Deburring machine for plane gasket
By designing a planar gasket deburring machine, using multi-components to cooperate and synchronously operated deburring brushes, the problems of deburring efficiency and quality of existing equipment are solved, and a more efficient deburring process is achieved.
Patent Information
- Application Number
- CN202421307134.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-11
AI Technical Summary
The existing metal gasket deburring equipment has insufficient deburring efficiency and quality. The single processing volume of automatic equipment is limited, and it requires repeated processing. Manual equipment is time-consuming and labor-intensive.
Design a plane gasket deburring machine, adopting multi-component combination, and the main motor drives the synchronous operation of multiple sets of deburring brushes. Using the conveyor belt and reducer system, the plane gasket passes through the deburring brushes twice in a single stroke. Processing.
It improves the efficiency and quality of deburring, reduces processing time and effort, and achieves a more efficient production process.
Smart Images

Figure CN222493468U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal processing, in particular to a plane gasket deburring machine. Background Art
[0002] Metal processing, referred to as metalworking, refers to the production activities of humans processing materials with metallic properties that are composed of metal elements or mainly composed of metal elements. Deburring is the removal of thorns or fins formed at the intersection of part faces and on the surface of parts. It is one of the common metal processing methods and is widely used. Especially in the production and processing of common metal workpieces, deburring is one of the important production processes.
[0003] The existing deburring equipment has the following disadvantages in the process of deburring the surface of metal gaskets: the existing metal gasket deburring equipment is divided into automatic and manual types. The common automatic deburring equipment has limited single processing capacity, usually only one deburring process can be performed in one stroke, and the workpiece often needs to be processed repeatedly. The manual deburring equipment is time-consuming and labor-intensive to operate. For this reason, we propose a flat gasket deburring machine. Utility Model Content
[0004] The main purpose of the utility model is to provide a flat gasket deburring machine, which adopts multiple components to achieve synchronous operation of multiple groups of deburring brushes driven by a motor, improves deburring efficiency and deburring quality, and can effectively solve the problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A flat gasket deburring machine comprises a frame, a conveyor belt, a mounting frame and a connecting chassis, a conveyor belt is arranged in the horizontal direction inside the frame and a mounting frame is arranged in the middle position of the top of the frame, a main motor is installed on the top of the mounting frame and a main pulley is installed on the power output end of the main motor, an intermediate quasi-hyperbolic helical gear reducer is installed in the middle position of the top of the connecting chassis and side quasi-hyperbolic helical gear reducers are installed on both sides of the intermediate quasi-hyperbolic helical gear reducer, a connecting flange is arranged at the power input end of the intermediate quasi-hyperbolic helical gear reducer and a power transmission sleeve is installed through the connecting flange, a transmission shaft is installed inside the power transmission sleeve, a deburring brush is installed on the power output end of the side quasi-hyperbolic helical gear reducer and a flat gasket located at the bottom of the deburring brush is placed on the surface of the conveyor belt.
[0007] Furthermore, a transmission motor is installed inside the frame, a sprocket is installed at the power end of the conveyor belt, and a chain belt is installed between the sprocket and the power end of the transmission motor; when the transmission motor is running, the sprocket is driven to rotate through the chain belt and then drives the power end of the conveyor belt to operate, thereby realizing the rotation and transportation of the conveyor belt.
[0008] Furthermore, an input shaft hole connected to the transmission shaft is opened in the middle position of the top of the middle quasi-hyperbolic helical gear reducer, and output shaft holes are opened on both sides of the middle quasi-hyperbolic helical gear reducer, and a connecting shaft is installed between the output shaft hole and the side quasi-hyperbolic helical gear reducers; the power output of the main motor drives the input end of the middle quasi-hyperbolic helical gear reducer to rotate through the transmission shaft, and at the same time, the output end of the middle quasi-hyperbolic helical gear reducer drives the side quasi-hyperbolic helical gear reducers to operate through the connecting shaft.
[0009] Furthermore, connecting frames are installed on both sides of the middle quasi-hyperbolic helical gear reducer on the top of the connecting chassis, and docking flanges docked with the connecting frames are installed at the power input ends of the side quasi-hyperbolic helical gear reducers; the connecting frames and the connecting flanges play a matching connection role, which facilitates the positioning and installation of the side quasi-hyperbolic helical gear reducers.
[0010] Furthermore, the outer periphery of the transmission shaft and the outer periphery of the power transmission sleeve are respectively provided with an input shaft pulley and a sleeve pulley, and belts are installed between the input shaft pulley, the sleeve pulley and the main pulley; when the main pulley is running, the input shaft pulley and the sleeve pulley are driven to rotate through the belt, thereby driving the rotation of the transmission shaft and the power transmission sleeve.
[0011] Compared with the prior art, the utility model has the following beneficial effects: a conveyor belt for conveying flat gaskets is installed on the top of the frame, the flat gasket to be processed is put in from one side of the conveyor belt and passes through the bottom of the deburring brush with the conveyor belt, and when the main motor is running, the transmission shaft is driven to rotate through the main pulley and the input shaft pulley, and then the middle quasi-hyperbolic helical gear reducer and the side quasi-hyperbolic helical gear reducer are used to drive multiple groups of deburring brushes on both sides to run synchronously, so that the flat gasket is processed twice by the deburring brush in a single stroke, thereby improving work efficiency and deburring quality, reducing processing time, and saving time and effort. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 The utility model is a schematic diagram of the overall structure of a flat gasket deburring machine.
[0013] Figure 2 The utility model is a schematic diagram of the structure of an intermediate hypoid helical gear reducer of a flat gasket deburring machine.
[0014] Figure 3 The utility model is a schematic diagram of the transmission structure of a flat gasket deburring machine.
[0015] Figure 4 The utility model is a schematic diagram of the connection structure between the main motor and the transmission structure of a flat gasket deburring machine.
[0016] Figure 5The utility model is a schematic diagram of the installation structure of a deburring brush of a flat gasket deburring machine.
[0017] In the figure: 1. frame; 2. conveyor belt; 201. transmission motor; 202. sprocket; 203. chain belt; 3. mounting frame; 4. main motor; 5. main pulley; 6. connecting chassis; 7. middle hypoid helical gear reducer; 701. connecting flange; 702. input shaft hole; 703. output shaft hole; 8. connecting frame; 9. side hypoid helical gear reducer; 10. power transmission sleeve; 11. transmission shaft; 12. connecting shaft; 13. docking flange; 14. input shaft pulley; 15. sleeve pulley; 16. belt; 17. deburring brush; 18. flat gasket. DETAILED DESCRIPTION
[0018] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0019] like Figure 1-5 As shown, a flat gasket deburring machine includes a frame 1, and also includes a conveyor belt 2, a mounting frame 3 and a connecting chassis 6. The conveyor belt 2 is arranged horizontally inside the frame 1 and the mounting frame 3 is arranged in the middle position of the top of the frame 1. A main motor 4 is installed on the top of the mounting frame 3 and a main pulley 5 is installed on the power output end of the main motor 4. An intermediate quasi-hyperbolic helical gear reducer 7 is installed in the middle position of the top of the connecting chassis 6 and side quasi-hyperbolic helical gear reducers 9 are installed on both sides of the intermediate quasi-hyperbolic helical gear reducer 7. A connecting flange 701 is arranged at the power input end of the intermediate quasi-hyperbolic helical gear reducer 7 and a power transmission sleeve 10 is installed through the connecting flange 701. A transmission shaft 11 is installed inside the power transmission sleeve 10. A deburring brush 17 is installed at the power output end of the side quasi-hyperbolic helical gear reducer 9 and a flat gasket 18 located at the bottom of the deburring brush 17 is placed on the surface of the conveyor belt 2.
[0020] Among them, a transmission motor 201 is installed inside the frame 1, a sprocket 202 is installed at the power end of the conveyor belt 2, and a chain belt 203 is installed between the sprocket 202 and the power end of the transmission motor 201; when the transmission motor 201 is running, the chain belt 203 drives the sprocket 202 to rotate and then drives the power end of the conveyor belt 2 to operate, thereby realizing the rotation and transportation of the conveyor belt 2.
[0021] Among them, an input shaft hole 702 that is docked with the transmission shaft 11 is opened in the middle position of the top of the middle quasi-hyperbolic helical gear reducer 7, and output shaft holes 703 are opened on both sides of the middle quasi-hyperbolic helical gear reducer 7, a connecting shaft 12 is installed between the output shaft hole 703 and the side quasi-hyperbolic helical gear reducer 9, the top of the connecting chassis 6 is equipped with connecting frames 8 on both sides of the middle quasi-hyperbolic helical gear reducer 7, and the power input ends of the side quasi-hyperbolic helical gear reducers 9 are equipped with docking flanges 13 that are docked with the connecting frames 8; the power output of the main motor 4 drives the input end of the middle quasi-hyperbolic helical gear reducer 7 to rotate through the transmission shaft 11, and at the same time, the output end of the middle quasi-hyperbolic helical gear reducer 7 drives the side quasi-hyperbolic helical gear reducer 9 to operate through the connecting shaft 12, and the connecting frame 8 and the connecting flange 701 play a matching connection role, which is convenient for the positioning and installation of the side quasi-hyperbolic helical gear reducer 9.
[0022] Among them, the input shaft pulley 14 and the sleeve pulley 15 are respectively arranged on the outer periphery of the transmission shaft 11 and the power transmission sleeve 10, and a belt 16 is installed between the input shaft pulley 14 and the sleeve pulley 15 and the main pulley 5; when the main pulley 5 is running, the input shaft pulley 14 and the sleeve pulley 15 are driven to rotate through the belt 16, thereby driving the transmission shaft 11 and the power transmission sleeve 10 to rotate.
[0023] It should be noted that the utility model is a flat gasket deburring machine. When working, a conveyor belt 2 for conveying a flat gasket 18 is installed on the top of the frame 1. The flat gasket 18 to be processed is put in from one side of the conveyor belt 2 and passes through the bottom of the deburring brush 17 with the conveyor belt 2. When the main motor 4 is running, it drives the rotation of the transmission shaft 11 through the main pulley 5 and the input shaft pulley 14, and then drives the multiple groups of deburring brushes 17 on both sides to run synchronously through the middle quasi-hyperbolic helical gear reducer 7 and the side quasi-hyperbolic helical gear reducer 9, so that the flat gasket 18 is processed twice by the deburring brush 17 in a single stroke, thereby improving work efficiency and deburring quality, reducing processing time, and saving time and effort.
[0024] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A flat gasket deburring machine, comprising a frame (1), characterized in that: The machine also comprises a conveyor belt (2), a mounting frame (3) and a connecting chassis (6); the conveyor belt (2) is arranged in the horizontal direction inside the frame (1) and the mounting frame (3) is arranged at the middle position of the top of the frame (1); a main motor (4) is installed on the top of the mounting frame (3) and a main pulley (5) is installed at the power output end of the main motor (4); an intermediate hypoid helical gear reducer (7) is installed at the middle position of the top of the connecting chassis (6) and side gears are installed on both sides of the intermediate hypoid helical gear reducer (7). A hypoid helical gear reducer (9), wherein a connecting flange (701) is provided at the power input end of the middle hypoid helical gear reducer (7) and a power transmission sleeve (10) is installed through the connecting flange (701), a transmission shaft (11) is installed inside the power transmission sleeve (10), and a deburring brush (17) is installed at the power output end of each side hypoid helical gear reducer (9), and a flat gasket (18) located at the bottom of the deburring brush (17) is placed on the surface of the conveyor belt (2).
2. A flat gasket deburring machine according to claim 1, characterized in that: A transmission motor (201) is installed inside the frame (1), a sprocket (202) is installed at the power end of the conveyor belt (2), and a chain belt (203) is installed between the sprocket (202) and the power end of the transmission motor (201).
3. A flat gasket deburring machine according to claim 1, characterized in that: An input shaft hole (702) for docking with the transmission shaft (11) is provided at the middle position of the top of the middle hypoid helical gear reducer (7), and output shaft holes (703) are provided on both sides of the middle hypoid helical gear reducer (7), and a connecting shaft (12) is installed between the output shaft hole (703) and the side hypoid helical gear reducer (9).
4. A flat gasket deburring machine according to claim 1, characterized in that: The top of the connecting chassis (6) is provided with connecting frames (8) at both sides of the middle hypoid helical gear reducer (7), and the power input ends of the side hypoid helical gear reducers (9) are provided with docking flanges (13) docking with the connecting frames (8).
5. A flat gasket deburring machine according to claim 1, characterized in that: An input shaft pulley (14) and a sleeve pulley (15) are respectively arranged on the outer periphery of the transmission shaft (11) and the outer periphery of the power transmission sleeve (10), and a belt (16) is installed between the input shaft pulley (14) and the sleeve pulley (15) and the main pulley (5).