Quantitative feeding device

By designing a quantitative feeding device in the kneader, using the combination of weight sensors and component components, the precise quantity conveying of materials is achieved, which solves the problem of inability to limit quantities during material conveying, and improves the controllability of the conveying process and accuracy.

CN222494948UActive Publication Date: 2025-02-18RUGAO LIANCHUANG KNEADER MASCH CO LTD
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Patent Information

Application Number
CN202421202221.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-02-18
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

The existing kneaders cannot perform quantitative restrictions when material transportation, resulting in the inability to prevent material overflow or conveyance deviation after material transportation is completed, especially when the conveying pipeline is malfunctioning.

Method used

A quantitative feeding device is designed, including a kneader and a feeding structure. The feeding structure consists of a feeding box, a control box and a component assembly. Through the cooperation of the weight sensor and the component assembly, the precise quantity of the material is realized and the material is conveyed. When the weight exceeds the weight, it is automatically controlled through the barrier to prevent material from overflowing.

Benefits of technology

Accurate quantity conveying of materials is realized, overflow or conveying deviation caused by pipeline failure during the transportation process, and the controllability and accuracy of the transportation process are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a quantitative feeding device, which relates to the technical field of kneading machines and comprises a kneading machine and a feeding structure, a base is fixed below the kneading machine through bolts, the feeding structure is arranged above the kneading machine through bolts, a feeding pipe is arranged above the feeding structure, and the feeding pipe is connected with the kneading machine through bolts. And the feeding structure comprises a feeding box, control boxes and component assemblies, the control boxes are installed on the four edges of the feeding box through bolts, and the component assemblies are installed below the control boxes through bolts. Materials are fed into a feeding box in the feeding structure through a feeding pipe, at the moment, the materials in the feeding box make contact with a blocking plate, the weight of the materials can be pressed on a weight sensor through the blocking plate, and therefore weight detection of the materials is completed; and at the moment, the material is fed and blocked through the component assembly, so that the detection of the material is conveniently completed.
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Description

Technical Field

[0001] The utility model relates to the technical field of kneading machines, in particular to a quantitative feeding device. Background Art

[0002] Kneading machine is a kind of equipment specially used for kneading, mixing, vulcanizing and polymerizing high viscosity and elastic plastic materials. It can be used to produce a variety of products such as silicone rubber, sealant, hot melt adhesive, food glue base, pharmaceutical preparations, etc. The kneading machine uses the strong shear force generated by two Σ blades to quickly mix the materials evenly. It is suitable for processing high-concentration materials to increase the process yield per unit volume. When discharging the materials, the materials conveyed often need to be adjusted manually during transportation, which often leads to errors in manual monitoring of the materials during material transportation. Therefore, a quantitative feeding device is needed.

[0003] The application number retrieved is: CN201710907424.X. A fully automatic filling device for a kneading machine will lift the powder to the workbench, add the material through the feeding port of the feeder, and then continuously feed the powder material into the kneading machine by screw feeding, stirring it evenly while feeding. During the entire feeding process, there is no need to open and close the top cover of the kneading machine. The dust generated during the feeding will be isolated in a space, and the dust generated in the space where the kneading machine body is located is as little as possible. The operation is very convenient and very applicable.

[0004] However, the existing kneading machine still has certain defects in actual use: when conveying materials, since the materials cannot be restricted, when the quantitative conveying of the materials is completed, when the conveying pipeline fails, it often causes deviations in the conveying of the materials. For this reason, we propose a quantitative feeding device. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a quantitative feeding device, which aims to improve the problem that when the material is transported, since the material cannot be restricted, when the quantitative transportation of the material is completed, when the transportation pipeline fails, it will cause the material transportation to deviate.

[0006] The utility model realizes a quantitative feeding device through the following technical scheme, including a kneading machine and a feeding structure, a base is fixed below the kneading machine by bolts, and the feeding structure is arranged above the kneading machine by bolts, and a feeding pipe is arranged above the feeding structure, and the feeding structure includes a feeding box, a control box and a component assembly, and the control box is installed on the four sides of the feeding box by bolts, and the component assembly is installed below the control box by bolts.

[0007] Furthermore, the component assembly includes a rotating ring, a first gear, a second gear, a driving bracket, a blocking plate and a spring, and the first gear is installed at the center of the rotating ring, and the second gear is installed on the outer surface of the first gear, and the driving bracket is installed on the left side of the second gear, and the blocking plate is installed on the side of the driving bracket away from the second gear through bolts, and a spring is provided on the side of the blocking plate away from the first gear.

[0008] Furthermore, a detection bracket is provided on a side of the feeding box away from the control box, a weight sensor is provided below the inner wall of the detection bracket, and a docking tube is provided at the center of the two groups of the detection brackets.

[0009] Furthermore, a rotating shaft is placed at the center of the butt joint, and stirring rods are arranged on both sides of the rotating shaft, and the two groups of stirring rods are staggered with each other.

[0010] Furthermore, the control box includes a connecting bracket, a servo motor and a connecting shaft, and the servo motor is installed on the right side of the connecting bracket, and the connecting shaft is installed at the bottom end of the connecting bracket.

[0011] Furthermore, a mounting bracket is provided at the center of the four groups of feeding pipes, and a driving motor is installed above the mounting bracket by bolts.

[0012] Furthermore, the center of the feeding box is divided into four groups of feeding chambers, and partition plates are provided on both sides of the four groups of feeding chambers.

[0013] The utility model provides a quantitative feeding device, which has the following beneficial effects:

[0014] When the material is transported into the feeding box inside the feeding structure through the feeding pipe, the material is blocked by the blocking plate in the feeding chamber inside the feeding box. At this time, the material squeezes the blocking plate, so that the blocking plate squeezes the detection bracket, so that the blocking plate carries the weight of the material and squeezes the weight sensor, so that the weight sensor obtains the weight of the material. After confirming the weight of the material, the control box controls the component assembly to drive the blocking plate to open and close, thereby completing the material transportation. While the material is being transported, through the blocking plate, when the weight of the material exceeds the limit, the blocking plate can be closed to prevent abnormal materials from falling into the feeding box. The specific contents are as follows:

[0015] A base is fixed at the bottom of the kneading machine by bolts, and a feeding structure is arranged on the top of the kneading machine by bolts, and a feeding pipe is arranged above the feeding structure, and the feeding structure includes a feeding box, a control box and a component assembly, and the control box is installed on four sides of the feeding box by bolts, and the component assembly is installed at the bottom of the control box by bolts, and the component assembly includes a rotating ring, a first gear, a second gear, a driving bracket, a blocking plate and a spring, and the first gear is installed at the center of the rotating ring, and the second gear is installed on the outer surface of the first gear, and a driving bracket is installed on the left side of the second gear, and a blocking plate is installed on the side of the driving bracket away from the second gear by bolts, and a spring is arranged on the side of the blocking plate away from the first gear, and a detection bracket is arranged on the side of the feeding box away from the control box, and a weight sensor is arranged below the inner wall of the detection bracket, and a docking tube is arranged at the center of the two groups of detection brackets. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of a feeding structure of a quantitative feeding device of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of a kneading machine with a quantitative feeding device according to the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of a feeding box of a quantitative feeding device of the utility model;

[0019] Figure 4 It is a structural schematic diagram of a left-side cross-section of a component assembly of a quantitative feeding device of the utility model;

[0020] Figure 5 The utility model is a schematic structural diagram of a blocking plate of a quantitative feeding device.

[0021] In the figure: 1. kneading machine; 2. base; 3. feeding structure; 4. feeding box; 401, feeding chamber; 5. control box; 6. feeding pipe; 7. mounting bracket; 8. driving motor; 9. connecting bracket; 10. butt joint; 11. partition plate; 12. servo motor; 13. connecting shaft; 14. component assembly; 15. rotating ring; 16. first gear; 17. second gear; 18. driving bracket; 19. spring; 20. blocking plate; 21. detection bracket; 22. rotating shaft; 23. stirring rod; 24. weight sensor. DETAILED DESCRIPTION

[0022] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0023] like Figure 1 - Figure 5 As shown, a quantitative feeding device includes a kneading machine 1 and a feeding structure 3, wherein a base 2 is fixed to the bottom of the kneading machine 1 by bolts, and the feeding structure 3 is arranged on the top of the kneading machine 1 by bolts, and a feeding pipe 6 is arranged on the top of the feeding structure 3, and the feeding structure 3 includes a feeding box 4, a control box 5 and a component assembly 14, and the four sides of the feeding box 4 are equipped with the control box 5 by bolts, and the bottom of the control box 5 is equipped with the component assembly 14 by bolts, and the materials are respectively fed into the corresponding feeding chambers 401 inside the feeding box 4 through the feeding pipe 6, wherein the materials are blocked by the blocking plate 20 and the detection bracket 21 inside the feeding chamber 401, so that after the conveyed materials are detected and the weight detection is completed, the component assembly 14 pulls out the blocking plate 20, so that the materials are taken away from the feeding box 4 and move downward, so that the materials supported by the blocking plate 20 and the detection bracket 21 above the feeding box 4 are conveyed to the bottom, thereby completing the conveying of the materials.

[0024] The component assembly 14 includes a rotating ring 15, a first gear 16, a second gear 17, a driving bracket 18, a blocking plate 20 and a spring 19, and the first gear 16 is installed at the center of the rotating ring 15, and the second gear 17 is installed on the outer surface of the first gear 16, and the driving bracket 18 is installed on the left side of the second gear 17, and the blocking plate 20 is installed on the side of the driving bracket 18 away from the second gear 17 through bolts, and the side of the blocking plate 20 away from the first gear 16 is provided with a spring 19, and at this time when the material is transported into the inside of the feeding box 4, the material falls on the blocking plate 20 and the detection bracket 21, when the weight detection is completed, the control box 5 drives the first gear 16 and the second gear 17 to rotate, and the driving bracket 18 installed by the second gear 17 rotates eccentrically, so that the driving bracket 18 drives the blocking plate 20 to retract inward, thereby bringing the blocking plate 20 away from the detection bracket 21, so that the seal between the blocking plate 20 and the detection bracket 21 exposes the cavity, and the spring 19 is used to limit the blocking plate 20. When the blocking plate 20 needs to be reset, the spring 19 can assist the driving bracket 18 to drive the blocking plate 20 to reset.

[0025] A detection bracket 21 is provided on the side of the feeding box 4 away from the control box 5, and a weight sensor 24 is provided under the inner wall of the detection bracket 21, and a docking tube 10 is provided at the center of the two groups of detection brackets 21, a rotating shaft 22 is placed at the center of the docking tube 10, and stirring rods 23 are provided on both sides of the rotating shaft 22, and the two groups of stirring rods 23 are staggered with each other, and at this time when the blocking plate 20 is reset, the blocking plate 20 is above the weight sensor 24, and the model of the weight sensor 24 is HBB-50KGSS, wherein when the material falls on the blocking plate 20, the weight of the blocking plate 20 is pressed on the weight sensor 24 above the inspection host, so that the weight sensor 24 obtains the weight of the fallen material, thereby confirming the total amount of the fallen material.

[0026] The control box 5 includes a connecting bracket 9, a servo motor 12 and a connecting shaft 13, and the servo motor 12 is installed on the right side of the connecting bracket 9, and the connecting shaft 13 is installed at the bottom end of the connecting bracket 9. The servo motor 12 inside the control box 5 drives the connecting bracket 9 to rotate, thereby driving the connecting shaft 13 to rotate through the connecting bracket 9, so that the connecting shaft 13 drives the second gear 17 to rotate through the connected bevel gear.

[0027] A mounting bracket 7 is provided at the center of the four groups of feeding pipes 6, and a driving motor 8 is installed above the mounting bracket 7 by bolts. While the mounting bracket 7 supports the driving motor 8, the driving motor 8 rotates the shaft inside the mounting bracket 7, so that the shaft inside the mounting bracket 7 drives the rotating shaft 22 inside the connecting pipe 10 to rotate.

[0028] The center of the feeding box 4 is divided into four groups of feeding chambers 401 , and partition plates 11 are provided on both sides of the four groups of feeding chambers 401 . The partition plates 11 divide the interior of the feeding box 4 into four groups of feeding chambers 401 of the same size at equal distances.

[0029] In summary, the utility model is through a kneading machine 1 and a feeding structure 3, wherein the material is fed into the feeding box 4 inside the feeding structure 3 through a feeding pipe 6, and at this time the material inside the feeding pipe 6 falls into the feeding chamber 401 separated by the partition plate 11, and at this time the driving motor 8 above the mounting bracket 7 rotates, so that the driving motor 8 drives the connecting piece inside the mounting main unit to rotate, so that the connecting piece drives the rotating shaft 22 inside the connecting pipe 10 to rotate, and the material inside the feeding chamber 401 falls on the blocking plate 20 and the detection bracket 21 respectively, and at this time the material drives the blocking plate 20 to press on the weight sensor 24 below the detection bracket 21, and at this time the material falls on the weight sensor The sensor 24 obtains the total weight of the material. At this time, after confirming the total volume of the material, the servo motor 12 inside the control box 5 drives the connecting bracket 9, and the connecting bracket 9 drives the connecting shaft 13 to rotate, so that the connecting shaft 13 drives the component assembly 14 below to move, and the first gear 16 and the second gear 17 rotate, so that the first gear 16 and the second gear 17 control the driving bracket 18 to run back and forth, and at this time, the blocking plate 20 connected to the main engine is brought out of the detection bracket 21, so that the material is transported downward along the gap, and when the transportation of the material is completed, the spring 19 cooperates with the driving bracket 18 to drive the blocking plate 20 to reset, thereby completing the secondary detection of the material.

Claims

1. A quantitative feeding device, comprising a kneading machine (1) and a feeding structure (3), characterized in that: The base (2) is fixed to the bottom of the kneading machine (1) by bolts, and the feeding structure (3) is arranged on the top of the kneading machine (1) by bolts, and a feeding pipe (6) is arranged on the top of the feeding structure (3), and the feeding structure (3) includes a feeding box (4), a control box (5) and a component assembly (14), and the control box (5) is installed on the four sides of the feeding box (4) by bolts, and the component assembly (14) is installed on the bottom of the control box (5) by bolts, and the component assembly (14) includes a rotating ring (15), a first gear A wheel (16), a second gear (17), a driving bracket (18), a blocking plate (20) and a spring (19), wherein the first gear (16) is installed at the center of the rotating ring (15), the second gear (17) is installed on the outer surface of the first gear (16), the driving bracket (18) is installed on the left side of the second gear (17), and the blocking plate (20) is installed on the side of the driving bracket (18) away from the second gear (17) through bolts, and the side of the blocking plate (20) away from the first gear (16) is provided with a spring (19).

2. A quantitative feeding device according to claim 1, characterized in that: A detection bracket (21) is arranged on the side of the feeding box (4) away from the control box (5), a weight sensor (24) is arranged below the inner wall of the detection bracket (21), and a docking pipe (10) is arranged at the center of the two groups of the detection brackets (21).

3. A quantitative feeding device according to claim 2, characterized in that: A rotating shaft (22) is placed at the center of the butt joint (10), and stirring rods (23) are arranged on both sides of the rotating shaft (22), and two groups of stirring rods (23) are staggered with each other.

4. A quantitative feeding device according to claim 1, characterized in that: The control box (5) comprises a connecting bracket (9), a servo motor (12) and a connecting shaft (13), wherein the servo motor (12) is installed on the right side of the connecting bracket (9), and the connecting shaft (13) is installed at the bottom end of the connecting bracket (9).

5. A quantitative feeding device according to claim 1, characterized in that: A mounting bracket (7) is provided at the center of the four groups of feeding pipes (6), and a driving motor (8) is installed above the mounting bracket (7) by means of bolts.

6. A quantitative feeding device according to claim 1, characterized in that: The center of the feeding box (4) is divided into four groups of feeding chambers (401), and partition plates (11) are provided on both sides of the four groups of feeding chambers (401).

Citation Information

Patent Citations

  • Full-automatic filling device for kneader

    CN107471472A