Chip removal mechanism of full-cover type machining center

Abstract

The utility model relates to the technical field of chip removal of machining centers, and discloses a chip removal mechanism of a full-cover type machining center, the chip removal mechanism comprises a main body and supporting legs fixedly mounted at four corners of the bottom of the main body, a machining table is fixedly mounted in the main body, a cavity is formed in the bottom of the inner side of the main body, and a chip collection box is fixedly connected in the main body; the vacuum pump is installed in the middle of the main body, the vacuum pump communicates with the scrap collecting box, air in the scrap collecting box is pumped out, a vacuum negative pressure state is formed on the inner side of the scrap collecting box, and at the moment, the multiple material suction hoses located in the scrap collecting box generate suction force, so that the scrap collecting box can suck scrap under the action of the multiple scrap suction heads; according to the device, the machining table is arranged, chippings generated around the machining table are collected, the device can rapidly and effectively absorb the chippings, the chipping cleaning efficiency is improved, meanwhile, the workload of operators for cleaning the machining table at regular intervals is greatly reduced through the automatic chipping absorbing and collecting step, and the production efficiency is improved.

Description

Technical Field

[0001] The present application relates to the field of chip removal technology of machining centers, and in particular to a chip removal mechanism of a full-cover machining center. Background Art

[0002] Full-cover machining centers are widely used in complex machining of various parts. They have a high level of automation and production efficiency. A large amount of metal chips will be generated during the machining process. A large amount of debris will remain in the working area, which will seriously affect the cleanliness of the working environment and easily cause safety hazards.

[0003] In the prior art, the remaining debris is usually cleaned manually, which is not only ineffective but also increases the labor intensity of the staff. Therefore, we urgently need to provide a chip removal mechanism for a full-cover machining center.

[0004] The above information disclosed in the background technology is only used to increase the understanding of the background technology of the present application, and therefore, it may include information that does not constitute the prior art known to ordinary technicians in the field. Utility Model Content

[0005] In order to solve the problem that manual cleaning is not only ineffective but also increases the labor intensity of the staff, the present application provides a chip removal mechanism for a full-cover machining center.

[0006] The chip removal mechanism of a full-cover machining center provided in this application adopts the following technical solution:

[0007] A chip removal mechanism of a full-cover machining center includes a main body and supporting feet fixedly installed at the four corners of the bottom of the main body, a processing table is fixedly installed inside the main body, a cavity is provided at the inner bottom of the main body, a chip box is fixedly connected to the inside of the main body, the chip box is arranged inside the cavity, a vacuum pump is installed in the middle of the front surface of the main body, the output end of the vacuum pump passes through the main body and is connected to the inside of the chip box, a plurality of suction hoses are arranged inside the chip box, the upper ends of the plurality of suction hoses pass through the chip box and are provided with a movable seat, the upper ends of the suction hoses pass through the movable seat and are connected to a chip suction head, and the plurality of chip suction heads are arranged around the processing table.

[0008] Preferably, a clamp is provided on the inner wall of the main body, and connecting grooves are symmetrically opened at both ends of the inner side of the main body, and the bottom of the connecting groove is connected to the inside of the cavity.

[0009] Preferably, two guide pillars are fixedly installed inside the communicating groove, and the inside of the movable seat is movably connected to the surface of the guide pillars.

[0010] Preferably, a fastening screw is threadedly connected to the upper end of the movable seat, and the bottom of the fastening screw corresponds to the surface of the guide column.

[0011] Preferably, a pull-out collecting plate is provided at the inner bottom of the chip collecting box, and the size of the pull-out collecting plate is adapted to the interior of the chip collecting box.

[0012] Preferably, a handle is fixedly mounted on the side of the pull-out aggregate plate.

[0013] In summary, this application includes the following beneficial technical effects:

[0014] 1. By installing a vacuum pump in the middle of the main body, the vacuum pump is used to connect the chip box and extract the air inside the chip box, so that a vacuum negative pressure state is formed inside the chip box. At this time, multiple suction hoses located inside the chip box generate suction, so that under the action of multiple chip suction heads, the debris generated around the processing table is collected, so that the device can quickly and effectively absorb the debris, improve the efficiency of debris cleaning, and at the same time, the automated chip suction collection step greatly reduces the workload of operators to regularly clean the processing table, and improves production efficiency;

[0015] 2. By setting a movable seat at the connection between the suction hose and the chip suction head, and the movable seat can move horizontally inside the connecting groove in cooperation with the guide column, the suction position of the chip suction head can be adjusted to meet the needs of different processing areas and ensure that the chip suction head can accurately cover the area that needs to be cleaned. At the same time, when the fastening screw is tightened, one end of the bottom is tightly against the surface of the guide column, so that the position of the movable seat is fixed, ensuring the stable operation of the chip suction head and avoiding the influence of position displacement on the chip suction effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the embodiment of the application;

[0017] Figure 2 is a schematic diagram of a top view of a processing table according to an embodiment of the application;

[0018] Figure 3 It is a schematic structural diagram of the bottom cross-section of the main body of the application embodiment;

[0019] Figure 4 It is a schematic diagram of the internal structure of the chip collecting box of the embodiment of the application.

[0020] Explanation of the reference numerals: 1. Main body; 2. Support legs; 3. Processing table; 4. Connecting groove; 5. Chip collection box; 6. Vacuum pump; 7. Suction hose; 8. Movable seat; 9. Chip suction head; 10. Guide column; 11. Fastening screw; 12. Pull-out collection plate; 13. Handle; 14. Clamp. DETAILED DESCRIPTION

[0021] The following is combined with Figure 1-4 This application is described in further detail.

[0022] The present application embodiment discloses a chip removal mechanism for a full-cover machining center, referring to Figure 1-Figure 4 , including a main body 1 and supporting feet 2 fixedly installed at the four corners of the bottom of the main body 1, a processing table 3 is fixedly installed inside the main body 1, a cavity is provided at the inner bottom of the main body 1, a chip box 5 is fixedly connected to the inside of the main body 1, the chip box 5 is arranged inside the cavity, a vacuum pump 6 is installed in the middle of the front surface of the main body 1, the output end of the vacuum pump 6 passes through the main body 1 and is connected to the inside of the chip box 5, the vacuum pump 6 is used to connect with the chip box 5, the air inside the chip box 5 is extracted, and a vacuum negative pressure state is formed inside the chip box 5, and a baffle is provided at the exhaust end of the vacuum pump 6 to prevent debris from entering the inside of the vacuum pump 6, and the inside of the chip box 5 is provided with a plurality of A suction hose 7, the upper ends of the multiple suction hoses 7 pass through the chip collection box 5 and are provided with a movable seat 8, the upper ends of the suction hoses 7 pass through the movable seat 8 and are connected to a chip suction head 9, and the multiple chip suction heads 9 are arranged around the processing table 3. When a negative pressure state is formed inside the chip collection box 5, the multiple suction hoses 7 located inside the chip collection box 5 generate suction, thereby cooperating with the action of the multiple chip suction heads 9 to collect the debris generated around the processing table 3, so that the device can quickly and effectively absorb the debris, thereby improving the efficiency of debris cleaning. At the same time, the automated chip suction collection step greatly reduces the workload of the operator to regularly clean the processing table 3, thereby improving production efficiency.

[0023] Reference Figure 2-Figure 4 The inner wall of the main body 1 is provided with a clamp 14, and connecting grooves 4 are symmetrically opened at both ends of the inner side of the main body 1. The bottom of the connecting groove 4 is connected to the inside of the cavity. Two guide columns 10 are fixedly installed inside the connecting groove 4, and the internal movability of the movable seat 8 is connected to the surface of the guide column 10. By arranging a movable seat 8 at the connection between the suction hose 7 and the chip suction head 9, and the movable seat 8 can move horizontally inside the connecting groove 4 in cooperation with the guide column 10, so as to adjust the suction position of the chip suction head 9 to meet the needs of different processing areas and ensure that the chip suction head 9 can accurately cover the area that needs to be cleaned. The upper end of the movable seat 8 is threadedly connected with a fastening screw 11, and the bottom of the fastening screw 11 corresponds to the surface of the guide column 10. When the fastening screw 11 is tightened, one end of the bottom thereof is tightly against the surface of the guide column 10, so that the position of the movable seat 8 is fixed, ensuring the stable operation of the chip suction head 9 and avoiding the influence of the chip suction effect due to position offset.

[0024] Reference Figure 1-Figure 3 A pull-out collecting plate 12 is provided at the inner bottom of the chip collecting box 5. The size of the pull-out collecting plate 12 is adapted to the interior of the chip collecting box 5. A handle 13 is fixedly installed on the side of the pull-out collecting plate 12. The pull-out collecting plate 12 can be easily pulled out, and the operator can collect and clean the debris accumulated in the chip collecting box 5 more quickly, which greatly improves the efficiency of daily maintenance.

[0025] The implementation principle of the chip removal mechanism of a full-cover machining center in the embodiment of the present application is as follows: when it is necessary to clean the debris around the processing table 3, first adjust the position of the movable seat 8 inside the connecting groove 4 according to the area to be cleaned. When the multiple chip suction heads 9 are adjusted to the appropriate position, turn the fastening screws 11 on the upper end of the movable seat 8 in turn so that the bottom of the fastening screws 11 rests against the surface of the guide column 10, thereby fixing the position of the movable seat 8, and then start the vacuum pump 6 to extract the air inside the chip collection box 5 to generate negative pressure inside the chip collection box 5, so that the suction hose 7 and the chip suction head 9 generate suction to absorb and collect the debris around the processing table 3. After the processing is completed, the vacuum pump 6 can be turned off, and then the collection plate 12 can be pulled out by the handle 13 to process the collected material.

[0026] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0027] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0028] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

[0029] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A chip removal mechanism of a full-cover machining center, comprising a main body (1) and support legs (2) fixedly mounted at four corners of the bottom of the main body (1), characterized in that: A processing table (3) is fixedly installed inside the main body (1), a cavity is provided at the inner bottom of the main body (1), a chip collection box (5) is fixedly connected to the inside of the main body (1), the chip collection box (5) is arranged inside the cavity, a vacuum pump (6) is installed in the middle of the front surface of the main body (1), the output end of the vacuum pump (6) passes through the main body (1) and is connected to the inside of the chip collection box (5), a plurality of suction hoses (7) are arranged inside the chip collection box (5), the upper ends of the plurality of suction hoses (7) pass through the chip collection box (5) and are provided with a movable seat (8), the upper ends of the suction hoses (7) pass through the movable seat (8) and are connected to a chip suction head (9), and the plurality of chip suction heads (9) are arranged around the processing table (3).

2. The chip removal mechanism of a full-cover machining center according to claim 1, characterized in that: The inner wall of the main body (1) is provided with a clamp (14), and connecting grooves (4) are symmetrically provided at both ends of the inner side of the main body (1), and the bottom of the connecting groove (4) is connected to the inside of the cavity.

3. The chip removal mechanism of a full-cover machining center according to claim 2 is characterized in that: Two guide columns (10) are fixedly installed inside the communicating groove (4), and the inside of the movable seat (8) is movably connected to the surface of the guide columns (10).

4. The chip removal mechanism of a full-cover machining center according to claim 3 is characterized in that: The upper end of the movable seat (8) is threadedly connected with a fastening screw (11), and the bottom of the fastening screw (11) corresponds to the surface of the guide column (10).

5. The chip removal mechanism of a full-cover machining center according to claim 1, characterized in that: The inner bottom of the chip collecting box (5) is provided with a pull-out material collecting plate (12), and the size of the pull-out material collecting plate (12) is adapted to the interior of the chip collecting box (5).

6. The chip removal mechanism of a full-cover machining center according to claim 5, characterized in that: A handle (13) is fixedly mounted on the side of the pull-out aggregate plate (12).

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