Carrier

Abstract

The utility model provides a carrier, which comprises a base component, a plurality of supporting components and a plurality of supporting components, wherein the base component is used for fixing to-be-processed materials; the rotating assembly is mounted on one side of the base assembly and used for providing moving and rotating power; the air suction assembly is installed on the rotating assembly and used for sucking the materials to be machined. Through the design of the groove, the first limiting block and the second limiting block and the cooperation of driving of the air cylinder, materials to be machined can be rapidly and accurately clamped and released, and the positioning precision and stability in the machining process are improved; through combined application of the left-right moving unit, the up-down moving unit and the rotating unit, the air suction assembly can accurately move in a three-dimensional space, materials can be carried to any set position, and the production efficiency and the equipment adaptability are remarkably improved; the motor is adopted to drive the synchronous wheel and the synchronous belt structure, it can be ensured that the air suction assembly rotates according to the preset angle, and therefore precise rotation control over the to-be-machined materials is achieved, and the complex machining requirement is met.

Description

Technical Field

[0001] The utility model relates to the technical field of automation equipment, in particular to a carrier. Background Art

[0002] Currently, in the field of material processing, the positioning, grasping and rotation operations of the materials to be processed usually rely on relatively simple or complex devices. Traditional carriers may not be able to achieve accurate and flexible position adjustment when fixing materials, and the control accuracy and stability during the rotation of materials are often insufficient. For example, some carriers can only provide basic movement functions, but cannot accurately control the rotation angle of the material; in addition, the process of material adsorption and release may also have problems such as large impact and easy damage to the material.

[0003] Deficiencies of existing technology:

[0004] 1. The material fixing method is relatively simple and lacks an automated precision adjustment mechanism, which results in the clamping and fixing of the material to be processed being not stable enough or difficult to adapt to materials of different sizes.

[0005] 2. During the operation of moving and rotating materials, it generally does not have the ability to flexibly move in multiple dimensions (such as X, Y, and Z axes) and the function of rotating accurately to a preset angle, which affects processing efficiency and product quality.

[0006] 3. In the process of material absorption and release, due to the lack of effective buffer design, a large impact force may be generated when the suction cup contacts the material, which may not only cause damage to the surface of the material, but also affect the stability and reliability of the overall operation of the equipment.

[0007] 4. Insufficient safety protection measures, such as moving parts such as synchronous belts are directly exposed to the outside, which may cause potential safety hazards to operators.

[0008] Therefore, the prior art has deficiencies and needs further improvement. Utility Model Content

[0009] In view of the problems existing in the prior art, the utility model provides a carrier.

[0010] To achieve the above purpose, the specific scheme of the utility model is as follows:

[0011] The utility model provides a carrier, comprising:

[0012] A base assembly for fixing the material to be processed;

[0013] A rotating assembly is installed on one side of the base assembly and is used to provide movement and rotation power;

[0014] A suction assembly, mounted on the rotating assembly, for sucking the material to be processed;

[0015] The base assembly includes: a base, a first limit block, a first slide rail, a second limit block, a first cylinder, a floating joint, and a first connecting block;

[0016] The base is provided with a groove, the groove is used to place the material to be processed, and two first limit blocks are provided on the other side of the groove, and the material to be processed is clamped and fixed by the base and the two first limit blocks;

[0017] The two first limit blocks are installed on the second limit block, and the first slide rail is installed at the bottom of the base;

[0018] The second limit block is installed on the first slide rail, a first cylinder is further arranged below the second limit block, a floating joint is installed on the piston rod of the first cylinder, and the floating joint is connected to the second limit block through a first connecting block;

[0019] The first cylinder drives the second limit block to reciprocate on the first slide rail, thereby driving the first limit block to approach or move away from the groove on the base, thereby achieving the fixation and release of the material to be processed.

[0020] Furthermore, a proximity switch is provided on the moving path of the second limit block, for sensing the second limit block approaching the base.

[0021] Further, the rotating assembly includes: a left-right moving unit, an up-down moving unit, and a rotating unit;

[0022] The air suction assembly is mounted on the rotating unit, the rotating unit is mounted on the up-and-down moving unit, and the up-and-down moving unit is mounted on the left-and-right moving unit;

[0023] The left and right moving unit moves the suction component to the top of the material to be processed, the up and down moving unit drives the suction component down to the upper surface of the material to be processed, the suction component sucks the material to be processed, and the rotating unit drives the suction component to rotate, thereby driving the material to be processed to rotate to a set angle.

[0024] Further, the left-right moving unit comprises: a second cylinder, a first mounting plate, and a second slide rail;

[0025] The second cylinder pushes and pulls the first mounting plate to reciprocate on the second slide rail, and the up and down moving unit is mounted on the first mounting plate.

[0026] Further, the up-and-down moving unit comprises: a third cylinder, a second mounting plate, and a third slide rail;

[0027] The third cylinder and the third slide rail are mounted on the first mounting plate, the second mounting plate is mounted on the third slide rail, and the third cylinder drives the second mounting plate to move up and down on the third slide rail.

[0028] Further, the rotating assembly includes: a rotating motor, a first synchronous wheel, a second synchronous wheel, and a synchronous belt;

[0029] The rotating motor is mounted on the second mounting plate, and a first synchronous wheel is mounted on the output shaft of the rotating motor. The first synchronous wheel drives the second synchronous wheel to rotate through a synchronous belt.

[0030] The second synchronous wheel is mounted on the first rotating shaft, and the first rotating shaft is mounted on the second mounting plate;

[0031] The air suction assembly is mounted on the first rotating shaft;

[0032] The rotating motor drives the air suction component to rotate a preset angle via the first rotating shaft.

[0033] Furthermore, a sensing block is installed on the first rotating shaft;

[0034] A sensor is respectively arranged on both sides of the first rotating shaft. When the sensing block approaches the sensor during the rotation of the first rotating shaft, the sensor senses the sensing block, thereby confirming that the first rotating shaft is rotating.

[0035] Furthermore, a protective cover is provided on the outer side of the synchronous belt to prevent injuries.

[0036] Further, the air suction assembly includes: a third mounting plate, a fourth slide rail, and a first mounting bar;

[0037] The third mounting plate is mounted on the first rotating shaft, the fourth slide rail is mounted on the third mounting plate, and the first mounting bar is mounted on the fourth slide rail in a manner that it can slide up and down;

[0038] A suction cup is installed at one end of the first mounting bar, and a spring is arranged at the other end. A stopper is also arranged above the spring. When the suction cup contacts the upper surface of the material to be processed, the first mounting bar moves upward, and the spring provides a buffer at this time.

[0039] A third limiting block is also provided at the upper end of the fourth slide rail to prevent the first mounting bar from escaping from the upper end of the fourth slide rail.

[0040] The technical solution of the utility model has the following beneficial effects:

[0041] 1. Precise positioning and fixation: The base assembly, through the design of the groove and the first and second limit blocks, cooperates with the cylinder drive to achieve fast and accurate clamping and release of the material to be processed, improving the positioning accuracy and stability during the processing.

[0042] 2. Flexible movement in multiple dimensions: The carrier uses a combination of left and right moving units, up and down moving units, and rotating units to enable the suction component to move accurately in three-dimensional space and transport materials to any set position, significantly improving production efficiency and equipment adaptability.

[0043] 3. Precise angle rotation: The rotating component adopts a motor-driven synchronous wheel and synchronous belt structure, which can ensure that the suction component rotates at a preset angle, thereby achieving precise rotation control of the material to be processed and meeting complex processing requirements.

[0044] 4. Intelligent sensing and control: The proximity switch is used to sense the position of the second limit block, while the sensing block and sensor design on the shaft can monitor the rotation state of the shaft in real time, ensuring the automation control level of the entire system and enhancing the reliability and safety of operation.

[0045] 5. Buffer protection mechanism: A spring buffer system is set inside the suction component to provide effective buffering force when sucking and releasing the material to be processed, avoiding damage to the material due to excessive impact and extending the service life of the equipment.

[0046] 6. Safety protection design: A protective cover is installed on the outside of the synchronous belt to effectively prevent operators from accidentally contacting moving parts and causing injuries, which embodies the humanized design concept and improves the safety performance of the overall equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0047] Figure 1 It is a three-dimensional diagram of the utility model;

[0048] Figure 2 It is a three-dimensional diagram of the base assembly of the utility model;

[0049] Figure 3 It is a three-dimensional diagram of the base assembly of the utility model from another perspective;

[0050] Figure 4 It is a stereoscopic diagram of the rotating assembly and the air suction assembly of the utility model;

[0051] Figure 5 It is a stereoscopic diagram of the rotating assembly and the air suction assembly of the utility model from another perspective;

[0052] Figure 6 It is a stereoscopic diagram of the rotating assembly of the utility model after removing the protective cover and the suction assembly;

[0053] Figure 7 It is a stereoscopic diagram of the rotating assembly of the utility model after removing the protective cover and the air suction assembly from another perspective;

[0054] Figure 8 It is a stereoscopic diagram of the air intake assembly of the utility model.

[0055] In the figure:

[0056] 1. Base assembly;

[0057] 101, base;

[0058] 102, a first limiting block;

[0059] 103, second limit block;

[0060] 104, first slide rail; 105, first cylinder; 106, floating joint; 107, first connecting block; 108, proximity switch;

[0061] 2. Rotating assembly;

[0062] 201, second cylinder; 202, first mounting plate; 203, second slide rail;

[0063] 204, third cylinder; 205, second mounting plate; 206, third slide rail;

[0064] 207, rotating motor; 208, first synchronous wheel; 209, second synchronous wheel; 210, synchronous belt;

[0065] 211, first rotating shaft;

[0066] 212, induction block;

[0067] 213. Sensor;

[0068] 214, shield;

[0069] 3. Air suction assembly;

[0070] 301, third mounting plate; 302, fourth slide rail; 303, first mounting bar;

[0071] 304, suction cup; 305, spring; 306, stopper; 307, third limit block;

[0072] 4. Materials to be processed. DETAILED DESCRIPTION

[0073] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only the parts related to the present invention, rather than all structures, are shown in the accompanying drawings.

[0074] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0075] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0076] In the description of this embodiment, the terms "upper", "lower", "front", "back", "left", "right" and other directions or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for the convenience of description and simplified operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operate in a specific direction, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.

[0077] Combination Figure 1-Figure 8 As shown, the utility model provides a carrier, including: a base assembly 1, used to fix the material 4 to be processed; a rotating assembly 2, installed on one side of the base assembly 1, used to provide movement and rotation power; a suction assembly 3, installed on the rotating assembly 2, used to suck the material 4 to be processed.

[0078] The base assembly 1 includes: a base 101, a first limit block 102, a first slide rail 104, a second limit block 103, a first cylinder 105, a floating joint 106, and a first connecting block 107; a groove is provided on the base 101, and the groove is used to place the material 4 to be processed. Two first limit blocks 102 are provided on the other side of the groove. The material 4 to be processed is clamped and fixed by the base 101 and the two first limit blocks 102; the two first limit blocks 102 are installed on the second limit block 103, and the first slide rail 104 is installed on the bottom The bottom of the base 101; the second limit block 103 is installed on the first slide rail 104, and a first cylinder 105 is also arranged below the second limit block 103. A floating joint 106 is installed on the piston rod of the first cylinder 105, and the floating joint 106 is connected to the second limit block 103 through a first connecting block 107; the first cylinder 105 drives the second limit block 103 to reciprocate on the first slide rail 104, and then drives the first limit block 102 to approach or move away from the groove on the base 101, so as to fix and release the material to be processed. A proximity switch 108 is also arranged on the moving path of the second limit block 103, which is used to sense that the second limit block 103 is close to the base 101.

[0079] The rotating assembly 2 includes: a left-right moving unit, an up-down moving unit, and a rotating unit;

[0080] The suction component 3 is installed on the rotating unit, the rotating unit is installed on the up-down moving unit, and the up-down moving unit is installed on the left-right moving unit; the left-right moving unit moves the suction component 3 to the top of the material 4 to be processed, the up-down moving unit drives the suction component 3 down to the upper surface of the material 4 to be processed, the suction component 3 sucks the material 4 to be processed, the rotating unit drives the suction component 3 to rotate, and then drives the material 4 to be processed to rotate to the set angle.

[0081] The left-right moving unit includes: a second cylinder 201 , a first mounting plate 202 , and a second slide rail 203 ; the second cylinder 201 pushes and pulls the first mounting plate 202 to reciprocate on the second slide rail 203 , and the up-and-down moving unit is installed on the first mounting plate 202 .

[0082] The up and down moving unit includes: a third cylinder 204, a second mounting plate 205, and a third slide rail 206; the third cylinder 204 and the third slide rail 206 are installed on the first mounting plate 202, and the second mounting plate 205 is installed on the third slide rail 206, and the third cylinder 204 drives the second mounting plate 205 to move up and down on the third slide rail 206.

[0083] The rotating assembly 2 includes: a rotating motor 207, a first synchronous wheel 208, a second synchronous wheel 209, and a synchronous belt 210; the rotating motor 207 is mounted on the second mounting plate 205, the first synchronous wheel 208 is mounted on the output shaft of the rotating motor 207, and the first synchronous wheel 208 drives the second synchronous wheel 209 to rotate through the synchronous belt 210; the second synchronous wheel 209 is mounted on the first rotating shaft 211, and the first rotating shaft 211 is mounted on the second mounting plate 205; the air suction assembly 3 is mounted on the first rotating shaft 211; the rotating motor 207 drives the air suction assembly 3 to rotate a preset angle through the first rotating shaft 211. The first rotating shaft 211 is also equipped with a sensing block 212; a sensor 213 is respectively arranged on both sides of the first rotating shaft 211, and the sensing block 212 approaches the sensor during the rotation of the first rotating shaft 211, and the sensor senses the sensing block 212, thereby confirming that the first rotating shaft 211 is rotating.

[0084] A protective cover 214 is also provided on the outer side of the synchronous belt 210 to prevent injuries.

[0085] The suction assembly 3 includes: a third mounting plate 301, a fourth slide rail 302, and a first mounting bar 303; the third mounting plate 301 is mounted on the first rotating shaft 211, the fourth slide rail 302 is mounted on the third mounting plate 301, and the first mounting bar 303 is slidably mounted on the fourth slide rail 302; a suction cup 304 is mounted on one end of the first mounting bar 303, and a spring 305 is arranged on the other end, and a stop block 306 is also arranged above the spring 305. When the suction cup 304 contacts the upper surface of the material to be processed, the first mounting bar 303 moves upward, and the spring 305 provides buffering at this time; a third limit block 307 is also arranged at the upper end of the fourth slide rail 302 to prevent the first mounting bar 303 from escaping from the upper end of the fourth slide rail 302.

[0086] The principle of this utility model is as follows:

[0087] Material fixing and releasing: The groove on the base assembly 1 cooperates with the first and second limit blocks 103, and the second limit block 103 is driven to move on the first slide rail 104 by the first cylinder 105, thereby clamping, fixing and releasing the material to be processed. The proximity switch 108 is used to detect the position of the second limit block 103 to ensure that it accurately reaches the preset position.

[0088] 3D Motion Control:

[0089] Left-right moving unit: The second cylinder 201 pushes the first mounting plate 202 to move left-right on the second slide rail 203, driving the up-down moving unit to move horizontally.

[0090] Up and down moving unit: The third cylinder 204 acts on the second mounting plate 205 to make it reciprocate up and down along the third slide rail 206, thereby adjusting the height position of the suction component 3.

[0091] Rotating unit: The rotating motor 207 drives the first synchronous wheel 208, which is transmitted to the second synchronous wheel 209 through the synchronous belt 210, so that the first rotating shaft 211 rotates, thereby driving the air intake assembly 3 installed on the first rotating shaft 211 to rotate at a preset angle.

[0092] Material suction and rotation: When the carrier moves the suction component 3 to the top of the material to be processed and descends, the suction cup 304 contacts the material and sucks it. The suction component 3 rotates under the action of the rotating unit, thereby driving the sucked material to rotate to a desired angle.

[0093] Buffering protection mechanism: In the internal structure of the suction component 3, the spring 305 is located at one end of the first mounting bar 303. When the suction cup 304 contacts the surface of the material and adsorbs it, the first mounting bar 303 will move upward, and the spring 305 provides a buffering force to reduce the impact on the material. At the same time, the third limit block 307 on the fourth slide rail 302 prevents the first mounting bar 303 from leaving the track.

[0094] Safety protection design: A shield 214 is provided outside the synchronous belt 210 to prevent the operator from being injured during the operation of the equipment. In addition, by installing a sensing block 212 and a sensor 213 on the first rotating shaft 211, it is possible to monitor in real time whether the rotating shaft rotates normally, thereby improving the safety and reliability of the equipment operation.

[0095] The above description is only a preferred embodiment of the utility model, and does not limit the patent scope of the utility model. All equivalent structural changes made by using the contents of the utility model specification and drawings under the utility model concept of the utility model, or directly or indirectly used in other related technical fields are included in the protection scope of the utility model.

Claims

1. A carrier, characterized in that: include: A base assembly for fixing the material to be processed; A rotating assembly is installed on one side of the base assembly and is used to provide movement and rotation power; A suction assembly, mounted on the rotating assembly, for sucking the material to be processed; The base assembly includes a base, a first limit block, a first slide rail, a second limit block, a first cylinder, a floating joint, and a first connecting block; a groove is provided on the base, and the groove is used to place the material to be processed. Two first limit blocks are provided on the other side of the groove, and the material to be processed is clamped and fixed by the base and the two first limit blocks; the first slide rail is installed at the bottom of the base; The second limit block is mounted on the first slide rail, and the two first limit blocks are mounted on the second limit block; a first cylinder is also arranged below the second limit block, a floating joint is mounted on the piston rod of the first cylinder, and the floating joint is connected to the second limit block through a first connecting block; The first cylinder drives the second limit block to reciprocate on the first slide rail, thereby driving the first limit block to approach or move away from the groove on the base, thereby achieving the fixation and release of the material to be processed.

2. The carrier according to claim 1, characterized in that: A proximity switch is also provided on the moving path of the second limit block, for sensing the second limit block approaching the base.

3. The carrier according to claim 2, characterized in that: The rotating assembly includes: a left-right moving unit, an up-down moving unit, and a rotating unit; The air suction assembly is mounted on the rotating unit, the rotating unit is mounted on the up-and-down moving unit, and the up-and-down moving unit is mounted on the left-and-right moving unit; The left and right moving unit moves the suction component to the top of the material to be processed, the up and down moving unit drives the suction component down to the upper surface of the material to be processed, the suction component sucks the material to be processed, and the rotating unit drives the suction component to rotate, thereby driving the material to be processed to rotate to a set angle.

4. The carrier according to claim 3, characterized in that: The left-right moving unit comprises: a second cylinder, a first mounting plate, and a second slide rail; The second cylinder pushes and pulls the first mounting plate to reciprocate on the second slide rail, and the up and down moving unit is mounted on the first mounting plate.

5. The carrier according to claim 4, characterized in that: The up-and-down moving unit comprises: a third cylinder, a second mounting plate, and a third slide rail; The third cylinder and the third slide rail are mounted on the first mounting plate, the second mounting plate is mounted on the third slide rail, and the third cylinder drives the second mounting plate to move up and down on the third slide rail.

6. The carrier according to claim 5, characterized in that: The rotating assembly includes: a rotating motor, a first synchronous wheel, a second synchronous wheel, and a synchronous belt; The rotating motor is mounted on the second mounting plate, and a first synchronous wheel is mounted on the output shaft of the rotating motor. The first synchronous wheel drives the second synchronous wheel to rotate through a synchronous belt. The second synchronous wheel is mounted on the first rotating shaft, and the first rotating shaft is mounted on the second mounting plate; The air suction assembly is mounted on the first rotating shaft; The rotating motor drives the air suction component to rotate a preset angle via the first rotating shaft.

7. The carrier according to claim 6, characterized in that: The first rotating shaft is also provided with a sensing block; A sensor is respectively arranged on both sides of the first rotating shaft. When the sensing block approaches the sensor during the rotation of the first rotating shaft, the sensor senses the sensing block, thereby confirming that the first rotating shaft is rotating.

8. The carrier according to claim 7, characterized in that: A protective cover is also arranged on the outer side of the synchronous belt to prevent injuries.

9. The carrier according to claim 8, characterized in that: The air suction assembly comprises: a third mounting plate, a fourth slide rail, and a first mounting bar; The third mounting plate is mounted on the first rotating shaft, the fourth slide rail is mounted on the third mounting plate, and the first mounting bar is mounted on the fourth slide rail in a manner that it can slide up and down; A suction cup is installed at one end of the first mounting bar, and a spring is arranged at the other end. A stopper is also arranged above the spring. When the suction cup contacts the upper surface of the material to be processed, the first mounting bar moves upward, and the spring provides a buffer at this time. A third limiting block is also provided at the upper end of the fourth slide rail to prevent the first mounting bar from escaping from the upper end of the fourth slide rail.

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