Wire cut electrical discharge machining tool
By designing a cutting line walking mechanism in an electric spark wire cutting machine tool, the distance adjustment and tension of the electrode wire is realized, and the problem of insufficient distance adjustment of the electrode wire in the prior art is solved, and the cutting accuracy and flexibility are improved.
Patent Information
- Application Number
- CN202420800012.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-04-17
AI Technical Summary
When processing workpieces, existing electric spark wire cutting machines cannot effectively adjust the distance of the electrode wire according to the size of the workpiece, resulting in insufficient cutting accuracy and flexibility.
An electric spark wire cutting machine tool is designed. By setting up a cutting wire walking mechanism, including a mountain frame, an I-shaped mobile station, a first lead screw, an electro-hydraulic telescopic rod and other components, the distance adjustment and tension of the electrode wire is realized. Improve cutting accuracy and flexibility.
By effectively adjusting the distance and tension of the electrode wire, the cutting accuracy and the flexibility of the machine tool are improved, ensuring the stability of the cutting effect.
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Figure CN222492493U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cutting processing, and in particular relates to an electric spark wire cutting machine tool. Background Art
[0002] Wire cutting uses a continuously moving thin metal wire (called wire cutting electrode wire) as an electrode to perform pulse spark discharge to remove metal and cut the workpiece into shape. Free positive ions and electrons accumulate in the field and quickly form an ionized conductive channel. The current formed between the two plates causes countless collisions between particles, forming a plasma zone, which quickly rises to a high temperature of 8000 to 12000 degrees, instantly melting some materials on the surfaces of the two conductors. At the same time, due to the vaporization of the electrode and the dielectric fluid, a bubble is formed, and its pressure rises regularly until it is very high.
[0003] After searching, the Chinese utility model patent application document with Chinese patent application publication number CN114559115A discloses an electric spark wire cutting machine tool, including a machine body, with workpiece clamping mechanisms installed at both ends of the upper side of the second workbench, the workpiece clamping mechanism includes a lower clamping seat and an upper clamping seat, the workpiece to be cut is placed on the upper side of the lower clamping seat, the upper clamping seat is pressed on the lower clamping seat by a cylinder, the workpiece can be clamped and positioned, so as to improve the cutting accuracy, and an air blowing cooling mechanism is installed on one side of the baffle, and a blower is connected to one side of the air blowing cooling mechanism through an air supply pipe.
[0004] With respect to the above-mentioned related technologies, the wire cutting mechanism provided in the device cannot effectively adjust the distance of the electrode wire according to the size of the workpiece when processing the workpiece, so it is urgent to design an electric spark wire cutting machine to deal with these problems. Utility Model Content
[0005] Aiming at the deficiencies of the prior art, the utility model discloses an electric spark wire cutting machine tool.
[0006] The utility model achieves the above-mentioned purpose through the following technical solutions:
[0007] An electric spark wire cutting machine tool comprises a machine body, a cutting actuator is arranged above the machine body, and a cutting wire walking mechanism is arranged on one side of the cutting actuator.
[0008] The cutting line walking mechanism includes a mountain-shaped frame arranged on one side of the cutting actuator, an I-shaped moving platform is installed on one side of the mountain-shaped frame, a first screw is arranged on the inner side of the mountain-shaped frame, a first motor is installed on one end of the first screw, the outer surface of the first screw is connected to the first moving platform, a protective shell is arranged above the first moving platform, a wire storage barrel is arranged on one side of the protective shell, a square box is arranged on one side of the mountain-shaped frame, a lifting assembly is vertically arranged on the inner side of the square box, a horizontal platform telescopic assembly is arranged on the front side of the lifting assembly, wire guide wheels are arranged at both ends of the horizontal platform telescopic assembly, an electric hydraulic telescopic rod is arranged below one side of the wire guide wheel, a tensioning wheel is installed on the power end of the electric hydraulic telescopic rod, and a cooling assembly is arranged on the front side of the square box.
[0009] Preferably, the cutting actuator includes a semicircular support frame arranged on one side of the cutting line walking mechanism, a longitudinal movement auxiliary component is arranged on the inner side of the semicircular support frame, a longitudinal movement component is arranged on the opposite side of the longitudinal movement auxiliary component, a longitudinal plate is installed above the longitudinal movement component, transverse guide rods are arranged laterally on the front and rear sides above the longitudinal plate, a transverse movement component is installed above the transverse guide rod, a transverse plate is arranged above the transverse movement component, and a workbench is installed at the middle end of the transverse plate.
[0010] Preferably, the lifting assembly includes a lifting screw arranged on the inner side of the square box, a lifting platform is installed on the outer surface of the lifting screw, and a first hand wheel is arranged at one end of the lifting screw.
[0011] Preferably, the horizontal platform telescopic assembly includes a horizontal platform arranged at the front side of the lifting assembly, a telescopic platform is movably mounted at one end of the horizontal platform, and a positioning pin is arranged at the front side of the horizontal platform.
[0012] Preferably, the longitudinal movement component includes a longitudinal screw arranged on one side of the longitudinal movement auxiliary component, a longitudinal bearing platform is installed on the outer surface of the longitudinal screw, and a longitudinal handwheel is arranged at one end of the longitudinal screw.
[0013] Preferably, the transverse movement assembly includes a transverse lead screw arranged on the opposite side of the transverse guide rod, a transverse bearing platform is installed on the outer surface of the transverse lead screw, and a transverse hand wheel is arranged at one end of the transverse lead screw.
[0014] The beneficial effects are:
[0015] The utility model discloses an electric spark wire cutting machine tool. Through the setting of the cutting wire walking mechanism, the distance of the electrode wire is effectively adjusted. Through the first lead screw arranged in the mountain frame, it is driven to rotate by the first motor, and at the same time, the first moving platform and the wire storage barrel arranged on one side of the protective shell are driven to move. Through the lifting component in the square box, the horizontal table telescopic component arranged on the front side is mobilized to lift and move. The wire guide wheels arranged at both ends of the horizontal table telescopic component are used to extend and retract the electrode wire laterally. Through the setting of the electric hydraulic telescopic rod, the tensioning wheel is pushed to tension the electrode wire. The setting of the cooling component cools down the used electrode wire, ensures the cutting effect, and at the same time enhances the effect of adjusting the distance of the electrode wire, which is convenient for improving the cutting accuracy and the flexibility of use. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the shaft side structure of the utility model;
[0017] Figure 2 It is a front view structural schematic diagram of the utility model;
[0018] Figure 3 It is a first structural schematic diagram of the utility model;
[0019] Figure 4 It is a second structural schematic diagram of the utility model;
[0020] Figure 5 It is a third structural schematic diagram of the utility model;
[0021] Figure 6 yes Figure 5 Schematic diagram of the structure at A in the middle.
[0022] In the figure: 1. Machine tool body;
[0023] 2. Cutting line travel mechanism; 201. Mountain frame; 202. I-shaped moving platform; 203. First lead screw; 2031. First moving platform; 2032. First motor; 204. Protective shell; 205. Wire storage drum; 206. Square box; 207. Lifting lead screw; 2071. First hand wheel; 2072. Lifting platform; 208. Horizontal platform; 2081. Telescopic platform; 2082. Positioning pin; 209. Guide wire wheel; 210. Electric hydraulic telescopic rod; 211. Tensioning wheel; 212. Cooling assembly;
[0024] 3. Cutting actuator; 301. Semicircular support frame; 302. Longitudinal guide rod; 303. Longitudinal moving platform; 304. Longitudinal screw; 3041. Longitudinal bearing platform; 305. Longitudinal hand wheel; 306. Longitudinal plate; 307. Transverse guide rod; 308. Transverse screw; 3081. Transverse bearing platform; 309. Transverse hand wheel; 310. Transverse plate; 311. Workbench. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] In the description of the present invention, it should be noted that the directions or positional relationships indicated by terms such as "center", "up", "down", "left", "right", "vertical", "horizontal", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention; the terms "first", "second" and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0027] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0028] Reference Figure 1-6 The utility model provides an embodiment: an electric spark wire cutting machine tool, including a machine body 1, a cutting actuator 3 is arranged above the machine body 1, and a cutting wire walking mechanism 2 is arranged on one side of the cutting actuator 3.
[0029] In this embodiment: the cutting line walking mechanism 2 includes a mountain-shaped frame 201 arranged on one side of the cutting actuator 3, an I-shaped moving platform 202 is installed on one side of the mountain-shaped frame 201, a first screw 203 is arranged on the inner side of the mountain-shaped frame 201, a first motor 2032 is installed on one end of the first screw 203, the outer surface of the first screw 203 is connected to the first moving platform 2031, a protective shell 204 is arranged above the first moving platform 2031, a wire storage barrel 205 is arranged on one side of the protective shell 204, and the protective shell 204 is used to protect the wire storage barrel 205 and the electrode wire on the outer surface. A square box 206 is provided on one side of the mountain frame 201, a lifting assembly is vertically provided inside the square box 206, a horizontal platform telescopic assembly is provided on the front side of the lifting assembly, wire guide wheels 209 are provided at both ends of the horizontal platform telescopic assembly, an electric hydraulic telescopic rod 210 is provided below one side of the wire guide wheel 209, a tensioning wheel 211 is installed at the power end of the electric hydraulic telescopic rod 210, and an insulating flame-retardant material is provided on the outer surface of the tensioning wheel 211 for tensioning the electrode wire. A cooling assembly 212 is provided on the front side of the square box 206. The cooling assembly 212 includes a cooling fan provided above the machine bed 1, and an air outlet is provided at the air outlet end above the cooling fan. The lifting assembly includes a lifting screw 207 provided on the inner side of the square box 206, a lifting platform 2072 is installed on the outer surface of the lifting screw 207, and a first hand wheel 2071 is provided at one end of the lifting screw 207. The horizontal platform telescopic assembly includes a horizontal platform 208 arranged at the front side of the lifting assembly, a telescopic platform 2081 is movably installed at one end of the horizontal platform 208, and a positioning pin 2082 is arranged at the front side of the horizontal platform 208.
[0030] In this embodiment: the cutting actuator 3 includes a semicircular support frame 301 arranged on one side of the cutting line walking mechanism 2, a longitudinal movement auxiliary component is arranged inside the semicircular support frame 301, and the longitudinal movement auxiliary component includes a longitudinal guide rod 302 arranged inside the semicircular support frame 301, and a longitudinal moving platform 303 is arranged on the outer surface of the longitudinal guide rod 302. A longitudinal moving component is arranged on the opposite side of the longitudinal movement auxiliary component, a longitudinal plate 306 is installed above the longitudinal moving component, a transverse guide rod 307 is arranged transversely on the front and rear sides above the longitudinal plate 306, a transverse moving component is installed above the transverse guide rod 307, a transverse plate 310 is arranged above the transverse moving component, and a workbench 311 is installed at the middle end of the transverse plate 310. The workbench 311 is used to install the workpiece to be cut. The longitudinal moving component includes a longitudinal lead screw 304 arranged on one side of the longitudinal movement auxiliary component, a longitudinal bearing platform 3041 is installed on the outer surface of the longitudinal lead screw 304, and a longitudinal handwheel 305 is arranged at one end of the longitudinal lead screw 304. The transverse moving assembly includes a transverse lead screw 308 arranged on the opposite side of the transverse guide rod 307 , a transverse bearing platform 3081 is installed on the outer surface of the transverse lead screw 308 , and a transverse hand wheel 309 is arranged at one end of the transverse lead screw 308 .
[0031] Working principle: When in use, first fix the workpiece to be cut on the workbench 311, shake the longitudinal hand wheel 305, rotate the longitudinal screw 304, drive the longitudinal bearing platform 3041 to move longitudinally, drive the longitudinal plate 306 to move longitudinally, shake the transverse hand wheel 309, rotate the transverse screw 308, drive the transverse bearing platform 3081 to move transversely, and drive the transverse plate 310 to move transversely. When the workpiece moves to the side close to the electrode wire, stop, rotate the first hand wheel 2071, drive the lifting screw 207 to rotate, and set the lifting platform on the outer surface of the lifting screw 207 2072 drives the horizontal table 208 and the telescopic table 2081 to move up and down. At the same time, the telescopic table 2081 is pulled out from the inside of the horizontal table 208 and fixed with the positioning pin 2082. At this moment, the electrode wire is pulled out from the wire storage tube 205 and placed on the outer surface of the wire guide wheel 209. At the same time, the electric hydraulic telescopic rod 210 is started to drive the tensioning wheel 211 to extend and press against the electrode wire. The electrode wire is adjusted according to the size of the workpiece. After the electrode wire is adjusted, the workpiece is cut and the cooling component 212 is started to cool the used electrode wire for easy reuse.
[0032] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A wire-cut electric discharge machine, characterized in that: It comprises a machine bed (1), a cutting actuator (3) is arranged above the machine bed (1), and a cutting line walking mechanism (2) is arranged on one side of the cutting actuator (3); The cutting line walking mechanism (2) comprises a mountain frame (201) arranged on one side of the cutting actuator (3); an I-shaped moving platform (202) is installed on one side of the mountain frame (201); a first lead screw (203) is arranged on the inner side of the mountain frame (201); a first motor (2032) is installed on one end of the first lead screw (203); a first moving platform (2031) is connected to the outer surface of the first lead screw (203); a protective shell (204) is arranged above the first moving platform (2031); and the protective shell (204) is arranged on the inner side of the mountain frame (201). 4) A wire storage drum (205) is provided on one side, a square box (206) is provided on one side of the mountain frame (201), a lifting assembly is vertically provided on the inner side of the square box (206), a horizontal platform telescopic assembly is provided on the front side of the lifting assembly, wire guide wheels (209) are provided on both ends of the horizontal platform telescopic assembly, an electric hydraulic telescopic rod (210) is provided below one side of the wire guide wheel (209), a tensioning wheel (211) is installed on the power end of the electric hydraulic telescopic rod (210), and a cooling assembly (212) is provided on the front side of the square box (206).
2. The wire-cut electric discharge machine tool according to claim 1, characterized in that: The cutting actuator (3) comprises a semicircular support frame (301) arranged on one side of the cutting line walking mechanism (2), a longitudinal movement auxiliary component is arranged on the inner side of the semicircular support frame (301), a longitudinal movement component is arranged on the opposite side of the longitudinal movement auxiliary component, a longitudinal plate (306) is installed above the longitudinal movement component, a transverse guide rod (307) is arranged transversely on the front and rear sides above the longitudinal plate (306), a transverse movement component is installed above the transverse guide rod (307), a transverse plate (310) is arranged above the transverse movement component, and a workbench (311) is installed at the middle end of the transverse plate (310).
3. The wire-cut electric discharge machine tool according to claim 1, characterized in that: The lifting assembly comprises a lifting screw (207) arranged inside the square box (206), a lifting platform (2072) is installed on the outer surface of the lifting screw (207), and a first hand wheel (2071) is arranged at one end of the lifting screw (207).
4. The wire-cut electric discharge machine tool according to claim 1, characterized in that: The horizontal platform telescopic assembly comprises a horizontal platform (208) arranged at the front side of the lifting assembly, a telescopic platform (2081) is movably installed at one end of the horizontal platform (208), and a positioning pin (2082) is arranged at the front side of the horizontal platform (208).
5. The wire-cut electric discharge machine tool according to claim 2, characterized in that: The longitudinal movement component comprises a longitudinal screw (304) arranged on one side of the longitudinal movement auxiliary component, a longitudinal bearing platform (3041) is installed on the outer surface of the longitudinal screw (304), and a longitudinal hand wheel (305) is arranged at one end of the longitudinal screw (304).
6. The wire-cut electric discharge machine tool according to claim 2, characterized in that: The transverse moving assembly comprises a transverse lead screw (308) arranged on the opposite side of the transverse guide rod (307), a transverse bearing platform (3081) is installed on the outer surface of the transverse lead screw (308), and a transverse hand wheel (309) is arranged at one end of the transverse lead screw (308).
Citation Information
Patent Citations
Wire cut electrical discharge machining tool
CN114559115A
Cited By
Arbitrary-point automatic wire pressing and releasing structure of wire cutting equipment
CN120587572A