Dehairing machine for glass fiber tube processing
By designing a hair removal machine for glass fiber tubes and using a gear system driven by clamping mechanism and servo motor, synchronous grinding and puncture removal at both ends of glass fiber tubes is achieved, solving the problem of inefficiency of existing equipment and improving the Productivity.
Patent Information
- Application Number
- CN202421271305.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-05
AI Technical Summary
The existing fiberglass tube burring equipment needs to be repeatedly fixed and polished twice, resulting in cumbersome process, time-consuming and costly, and the overall burring removal efficiency is low.
A hair removal machine for processing fiberglass tubes is designed, and the middle end of the fiberglass tube is fixed using a clamping mechanism. By cooperating with the servo motor drive gear and the external tooth ring, the two ends of the fiberglass tubes are synchronously polished and removed.
Through synchronous clamping and grinding, the repeated fixing and grinding steps are reduced, time and labor costs are reduced, and the production efficiency of fiberglass tube puncture removal work is improved.
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Abstract
Description
Technical Field
[0001] The utility model relates to a hair removal machine for glass fiber tube processing, belonging to the technical field of glass fiber tubes. Background Art
[0002] Fiberglass tube is a kind of home decoration material, suitable for petroleum, electric power, chemical industry, papermaking, urban water supply and drainage, factory sewage treatment, seawater desalination, gas transportation, etc. Fiberglass tube is light and hard, non-conductive, high mechanical strength, anti-aging, high temperature resistance, corrosion resistance, so it has been widely used in petroleum, electric power, chemical industry, papermaking, urban water supply and drainage, factory sewage treatment, seawater desalination, gas transportation and other industries.
[0003] A Chinese public patent (publication number: CN 219335226 U) discloses a dehairing machine for glass fiber tube processing. Its technical solution includes: a workbench, a rectangular groove is horizontally opened in the middle of the upper surface of the workbench, a limit installation and a mounting plate are installed in the rectangular groove, a brush is installed on the upper surface of the mounting plate, two lifting electric rods are symmetrically installed at the bottom of the workbench, and the protruding ends of the two lifting electric rods are fixed to the bottom of the mounting plate. A fixed seat is installed at each end of the rectangular groove on the upper surface of the workbench, and a circular shaft 1 is rotatably installed on the upper end of the left fixed seat through a bearing seat, and a threaded sleeve is installed on the upper end of the right fixed seat. A threaded rod is spirally connected in the threaded sleeve, and a fixed plate is installed on the inner end of the threaded rod. A circular shaft 2 is rotatably installed on the other side of the fixed plate through a bearing seat, and shaft sleeves are installed on both circular shafts 1 and 2 through fixing screws. The utility model eliminates the operation of cleaning the glass fiber tube with multiple brushes by making the glass fiber tube rotate by itself, and has a low failure rate and high dehairing efficiency.
[0004] The above-mentioned device is used to remove burrs from the surface of the fiberglass tube, and there are often many burrs on the left and right ends of the fiberglass tube. The existing burr removal equipment often fixes one end of the fiberglass tube first, then grinds and removes the burrs on the unfixed end, and then replaces the other end after grinding to fix and grind again, so that a fiberglass tube needs to be fixed and polished twice to complete the overall grinding work. This process is relatively cumbersome and wastes a lot of time and labor costs, making the overall burr removal efficiency of the fiberglass tube relatively low and inconvenient to use.
[0005] For this reason, a kind of hair removal machine for glass fiber tube processing is proposed. Utility Model Content
[0006] In view of this, the utility model provides a hair removal machine for glass fiber tube processing to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial choice.
[0007] The technical solution of the utility model is implemented as follows: a hair removal machine for glass fiber tube processing, comprising a bottom plate, support rods are fixedly installed around the bottom of the bottom plate, a top plate is fixedly installed on the tops of the four support rods, mounting rods are fixedly installed on both the front and rear sides of the bottom of the top plate, and a glass fiber tube body is arranged on the top of the bottom plate;
[0008] A clamping mechanism is provided at the bottom of the mounting rod, and the clamping mechanism includes a box body, and the box body is fixedly installed at the bottom of the two mounting rods. A first servo motor is fixedly installed on the right side of the box body, and a driving gear is fixedly connected to the output end of the first servo motor. An outer gear ring is provided in the inner cavity of the box body, and the top of the driving gear is meshed with the bottom of the outer gear ring. An L-shaped rod is movably connected to the right side of the outer side of the three L-shaped rods, and moving blocks are movably connected to the left sides of the outer sides of the three moving blocks. Connecting rods are fixedly installed on the outer sides of the three connecting rods, and clamping plates are fixedly installed on the inner sides of the three connecting rods, and the fiberglass tube body is clamped with the inner side of the clamping plate.
[0009] Further preferably, protective pads are fixedly installed on the inner sides of the three clamping plates, and the material of the protective pads is rubber.
[0010] Further preferably, a movable groove is provided on the left side of the inner cavity of the box body, and the left sides of the three movable blocks are slidably connected to the inner cavities of the three movable grooves.
[0011] Further preferably, movable grooves are provided around the inner cavity of the box body, and the three connecting rods all penetrate the inner cavities of the three movable grooves and extend to the outside of the box body.
[0012] Further preferably, a sliding groove is opened on the left side of the inner cavity of the box body, and a sliding rod is fixedly installed on the left side of the outer gear ring, and the four sliding rods are slidably connected to the inner cavity of the sliding groove.
[0013] Further preferably, a burr removal mechanism is provided on the top of the base plate, and the burr removal mechanism includes a mounting plate, and the mounting plates are fixedly mounted on the left and right sides of the top of the base plate, and a second servo motor is fixedly mounted on the right side of the outer side of the mounting plate, and a bidirectional screw is fixedly connected to the output end of the second servo motor, and screw blocks are threadedly connected to the left and right sides of the surface of the bidirectional screw, and support frames are fixedly mounted on the tops of the two screw blocks, and electric grinding discs are movably connected to the inner sides of the two support frames.
[0014] Further preferably, brush pads are fixedly installed on the inner sides of the two electric grinding discs, and the two brush pads are attached to the left and right sides of the glass fiber tube body.
[0015] Further preferably, both left and right sides of the top of the bottom plate are provided with limiting grooves, and the bottoms of the two screw blocks are slidably connected in the inner cavities of the two limiting grooves.
[0016] The embodiment of the utility model has the following advantages due to the adoption of the above technical solution:
[0017] 1. The utility model provides a clamping mechanism. After the glass fiber tube body is placed on the inner side of the clamping plate, the driving gear rotates through the output of the first servo motor, and through the mutual cooperation between the outer gear ring, the outer gear ring drives the L-shaped rod to flip. As the L-shaped rod flips, the L-shaped rod pulls the moving block to move inward. Through the movement of the moving block, the connecting rod and the clamping plate are driven to move inward synchronously, and the glass fiber tube body is clamped and fixed. Since the middle end of the glass fiber tube body is fixed, the left and right ends of the glass fiber tube body will not be blocked by objects, so that the left and right ends of the glass fiber tube body can be polished and deburred synchronously, saving the steps of repeatedly fixing and polishing the glass fiber tube body, reducing the time and labor cost consumed in deburring the glass fiber tube body, and improving the production efficiency of the overall deburring work of the glass fiber tube body.
[0018] Second, the utility model provides a protective pad, which is made of a relatively soft material, so that when the fiberglass tube body is clamped and fixed, the situation that the fiberglass tube body is broken due to excessive clamping force is reduced. By providing a movable groove, the moving direction of the movable block can be limited to prevent the L-shaped rod from moving synchronously with it when it is flipped, thereby affecting the fixing work of the fiberglass tube body. By providing an active groove, the moving direction of the connecting rod can be limited to prevent the direction of the connecting rod from changing when it moves, and then the fiberglass tube body cannot be clamped. By providing a sliding groove and a sliding rod, the outer tooth ring can be supported and the position of the outer tooth ring can be limited when it rotates to prevent the position from changing when it rotates, thereby affecting the clamping work of the fiberglass tube body. By providing a deburring mechanism, when the fiberglass tube body is on the inner side of the clamping plate, the second The output of the servo motor causes the bidirectional screw to rotate, at which time the screw block moves inward along the surface of the bidirectional screw, and synchronously drives the support frame to move inward. As the support frame moves, the electric grinding disc drives the brush pad to fit the left and right ends of the glass fiber tube body, and the left and right ends of the glass fiber tube body are deburred by the rotation of the electric grinding disc. Compared with deburring at only one end, deburring at both ends can effectively reduce the time spent on deburring, and improve the overall deburring efficiency of the glass fiber tube body. By setting the brush pad, the burrs on the left and right ends of the glass fiber tube body can be deburred to avoid affecting the normal use of the subsequent glass fiber tube body due to the presence of burrs. By setting the limiting groove, the moving direction of the screw block can be limited to avoid deviation of the screw block when it moves, resulting in the brush pad and the electric grinding disc being unable to deburr the burrs on the left and right sides of the glass fiber tube body.
[0019] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the utility model will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0021] Figure 1 It is a three-dimensional front view structural schematic diagram of the utility model;
[0022] Figure 2 This is a schematic diagram of the deburring mechanism structure of the utility model;
[0023] Figure 3 This is a schematic diagram of the structure of the clamping mechanism of the utility model;
[0024] Figure 4 This is a schematic diagram of the internal structure of the box of the utility model;
[0025] Figure 5 It is a schematic diagram of the gear ring disassembly structure of the utility model.
[0026] 1. Bottom plate; 2. Clamping mechanism; 201. Box; 202. First servo motor; 203. Driving gear; 204. Outer gear ring; 205. L-shaped rod; 206. Moving block; 207. Connecting rod; 208. Clamping plate; 209. Protective pad; 210. Moving groove; 211. Movable groove; 212. Sliding groove; 213. Sliding rod; 3. Deburring mechanism; 301. Mounting plate; 302. Second servo motor; 303. Bidirectional screw; 304. Screw block; 305. Support frame; 306. Electric grinding disc; 307. Brush pad; 308. Limiting groove; 4. Support rod; 5. Top plate; 6. Mounting rod; 7. Fiberglass tube body. DETAILED DESCRIPTION
[0027] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.
[0028] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.
[0029] Example 1
[0030] like Figure 1-5 As shown, the embodiment of the utility model provides a hair removal machine for glass fiber tube processing, comprising a bottom plate 1, support rods 4 are fixedly installed around the bottom of the bottom plate 1, a top plate 5 is fixedly installed on the tops of the four support rods 4, mounting rods 6 are fixedly installed on the front and rear sides of the bottom of the top plate 5, and a glass fiber tube body 7 is arranged on the top of the bottom plate 1;
[0031] A clamping mechanism 2 is provided at the bottom of the mounting rod 6, and the clamping mechanism 2 includes a box body 201, and the box body 201 is fixedly installed at the bottom of the two mounting rods 6. A first servo motor 202 is fixedly installed on the right side of the box body 201, and a driving gear 203 is fixedly connected to the output end of the first servo motor 202. An outer gear ring 204 is provided in the inner cavity of the box body 201, and the top of the driving gear 203 is meshed with the bottom of the outer gear ring 204. The right side of the outer gear ring 204 is movably connected with an L-shaped rod 205, and the left sides of the outer sides of the three L-shaped rods 205 are movably connected with moving blocks 206. Connecting rods 207 are fixedly installed on the outer sides of the three moving blocks 206, and clamping plates 208 are fixedly installed on the inner sides of the three connecting rods 207. The fiberglass tube body 7 is clamped with the inner side of the clamping plate 208.
[0032] By setting the clamping mechanism 2, after the glass fiber tube body 7 is placed on the inner side of the clamping plate 208, the driving gear 203 rotates through the output of the first servo motor 202, and through the mutual cooperation between the outer gear ring 204, the outer gear ring 204 drives the L-shaped rod 205 to flip. As the L-shaped rod 205 flips, the L-shaped rod 205 pulls the moving block 206 to move inward. Through the movement of the moving block 206, the connecting rod 207 and the clamping plate 208 are driven to move inward synchronously, and the glass fiber tube body 7 is clamped and fixed. Since the middle end of the glass fiber tube body 7 is fixed, the left and right ends of the glass fiber tube body 7 will not be blocked by objects, so that the left and right ends of the glass fiber tube body 7 can be polished and de-thorned synchronously, which saves the steps of repeatedly fixing and polishing the glass fiber tube body 7, reduces the time and labor cost consumed in the de-thorning work of the glass fiber tube body 7, and improves the production efficiency of the overall de-thorning work of the glass fiber tube body 7.
[0033] Example 2
[0034] In one embodiment, the inner sides of the three clamping plates 208 are fixedly installed with protective pads 209, and the material of the protective pads 209 is rubber. The left side of the inner cavity of the box body 201 is provided with a movable groove 210, and the left sides of the three movable blocks 206 are slidably connected in the inner cavity of the three movable grooves 210. The inner cavity of the box body 201 is provided with movable grooves 211 all around, and the three connecting rods 207 penetrate the inner cavity of the three movable grooves 211 and extend to the outside of the box body 201. A sliding groove 212 is provided on the left side of the inner cavity of the box body 201, and a sliding rod 213 is fixedly installed on the left side of the outer gear ring 204. The four sliding rods 213 are slidably connected in the inner cavity of the sliding groove 212. A deburring mechanism 3 is provided on the top of the bottom plate 1, and the deburring mechanism 3 includes a mounting plate 301. The mounting plates 301 are fixedly mounted on the left and right sides of the top of the base plate 1, a second servo motor 302 is fixedly mounted on the right side of the outer side of the mounting plate 301, a bidirectional screw 303 is fixedly connected to the output end of the second servo motor 302, a screw block 304 is threadedly connected to the left and right sides of the surface of the bidirectional screw 303, a support frame 305 is fixedly mounted on the top of the two screw blocks 304, an electric grinding disc 306 is movably connected to the inner side of the two support frames 305, a brush pad 307 is fixedly mounted on the inner side of the two electric grinding discs 306, the two brush pads 307 are both fitted to the left and right sides of the glass fiber tube body 7, limiting grooves 308 are provided on the left and right sides of the top of the base plate 1, and the bottoms of the two screw blocks 304 are slidably connected to the inner cavities of the two limiting grooves 308.
[0035] By setting the protective pad 209, due to its own soft material, when the glass fiber tube body 7 is clamped and fixed, the glass fiber tube body 7 is reduced from being broken due to excessive clamping force. By setting the moving groove 210, the moving direction of the moving block 206 can be limited to prevent the moving block 206 from moving synchronously with the L-shaped rod 205 when it is turned over, thereby affecting the fixing work of the glass fiber tube body 7. By setting the movable groove 211, the moving direction of the connecting rod 207 can be limited. The sliding groove 212 and the sliding rod 213 can be provided to support the outer tooth ring 204 and limit the position of the outer tooth ring 204 when it rotates, so as to avoid the position change during rotation, thereby affecting the clamping work of the glass fiber tube body 7. By providing the deburring mechanism 3, when the glass fiber tube body 7 is on the inner side of the clamping plate 208, the second servo motor 30 2 output, so that the bidirectional screw 303 rotates, at this time the screw block 304 moves inward along the surface of the bidirectional screw 303, and synchronously drives the support frame 305 to move inward, with the movement of the support frame 305, the electric grinding disc 306 drives the brush pad 307 to fit the left and right ends of the glass fiber tube body 7, and through the rotation of the electric grinding disc 306, the left and right ends of the glass fiber tube body 7 are de-burred, compared with de-burring at a single end, de-burring at both ends can effectively reduce the de-burring process. The time consumed is improved, and the overall burr removal efficiency of the glass fiber tube body 7 is improved. By setting the brush pad 307, the burrs on the left and right ends of the glass fiber tube body 7 can be removed to avoid the presence of burrs affecting the normal use of the subsequent glass fiber tube body 7. By setting the limiting groove 308, the moving direction of the screw block 304 can be limited to avoid the screw block 304 from offset when moving, resulting in the brush pad 307 and the electric grinding disc 306 being unable to remove the burrs on the left and right sides of the glass fiber tube body 7.
[0036] When the utility model is working, firstly, the glass fiber tube body 7 is placed on the inner side of the clamping plate 208, and the bidirectional screw 303 is rotated by the output of the second servo motor 302. At this time, the screw block 304 moves inward along the surface of the bidirectional screw 303, and synchronously drives the support frame 305 to move inward. With the movement of the support frame 305, the electric grinding disc 306 drives the brush pad 307 to fit the left and right ends of the glass fiber tube body 7, and the driving gear 203 at the output end of the first servo motor 202 is driven. The outer gear ring 204 generates rotation, and through the mutual cooperation with the outer gear ring 204, the outer gear ring 204 drives the L-shaped rod 205 to flip over. As the L-shaped rod 205 flips over, the L-shaped rod 205 pulls the moving block 206 to move inward. Through the movement of the moving block 206, the connecting rod 207 and the clamping plate 208 are driven to move inward synchronously, and the fiberglass tube body 7 is clamped and fixed. Subsequently, the electric grinding disc 306 drives the brush pad 307 to rotate to complete the deburring work on the left and right ends of the fiberglass tube body 7.
[0037] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of various changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. A hair removal machine for glass fiber tube processing, characterized in that: It comprises a bottom plate (1), support rods (4) are fixedly mounted around the bottom of the bottom plate (1), a top plate (5) is fixedly mounted on the tops of the four support rods (4), mounting rods (6) are fixedly mounted on both the front and rear sides of the bottom of the top plate (5), and a glass fiber tube body (7) is arranged on the top of the bottom plate (1); A clamping mechanism (2) is provided at the bottom of the mounting rod (6), the clamping mechanism (2) comprising a box (201), the box (201) being fixedly mounted on the bottom of the two mounting rods (6), a first servo motor (202) being fixedly mounted on the right side of the box (201), an output end of the first servo motor (202) being fixedly connected to a driving gear (203), an outer gear ring (204) being provided in the inner cavity of the box (201), and the driving gear (203) being fixedly connected to the output end of the first servo motor (202). The top of the outer gear ring (204) is meshed with the bottom of the outer gear ring (204), the right side of the outer gear ring (204) is movably connected with an L-shaped rod (205), the left sides of the outer sides of the three L-shaped rods (205) are movably connected with moving blocks (206), the outer sides of the three moving blocks (206) are fixedly installed with connecting rods (207), the inner sides of the three connecting rods (207) are fixedly installed with clamps (208), and the glass fiber tube body (7) is clamped with the inner side of the clamps (208).
2. A hair removal machine for glass fiber tube processing according to claim 1, characterized in that: A protective pad (209) is fixedly mounted on the inner side of each of the three clamping plates (208), and the material of the protective pad (209) is rubber.
3. The hair removal machine for glass fiber tube processing according to claim 1, characterized in that: The left side of the inner cavity of the box body (201) is provided with a moving groove (210), and the left sides of the three moving blocks (206) are slidably connected in the inner cavities of the three moving grooves (210).
4. The hair removal machine for glass fiber tube processing according to claim 1, characterized in that: Active grooves (211) are provided around the inner cavity of the box body (201), and the three connecting rods (207) penetrate the inner cavities of the three active grooves (211) and extend to the outside of the box body (201).
5. The hair removal machine for glass fiber tube processing according to claim 1, characterized in that: A sliding groove (212) is provided on the left side of the inner cavity of the box body (201), and sliding rods (213) are fixedly installed on the left side of the outer gear ring (204), and the four sliding rods (213) are slidably connected in the inner cavity of the sliding groove (212).
6. The hair removal machine for glass fiber tube processing according to claim 1, characterized in that: A deburring mechanism (3) is provided on the top of the base plate (1), and the deburring mechanism (3) comprises a mounting plate (301), the mounting plates (301) are fixedly mounted on the left and right sides of the top of the base plate (1), a second servo motor (302) is fixedly mounted on the right side of the outer side of the mounting plate (301), a bidirectional screw rod (303) is fixedly connected to the output end of the second servo motor (302), screw blocks (304) are threadedly connected to the left and right sides of the surface of the bidirectional screw rod (303), support frames (305) are fixedly mounted on the tops of the two screw blocks (304), and electric grinding discs (306) are movably connected to the inner sides of the two support frames (305).
7. A hair removal machine for glass fiber tube processing according to claim 6, characterized in that: Brush pads (307) are fixedly mounted on the inner sides of the two electric grinding discs (306), and the two brush pads (307) are attached to the left and right sides of the glass fiber tube body (7).
8. The hair removal machine for glass fiber tube processing according to claim 6, characterized in that: Limiting grooves (308) are provided on both left and right sides of the top of the bottom plate (1), and the bottoms of the two screw blocks (304) are slidably connected in the inner cavities of the two limiting grooves (308).
Citation Information
Patent Citations
Dehairing machine for glass fiber tube processing
CN219335226U