixing fixture for gear processing. Background Art
[0002] Gears can transfer power from one shaft to another and increase or decrease torque as needed. By combining gears of different sizes and shapes, different transmission ratios can be achieved, thereby changing the output speed and torque. Gear sets can change the direction of rotation. For example, by using a worm and worm wheel combination, the direction of rotation can be changed from horizontal to vertical, or vice versa. Gears need to be processed to finally get the required specifications or sizes. Before processing, the gears need to be fixed to avoid gear offset or shaking during processing, resulting in unqualified results. Fixing the gears requires the use of a fixing fixture for gear processing.
[0003] The fixture uses its clamping components, such as jaws, fixture chuck, etc., to firmly fix the gear workpiece on the fixture to ensure that it will not move or twist during the processing. The fixture is usually equipped with locating pins or locating holes to ensure that the gear workpiece is in the correct position. These locating components can cooperate with the corresponding features on the workpiece to ensure the accurate positioning of the workpiece during the processing. The fixture may be equipped with adjusting bolts or clamping force control devices to adjust the strength of the fixture clamping components to adapt to gear workpieces of different sizes and shapes.
[0004] Traditional fixtures are usually designed for workpieces of specific sizes and shapes, so the fixture may need to be adjusted or replaced when the workpiece is changed, which will increase the mold change time and processing costs. Since traditional fixtures usually require manual adjustment and fixation of the workpiece, the processing preparation time is relatively long, which may reduce processing efficiency. The positioning and fixing mechanism of traditional fixtures may be affected by mechanical wear or looseness, resulting in reduced processing accuracy. Since traditional fixtures require workers to operate and adjust the workpiece on the fixture, there may be a risk of clamping or injury. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a fixing fixture for gear processing, which aims to improve the problem that the fixture can only clamp workpieces of specific sizes and shapes, and needs to be manually adjusted and fixed. Since traditional fixtures require workers to operate and adjust the workpiece on the fixture, there may be a risk of clamping or injury.
[0006] The cam is provided with a toothed plate, and the toothed plate ...
[0007] Furthermore, the fixing assembly includes a moving block, and the moving block is slidably connected inside the machine body.
[0008] Furthermore, a connecting column is slidably connected inside the moving block.
[0009] Furthermore, a second rack is provided on the side wall of the connecting column, and a fixed shaft is fixedly connected inside the moving block.
[0010] Furthermore, the side wall of the fixed shaft is rotatably connected with a second gear, the second gear is meshed with the second rack, and the second rack is slidably connected inside the moving block.
[0011] Furthermore, a motor is fixedly connected inside the moving block, a rotating disk is fixedly connected to an output end of the motor, and connecting shafts are fixedly connected to two side walls of the gear.
[0012] Furthermore, one end of the connecting shaft is fixedly connected to a worm wheel, and the side wall of the turntable is fixedly connected to a worm.
[0013] Furthermore, the worm is meshed with the worm wheel.
[0014] The utility model has the following beneficial effects:
[0015] 1. In the utility model, the push rod is firstly outputted by the cylinder, thereby driving the fixed rod, and then driving the slider to slide, thereby driving the connecting plate to slide, and then driving the fixed block to slide. In this process, due to the mutual cooperation of the slider, the fixed block and the connecting plate, the clamping plate is driven to slide, and then the rack 1 is driven to move. Since the gear 1 and each rack 1 are meshed with each other, the rack 1 on the other side is driven to move through the gear 1, and then the clamping plate on the other side is driven to slide, thereby achieving the effect of fixing the workpiece, thereby avoiding direct contact between the workers and the clamp, and reducing the risk of injury by the clamp.
[0016] 2. In the utility model, the motor outputs the turntable to drive the worm to rotate. Since the worm and the worm wheel are meshed with each other, the connecting shaft drives the gear 2 to rotate. In this process, the gear 2 is meshed with the rack 2. As the gear 2 rotates, the rack 2 also slides, thereby driving the moving block to slide on the connecting column, thereby completing the adjustment of the distance between the processing device and the workpiece, so that the processing device can adapt to gears of different specifications, thereby improving work efficiency and providing a guarantee for the quality of the gears. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A three-dimensional diagram of a fixing fixture for gear processing proposed by the utility model;
[0018] Figure 2 This is a schematic diagram of the slideway structure of a fixing fixture for gear processing proposed by the utility model;
[0019] Figure 3 This is a schematic diagram of a clamping plate structure of a fixing fixture for gear processing proposed by the utility model;
[0020] Figure 4 The utility model is a schematic diagram of the structure of a moving block of a fixing fixture for gear processing.
[0021] Legend:
[0022] 1. Machine body; 2. Cylinder; 3. Push rod; 4. Fixed rod; 5. Slide groove; 6. Slider; 7. Fixed column; 8. Fixed block; 9. Rack 1; 10. Gear 1; 11. Clamp; 12. Fixed plate; 13. Connecting plate; 14. Motor; 15. Worm; 16. Worm wheel; 17. Connecting shaft; 18. Gear 2; 19. Fixed shaft; 20. Rack 2; 21. Connecting column; 22. Moving block; 23. Fixed table; 24. Turntable. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Reference Figure 1 , Figure 2 and Figure 3 , the utility model provides an embodiment: a fixing fixture for gear processing, including a body 1, a fixed platform 23 is fixedly connected inside the body 1, the fixed platform 23 is provided with a slide groove 5, a cylinder 2 is fixedly connected to the side wall of the fixed platform 23, a push rod 3 is fixedly connected to the output end of the cylinder 2, one end of the push rod 3 is fixedly connected to a fixed rod 4, the fixed rod 4 is slidably connected to the inside of the slide groove 5, one end of the fixed rod 4 is fixedly connected to a slider 6, a plurality of fixed plates 12 are fixedly connected to the bottom of the moving block 22, a plurality of fixed columns 7 are fixedly connected to the side wall of each fixed plate 12, the fixed column 7 is slidably connected to the inside of the slider 6, one end of one of the fixed columns 7 is slidably connected to a fixed block 8, a connecting plate 13 is fixedly connected to the bottom of the slider 6, a rack 9 is fixedly connected to the side wall of the slider 6, another connecting plate 13 is fixedly connected to the bottom of the fixed block 8, a gear 10 is rotatably connected to the side wall of the fixed platform 23, the gear 10 is meshed with each rack 9, and a clamping plate 11 is fixedly connected to the bottom of each connecting plate 13, and the body 1 is provided with a fixing component.
[0025] Specifically, the push rod 3 is output through the cylinder 2, and since the fixed platform 23 is provided with a slide groove 5, the fixed rod 4 can slide in the slide groove 5. The fixed column 7 is connected to the fixed plate 12, which causes the slider 6 to move on the fixed column 7. The slider 6 is connected to the fixed block 8 through the connecting plate 13, so when the slider 6 moves, the fixed block 8 will also move accordingly. The slider 6 is connected to the rack 9, and the rack 9 is meshed with the gear 10. In this process, since the fixed block 8 slides on another fixed column 7, there is another slider 6 on the fixed column 7. The slider 6 is connected to another fixed column 7 through another connecting plate 13, thereby driving the other rack 9 to move. Eventually, the splints 11 on both sides move toward the middle.
[0026] Reference Figure 4The fixed component includes a moving block 22, which is slidably connected to the inside of the body 1. A connecting column 21 is slidably connected to the inside of the moving block 22. A rack 20 is provided on the side wall of the connecting column 21. A fixed shaft 19 is fixedly connected to the inside of the moving block 22. A gear 2 18 is rotatably connected to the side wall of the fixed shaft 19. The gear 2 18 meshes with the rack 20. The rack 20 is slidably connected to the inside of the moving block 22. A motor 14 is fixedly connected to the inside of the moving block 22. A turntable 24 is fixedly connected to the output end of the motor 14. A connecting shaft 17 is fixedly connected to the side wall of the gear 2 18. A worm gear 16 is fixedly connected to one end of the connecting shaft 17. A worm 15 is fixedly connected to the side wall of the turntable 24. The worm 15 meshes with the worm wheel 16.
[0027] Specifically, the motor 14 outputs power to the turntable 24, so that the worm 15 rotates, and the worm 15 meshes with the worm wheel 16, so that the worm wheel 16 rotates following the rotation of the worm 15. In this process, the worm wheel 16 is connected to the gear 2 18 through the connecting shaft 17, and the gear 2 18 is connected to the fixed shaft 19. Therefore, as the worm wheel 16 rotates, the gear 2 18 also rotates accordingly. The gear 2 18 meshes with the rack 20, and the rack 20 is fixed on the connecting column 21, and the connecting column 21 is connected to the body 1. Therefore, the rotation of the gear 2 18 drives the moving block 22 to slide along the connecting column 21 to realize the control of the distance of the workpiece, thereby achieving the control of the distance of the workpiece.
[0028] Working principle: The push rod 3 is output through the cylinder 2. Since the fixed platform 23 is provided with a slide groove 5, the fixed rod 4 is pulled to slide in the slide groove 5. Since the fixed column 7 is connected to the fixed plate 12, the slider 6 is driven to slide on the fixed column 7. Since the slider 6 is connected to the fixed block 8 through the connecting plate 13, as the slider 6 slides, the fixed block 8 also slides. Since the slider 6 is connected to the rack 9, the rack 9 is meshed with the gear 10. In this process, since the fixed block 8 slides on another fixed column 7, there is another slider 6 on the fixed column 7, and the slider 6 is connected to another fixed column 7 through another connecting plate 13, the rack 9 drives the other rack 9 to move, which leads to the two The clamping plate 11 on the side moves toward the middle, thereby completing the fixation of the workpiece, and the turntable 24 is output through the motor 14, thereby driving the worm 15 to rotate. Since the worm 15 and the worm wheel 16 are meshed with each other, the worm wheel 16 rotates as the worm 15 rotates. In this process, since the worm wheel 16 is fixed to the gear 2 18 through the connecting shaft 17, and the gear 2 18 is connected to the fixed shaft 19, as the worm wheel 16 rotates, the gear 2 18 also rotates. In view of the fact that the gear 2 18 and the rack 2 20 are meshed with each other, and the rack 20 is on the connecting column 21, and the connecting column 21 is fixed to the body 1, the gear 2 18 drives the moving block 22 to slide along the connecting column 21, thereby achieving the control of the workpiece distance.
[0029] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A fixing fixture for gear processing, comprising a body (1), characterized in that: The inner wall of the body (1) is fixedly connected to a fixed platform (23), a slide groove (5) is provided inside the fixed platform (23), a side wall of the fixed platform (23) is fixedly connected to a cylinder (2), an output end of the cylinder (2) is fixedly connected to a push rod (3), one end of the push rod (3) is fixedly connected to a fixed rod (4), the fixed rod (4) is slidably connected inside the slide groove (5), one end of the fixed rod (4) is fixedly connected to a slider (6), a plurality of fixed plates (12) are fixedly connected to the bottom of the fixed platform (23), a plurality of fixed columns (7) are fixedly connected to the side wall of each of the fixed plates (12), and the fixed A fixed column (7) is slidably connected inside the slider (6), one end of one of the fixed columns (7) is slidably connected to a fixed block (8), a connecting plate (13) is fixedly connected to the bottom of the slider (6), a rack (9) is fixedly connected to the side wall of the slider (6), another connecting plate (13) is fixedly connected to the bottom of the fixed block (8), a gear (10) is rotatably connected to the side wall of the fixed platform (23), the gear (10) is meshed with each of the racks (9), a clamp (11) is fixedly connected to the bottom of each of the connecting plates (13), and the machine body (1) is provided with a fixing assembly.
2. A fixing fixture for gear machining according to claim 1, characterized in that: The fixing assembly comprises a moving block (22), and the moving block (22) is slidably connected inside the machine body (1).
3. A fixing fixture for gear machining according to claim 2, characterized in that: The movable block (22) is slidably connected inside with a connecting column (21).
4. A fixing fixture for gear machining according to claim 3, characterized in that: A second rack (20) is provided on the side wall of the connecting column (21), and a fixed shaft (19) is fixedly connected inside the moving block (22).
5. A fixing fixture for gear machining according to claim 4, characterized in that: The side wall of the fixed shaft (19) is rotatably connected to a second gear (18), the second gear (18) is meshed with the second rack (20), and the second rack (20) is slidably connected to the inside of the moving block (22).
6. A fixing fixture for gear machining according to claim 5, characterized in that: The moving block (22) is fixedly connected to a motor (14) inside, the output end of the motor (14) is fixedly connected to a rotating disk (24), and the side wall of the gear 2 (18) is fixedly connected to a connecting shaft (17).
7. A fixing fixture for gear machining according to claim 6, characterized in that: One end of the connecting shaft (17) is fixedly connected to a worm wheel (16), and the side wall of the rotating disk (24) is fixedly connected to a worm (15).
8. A fixing fixture for gear machining according to claim 7, characterized in that: The worm (15) is meshed with the worm wheel (16).