Starry sky lamp module assembly tool

By designing the Starlight module assembly tooling, using positioning mechanism, vacuum adsorption technology and bolt installation mechanism, the problems of low assembly efficiency and module displacement in the existing technology are solved, and efficient and accurate module assembly is achieved.

CN222494155UActive Publication Date: 2025-02-18WEIFANG BLUE ARC PHOTOELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202420458331.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-11
Publication Date
2025-02-18
Estimated Expiration
2034-03-11

AI Technical Summary

Technical Problem

The assembly efficiency of existing starlight modules is low, and the module is prone to shift before the bolt is tightened, affecting the assembly efficiency.

Method used

A starlight module assembly tooling is designed, including a workbench, positioning mechanism, base plate pick-up and placement mechanism and bolt installation mechanism. The positioning mechanism accurately locates the module and the base plate through multiple positioning parts. The base plate picking and placement mechanism uses vacuum adsorption technology to ensure the correct placement of the base plate. The bolt installation mechanism achieves efficient tightening of the bolts through the rotating head and the rotating rod.

Benefits of technology

The efficiency of the assembly of the Starlight module is improved, the base plate is prevented from moving during the installation of bolts, and the correct assembly of the module is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of starry sky lamp assembly, and particularly relates to a starry sky lamp module assembly tool which comprises a workbench, a positioning mechanism is arranged on the workbench and comprises a positioning bottom plate, a plurality of positioning parts are arranged on the positioning bottom plate and comprise a bottom plate positioning part and a plurality of module positioning parts, and the module positioning parts are arranged on the positioning bottom plate. The multiple module positioning parts are used for positioning multiple modules of the starry sky lamp, the bottom plate positioning part is used for positioning a bottom plate, and a bottom plate taking and placing mechanism and a bolt mounting mechanism are further arranged on the workbench. A plurality of modules of the starry sky lamp are correspondingly placed on the module positioning parts respectively, then the bottom plate is placed on the bottom plate positioning parts through the bottom plate taking and placing mechanism, bolt holes in the bottom plate correspond to bolt holes in the modules, bolts are installed in the bolt holes through the bolt installing mechanism, and therefore the modules and the bottom plate are assembled. The assembly efficiency is high.
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Description

Technical Field

[0001] The utility model belongs to the technical field of starry sky lamp assembly, and in particular relates to a starry sky lamp module assembly tool. Background Art

[0002] The light emitted by the starry sky lamp shines on the walls and ceiling and turns into a night sky full of stars, which can turn the bedroom into a very comfortable and quiet starry night sky, creating a wonderful and quiet environment, and can create a very romantic atmosphere.

[0003] The starry sky lamp is composed of multiple modules, including a light source reflection module, a reflector module, a motor module, a large lens module and a base plate. The light source reflection module, the reflector module, the motor module and the large lens module are all fixed on the base plate. The base plate is also provided with an outer shell, and the light source reflection module, the reflector module, the motor module and the large lens module are all located inside the outer shell.

[0004] When assembling the existing starry sky lamp modules, each module needs to be placed on the base plate, and the bolt holes on the module are aligned with the holes on the base plate, and then the modules are fixed and assembled on the base plate with bolts. During assembly, each module needs to be assembled one by one, and the assembly efficiency is low. On the other hand, the module is prone to shifting before the bolts are tightened, which affects the assembly of the module and further reduces the assembly efficiency. Utility Model Content

[0005] The purpose of the utility model is to provide a starry sky lamp module assembly tool to solve the problems raised in the above background technology.

[0006] In order to achieve the above technical purpose, the technical solution of the utility model is:

[0007] The starry sky lamp module assembly tooling includes a workbench, on which a positioning mechanism is provided, the positioning mechanism includes a positioning base plate, the positioning base plate is provided with multiple positioning parts, the multiple positioning parts include a base plate positioning part and a plurality of module positioning parts, the multiple module positioning parts are used to position multiple modules of the starry sky lamp, the base plate positioning part is used to position the base plate, and the workbench is also provided with a base plate picking and placing mechanism and a bolt installation mechanism.

[0008] As an improvement, the bottom plate positioning portion includes a first positioning portion and a second positioning portion, the first positioning portion and the second positioning portion are respectively arranged at positions close to both sides of the positioning bottom plate, the first positioning portion and the second positioning portion each include a plurality of support columns and a positioning plate, the positioning plate is fixed to the top ends of the plurality of support columns, and the side walls of the two positioning plates are provided with protrusions extending upward from the top surfaces of the positioning plates, and the protrusions wrap the side walls of the bottom plate.

[0009] As a further improvement, the bottom plate picking and placing mechanism includes a first mechanical arm fixed on the top of the workbench and rotatable at multiple angles, and a vacuum adsorption mechanism is provided on the first mechanical arm.

[0010] As a further improvement, the vacuum adsorption mechanism includes a first fixed plate fixed on the first robotic arm, a plurality of adsorption disk groups are fixedly provided on the first fixed plate, the adsorption disk group includes an adsorption plate fixed to the bottom of the first fixed plate, a connecting rod is fixedly provided on the adsorption plate, a spring is provided on the outside of the connecting rod, one end of the spring is fixedly connected to the adsorption plate, the other end of the spring is fixedly provided with a sliding sleeve, the sliding sleeve is slidably sleeved on one end of the connecting rod away from the adsorption plate, and a suction cup is fixedly provided on the other end of the sliding sleeve.

[0011] As a further improvement, the bolt installation mechanism includes a second mechanical arm fixed on the workbench and rotatable at multiple angles, and the second mechanical arm is provided with a bolt tightening mechanism.

[0012] As a further improvement, the bolt tightening mechanism includes a second fixed plate fixedly arranged on the second mechanical arm, a rotating motor is fixedly provided on the second fixed plate, a rotating rod is provided at the output end of the rotating motor, a rotating head fixing plate is fixedly provided at the bottom of the second fixed plate, a rotating head is rotatably connected to the bottom of the rotating head fixing plate, and the rotating rod passes through the rotating head fixing plate and is connected to the rotating head.

[0013] As a further improvement, the rotating head is a magnet rotating head.

[0014] Due to the adoption of the above technical solution, the beneficial effects of the utility model are:

[0015] The starry sky lamp module assembly tool provided by the utility model places multiple modules of the starry sky lamp upside down on multiple module positioning parts respectively, that is, the bottom surfaces of the multiple modules face upward, and then the bottom plate is placed upside down on the bottom plate positioning parts through the bottom plate picking and placing mechanism, so that the bolt holes on the bottom plate correspond to the bolt holes on the modules, and then the bolts are installed in the bolt holes by the bolt installation mechanism to realize the assembly of the modules and the bottom plate. The assembly efficiency is high, and the protrusions are wrapped around the outside of the side walls of the bottom plate to prevent the bottom plate from moving during the installation of the bolts and affecting the assembly of the modules. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of this embodiment;

[0017] Figure 2 is a structural schematic diagram of the positioning mechanism in this embodiment;

[0018] Figure 3 is a top view of the positioning mechanism in this embodiment;

[0019] Figure 4 is a structural schematic diagram of the bottom plate pick-and-place mechanism in this embodiment;

[0020] Figure 5 is a structural schematic diagram of the bolt installation mechanism in this embodiment;

[0021] Figure 6 yes Figure 4 A magnified view of part A;

[0022] Figure 7 yes Figure 5 A magnified view of part B;

[0023] Wherein: 1-workbench, 2-positioning mechanism, 3-bottom plate positioning part, 4-module positioning part, 5-bottom plate picking and placing mechanism, 6-bolt installation mechanism, 7-first positioning part, 8-second positioning part, 9-support column, 10-positioning plate, 11-protrusion, 12-first mechanical arm, 13-vacuum adsorption mechanism, 14-adsorption disk group, 15-adsorption plate, 16-connecting rod, 17-spring, 18-sliding sleeve, 19-suction cup, 20-second mechanical arm, 21-bolt tightening mechanism, 22-rotating motor, 23-rotating rod, 24-rotating head. DETAILED DESCRIPTION

[0024] The present invention is further described below in conjunction with the specific implementation methods and the accompanying drawings. The accompanying drawings are only for illustrative purposes and are only schematic diagrams, not actual drawings, and should not be construed as limiting the present application. In order to better illustrate the embodiments of the present invention, some parts of the accompanying drawings may be omitted, enlarged, or reduced, and do not represent the size of the actual product. It is understandable to those skilled in the art that some well-known structures and their descriptions in the accompanying drawings may be omitted.

[0025] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, it is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limitations on the present application. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0026] like Figure 1-7As shown, the starry sky lamp module assembly tooling includes a workbench 1, a positioning mechanism 2 is provided on the workbench 1, the positioning mechanism 2 includes a positioning base plate, a plurality of positioning parts are provided on the positioning base plate, the plurality of positioning parts include a base plate positioning part 3 and a plurality of module positioning parts 4, the plurality of module positioning parts 4 are used to position a plurality of modules of the starry sky lamp, the base plate positioning part 3 is used to position the base plate, the plurality of module positioning parts 4 are distributed on the positioning base plate according to the installation position of the module, and a base plate picking and placing mechanism 5 and a bolt installation mechanism 6 are also provided on the workbench 1.

[0027] Specifically, multiple module positioning parts 4 are adapted to the top surface shapes of multiple modules of the starry sky lamp. The multiple modules of the starry sky lamp are respectively inverted on the multiple module positioning parts 4, and then the bottom plate is inverted on the bottom plate positioning parts 3 through the bottom plate picking and placing mechanism 5. The bolt holes on the bottom plate correspond to the bolt holes on the multiple modules of the starry sky lamp, and then the bolt installation mechanism 6 installs the bolts on the bolt holes on the bottom plate and the multiple modules, and the multiple modules are installed on the bottom plate.

[0028] In this embodiment, the base plate positioning portion 3 includes a first positioning portion 7 and a second positioning portion 8, which are respectively arranged at positions close to both sides of the positioning base plate. The first positioning portion 7 and the second positioning portion 8 each include a plurality of support columns 9 and a positioning plate 10, and the positioning plate 10 is fixed to the top of the plurality of support columns 9. The side walls of the two positioning plates 10 are provided with a protrusion 11 extending upward from the top surface of the positioning plate 10, and the protrusion 11 wraps the side wall of the base plate. The base plate positioning portion 3 can accurately position the base plate so that the bolt holes on the base plate and the plurality of modules correspond, and the protrusion 11 wraps the outside of the side wall of the base plate to prevent the base plate from moving during the installation of the bolts and affecting the assembly of the module.

[0029] In this embodiment, the bottom plate picking and placing mechanism 5 includes a first robotic arm 12 fixed on the top of the workbench 1 and capable of rotating at multiple angles. The first robotic arm 12 is provided with a vacuum adsorption mechanism 13. The vacuum adsorption mechanism 13 adsorbs the bottom plate through vacuum adsorption, and then the first robotic arm 12 transports the bottom plate to the bottom plate positioning portion 3 to realize the picking and placing of the bottom plate.

[0030] Specifically, the vacuum adsorption mechanism 13 includes a first fixed plate fixed on the first robotic arm 12, and a plurality of adsorption disk groups 14 are fixed on the first fixed plate. The adsorption disk group 14 includes an adsorption plate 15 fixed at the bottom of the first fixed plate, and a connecting rod 16 is fixed on the adsorption plate 15. A spring 17 is provided on the outside of the connecting rod 16, and one end of the spring 17 is fixedly connected to the adsorption plate 15. A sliding sleeve 18 is fixedly provided on the other end of the spring 17. The sliding sleeve 18 is slidably mounted on one end of the connecting rod 16 away from the adsorption plate 15. A suction cup 19 is fixedly provided on the other end of the sliding sleeve 18. A vacuum tube is connected to the top of the suction cup 19, and a vacuum pumping device is connected to the other end of the vacuum tube.

[0031] During the process of taking and placing the base plate, the first robot arm 12 drives the adsorption plate group 14 to move, and the bottom surface of the suction cup 19 contacts the top surface of the base plate. Then the first robot arm 12 continues to press down the base plate, and the spring 17 is compressed. The bottom surface of the suction cup 19 is against the top surface of the base plate. The vacuum device performs vacuuming to adsorb the base plate on the suction cup 19. Then the first robot arm 12 drives the base plate and places it on the base plate positioning part 3. By compressing the spring 17, there is no gap between the suction cup 19 and the base plate.

[0032] In this embodiment, the bolt installation mechanism 6 includes a second robotic arm 20 fixed on the workbench 1 and rotatable at multiple angles. The second robotic arm 20 is provided with a bolt tightening mechanism 21. The second robotic arm 20 drives the bolt tightening mechanism 21 to pick up the bolt, and then the bolt tightening mechanism 21 screws the bolt into the bolt hole.

[0033] Specifically, the bolt tightening mechanism 21 includes a second fixed plate fixedly arranged on the second robotic arm 20, a rotating motor 22 is fixedly arranged on the second fixed plate, a rotating rod 23 is arranged at the output end of the rotating motor 22, a rotating head 24 fixing plate is fixedly arranged at the bottom of the second fixed plate, the bottom of the rotating head 24 fixing plate is rotatably connected with the rotating head 24, the rotating rod 23 passes through the rotating head 24 fixing plate and is connected to the rotating head 24, and the rotating head 24 is a magnetic rotating head 24.

[0034] When picking up the bolt, the second robot arm 20 drives the bolt tightening mechanism 21 to move, and the bolt is adsorbed on the bolt tightening mechanism 21 through the adsorption effect of the rotating head 24, and then the rotating motor 22 drives the rotating rod 23 and the rotating head 24 to rotate, and the bolt is screwed into the bolt hole.

[0035] Preferably, the specific structures of the first robotic arm 12 and the second robotic arm 20 are prior art and will not be described in detail herein.

[0036] When the utility model is in use, multiple modules of the starry sky lamp are respectively inverted on multiple module positioning parts 4, that is, the bottom surfaces of the multiple modules face upward, and then the bottom plate is inverted on the bottom plate positioning part 3 through the bottom plate picking and placing mechanism 5, so that the bolt holes on the bottom plate and the bolt holes on the modules correspond to each other, and then the bolts are installed in the bolt holes by the bolt installation mechanism 6 to realize the assembly of the modules and the bottom plate, with high assembly efficiency, and the protrusion 11 is wrapped around the outside of the side wall of the bottom plate to prevent the bottom plate from moving during the installation of the bolts and affecting the assembly of the module.

[0037] The specific implementation methods of the utility model described above do not constitute a limitation on the protection scope of the utility model. Any other corresponding changes and modifications made according to the technical concept of the utility model should be included in the protection scope of the claims of the utility model.

Claims

1. The starry sky lamp module assembly tooling includes a workbench, characterized in that: The workbench is provided with a positioning mechanism, which includes a positioning base plate. The positioning base plate is provided with multiple positioning parts, which include a base plate positioning part and multiple module positioning parts. The multiple module positioning parts are used to position multiple modules of the starry sky lamp, and the base plate positioning part is used to position the base plate. The workbench is also provided with a base plate picking and placing mechanism and a bolt installation mechanism.

2. The starry sky lamp module assembly tool according to claim 1, characterized in that: The bottom plate positioning portion includes a first positioning portion and a second positioning portion, the first positioning portion and the second positioning portion are respectively arranged at positions close to both sides of the positioning bottom plate, the first positioning portion and the second positioning portion each include a plurality of support columns and a positioning plate, the positioning plate is fixed to the top ends of the plurality of support columns, and the side walls of the two positioning plates are provided with a protrusion extending upward from the top surface of the positioning plate, and the protrusion wraps the side wall of the bottom plate.

3. The starry sky lamp module assembly tool according to claim 1, characterized in that: The bottom plate picking and placing mechanism comprises a first mechanical arm fixed on the top of the workbench and rotatable at multiple angles, and a vacuum adsorption mechanism is arranged on the first mechanical arm.

4. The starry sky lamp module assembly tool according to claim 3, characterized in that: The vacuum adsorption mechanism includes a first fixed plate fixed on the first mechanical arm, a plurality of adsorption disk groups are fixedly provided on the first fixed plate, the adsorption disk group includes an adsorption plate fixed on the bottom of the first fixed plate, a connecting rod is fixedly provided on the adsorption plate, a spring is provided on the outside of the connecting rod, one end of the spring is fixedly connected to the adsorption plate, the other end of the spring is fixedly provided with a sliding sleeve, the sliding sleeve is slidably sleeved on one end of the connecting rod away from the adsorption plate, and a suction cup is fixedly provided on the other end of the sliding sleeve.

5. The starry sky lamp module assembly tool according to claim 1, characterized in that: The bolt installation mechanism comprises a second mechanical arm fixed on the workbench and rotatable at multiple angles, and the second mechanical arm is provided with a bolt tightening mechanism.

6. The starry sky lamp module assembly tool according to claim 5, characterized in that: The bolt tightening mechanism includes a second fixed plate fixedly arranged on the second mechanical arm, a rotating motor is fixedly arranged on the second fixed plate, a rotating rod is arranged at the output end of the rotating motor, a rotating head fixing plate is fixedly arranged at the bottom of the second fixed plate, a rotating head is rotatably connected to the bottom of the rotating head fixing plate, and the rotating rod passes through the rotating head fixing plate and is connected to the rotating head.

7. The starry sky lamp module assembly tool according to claim 6, characterized in that: The rotating head is a magnet rotating head.