Cooling device for polyethylene pipe production

By designing a cooling device combining cooling metal hollow pipe, metal temperature transfer sleeve and cooling water atomization pipe, the problems of excessive cooling process and pipe bending deformation in polyethylene pipe production are solved, and rapid and uniform cooling and improvement are achieved Production quality effect.

CN222495347UActive Publication Date: 2025-02-18SHANDONG HIGH END CHEM RES INST CO LTD
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Patent Information

Application Number
CN202421177839.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-02-18
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

During the production process of polyethylene pipes, the cooling process is too long and the internal and external temperature differences cause the pipe to bend and deform, affecting the production quality.

Method used

Design a cooling device for the production of polyethylene pipes, using a combination of cooling metal hollow pipes, metal temperature transfer sleeves and cooling water atomization pipes, and the rapid pipes are achieved by blowing water vapor and using a blower to drive water mist into the pipe. Cool evenly.

Benefits of technology

It effectively shortens the cooling time, reduces the internal and external temperature differences, prevents the pipe from bending and deforming, and improves cooling efficiency and production quality.

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Abstract

The utility model relates to the field of pipe production, and discloses a cooling device for polyethylene pipe production. The side surface of the cooling box is connected with a cooling metal hollow pipe, a metal temperature transfer sleeve, a cooling water atomization pipe, a cooling water ingress pipe, a bearing vertical plate, a sliding vertical groove, a translation rod, an insertion plate, an air blower shell, an air blower base and an air blower. An operator inserts a pipe on the cooling box through a cooling metal hollow pipe and a metal temperature transfer sleeve on the cooling box, then introduces water into a cooling water atomization pipe through a cooling water introduction pipe, and blows the water into the cooling metal hollow pipe through an air blower in an air blower shell. And a translation rod connected to the bearing vertical plate and the sliding vertical groove is used for controlling the insertion plate to be inserted downwards, so that the flow speed of cooling water steam is controlled, and the cooling efficiency is controlled.
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Description

Technical Field

[0001] The present application belongs to the technical field of pipe production, and specifically relates to a cooling device for polyethylene pipe production. Background Art

[0002] Polyethylene is a highly crystalline, non-polar thermoplastic resin. PE has excellent resistance to most household and industrial chemicals. Polyethylene materials are widely used, especially in the field of pipes. In the production and cooling process of polyethylene pipes, most of them use natural air cooling or water spray cooling. The air cooling time is long and the cooling effect is poor.

[0003] For example, the publication number: CN219381281U discloses a cooling device for polyethylene pipe production, which belongs to the technical field of polyethylene pipe production, including a support platform and a pipe support tube, one end of the pipe support tube is closed, and the other end is provided with a pipe inlet, and is characterized in that a mounting plate and a pipe support tube are sequentially arranged above the support platform, a water spray pipe is arranged inside the pipe support tube, and a cooling water jacket is arranged outside the pipe support tube, one end of the water spray pipe passes through the bottom seal of the pipe support tube and is placed outside the pipe support tube, a cooling water cavity is formed inside the cooling water jacket, and a water inlet pipe I and a water outlet pipe connected to the cooling water cavity are respectively arranged at both ends of the cooling water jacket, and a circulating water pipe is connected between the water inlet pipe and the water outlet pipe. The utility model is a cooling device for polyethylene pipe production, which can cool the inside of the polyethylene pipe at the same time through the cooling water jacket and the water spray pipe, so as to achieve rapid and uniform cooling of the inside and outside of the pipe, and the cooling water in the cooling water jacket can be reused, which can improve the efficiency of polyethylene pipe production.

[0004] However, in actual use, it was found that after the pipe is formed, the cooling process is relatively long, and general cooling is carried out by spraying on the outside, while the inside of the pipe is still maintained at a certain temperature. Therefore, during the cooling process, a local temperature difference between the inside and outside is often generated, causing the pipe to bend and deform. Therefore, in order to ensure that the pipe always maintains its shape and does not collapse during the cooling process, the pipe must be supported while reducing the temperature difference between the inside and outside. Utility Model Content

[0005] The purpose of the present application is to provide a cooling device for polyethylene pipe production in order to solve the above-mentioned problem that the pipe shape does not collapse during the cooling process.

[0006] The technical solution adopted in the present application is as follows: a cooling device for the production of polyethylene pipes, wherein a plurality of cooling metal hollow tubes are fixedly plugged into the side surface of the cooling box, a metal temperature transfer sleeve is fixedly connected to the outer side surface of the cooling metal hollow tube, a cooling water atomization tube is fixedly connected to the side surface of the cooling metal hollow tube, a cooling water inlet tube is fixedly plugged into the side surface of the cooling water atomization tube, a plurality of bearing vertical plates are fixedly connected to the side surface of the cooling water atomization tube, a sliding vertical groove is provided on the side surface of the bearing vertical plate, a translation rod is slidably plugged into the sliding vertical groove through the provided hole groove, a plug-in plate is fixedly connected to the side surface of the translation rod, a blower casing is fixedly connected to the side surface of one end of the cooling water atomization tube relative to the cooling metal hollow tube, a blower base is fixedly connected to the inner side surface of the blower casing, and a blower is fixedly connected to the side surface of the blower base.

[0007] By adopting the above technical solution, the operator uses the cooling metal hollow tube and the metal temperature transfer sleeve on the cooling box to plug the pipes on it, and then uses the cooling water inlet pipe to introduce water into the cooling water atomization pipe, and then uses the blower in the blower casing to blow the water into the cooling metal hollow tube, and uses the translation rod connected to the load-bearing vertical plate and the sliding vertical groove to control the plug-in board downward, thereby controlling the flow rate of the cooling water vapor to control the cooling efficiency.

[0008] The cooling box is the main body of the device, which is mainly used to place the pipes in it and cool them. The cooling metal hollow tube is a hollow pipe, into which water vapor is blown to achieve the cooling effect. The metal heat transfer sleeve is used as an intermediate component to transfer heat, so as to take away the heat inside the pipe, and the heat is transferred through the metal heat transfer sleeve, so that the process will not be too fast, thus having the same efficiency as external cooling.

[0009] The cooling water inlet pipe is a pipe for introducing cooling water. The introduced water is blown away by wind in the cooling water atomization pipe to form water mist, which can better take away heat.

[0010] The blower base in the blower housing is used to fix the blower, and the blower is used to provide airflow to drive water into the cooling metal hollow tube.

[0011] The translation rods connected to the bearing vertical plates and the sliding vertical grooves are used to drive the plug-in plates to plug downward, so as to change the inner diameter of the pipe and thus change the flow rate in the pipe. Since the dimensions of the structure are relatively close during the plug-in process, the plug-in will not be inserted all the way to the bottom, but will go down slowly.

[0012] Through the above structure, the operator can blow water mist into the pipe and put the polyethylene pipe on it, thereby ensuring that the pipe does not bend. The internal cooling speed is improved and is equivalent to the external cooling speed, which not only improves the cooling efficiency but also ensures the production quality.

[0013] In a preferred embodiment, a cooling water intermediary flow pipe is fixedly inserted into the side surface of one end of the cooling water inlet pipe relative to the cooling water atomization pipe, and a plurality of spray pipes are fixedly inserted into the side surface of the cooling water intermediary flow pipe, and a plurality of spray holes are opened on the side surface of the spray pipe.

[0014] By adopting the above technical solution, the intermediate flow pipe in the cooling water is used as the cooling water supply main pipe, and the spray pipe is used as the cooling water drainage pipe outside the spray pipe material, and sprayed out through the spray hole.

[0015] In a preferred embodiment, a cooling water pump outlet pipe is fixedly inserted into the side surface of the cooling water medium flow pipe, and a cooling water pump is fixedly inserted into the side surface of one end of the cooling water pump outlet pipe opposite to the cooling water medium flow pipe.

[0016] By adopting the above technical solution, the outlet pipe of the cooling water pump is used as the source pipe of the cooling water, and the cooling water pump is used to provide power for it.

[0017] In a preferred embodiment, a cooling water pump inlet pipe is fixedly inserted into a side surface of one end of the cooling water pump relative to the cooling water pump outlet pipe, and a water pump base is fixedly connected to the side surface of the cooling water pump.

[0018] By adopting the above technical solution, the cooling water pump inlet pipe is used as the source pipeline of the cooling water, and the cooling water pump is fixed by using the water pump base.

[0019] In a preferred embodiment, the side surface of the water pump base is fixedly connected to the water pump housing, and the bottom surface of the cooling box is fixedly connected to a plurality of supporting base plates.

[0020] By adopting the above technical solution, the water pump casing is used as a shell to protect the water pump, and the supporting bottom plate is used to support the entire device.

[0021] In a preferred embodiment, a plurality of placement holes are opened on the side surface of the cooling box, a plurality of placement hole baffle plug-in rings are fixedly connected to the side surface of the cooling box, and the placement hole baffle plug-in rings are slidably plugged with placement hole baffles through hole grooves opened on the side surface.

[0022] By adopting the above technical solution, the placement hole is used as an opening to facilitate the operator to put the pipe on the metal heat transfer sleeve. In order to avoid the outflow of water vapor during cooling, it is necessary to slide the placement hole baffle on the placement hole baffle plug-in ring to block the placement hole, and then pull it open after cooling is completed.

[0023] In a preferred embodiment, a side surface of the cooling box is rotatably connected to a flip shaft, and a flip cover is fixedly connected to a side surface of one end of the flip shaft relative to the cooling box.

[0024] By adopting the above technical solution, the flip cover is made capable of flipping by utilizing the flip shaft, so that the flip cover can be turned over, making it convenient for operators to take out the pipe after cooling.

[0025] In a preferred embodiment, a drain pipe is fixedly connected to the side surface of the cooling box.

[0026] By adopting the above technical solution, the cooling water is discharged and recycled through the drainage pipe to achieve secondary recycling.

[0027] In summary, due to the adoption of the above technical solution, the beneficial effects of this application are:

[0028] In this application, the cooling box is the main body of the device, which is mainly used to place the pipe in it and cool it. The cooling metal hollow tube is a hollow pipe, and water vapor is blown into it to achieve the cooling effect. The metal heat transfer sleeve is used as an intermediate component to transfer heat, so as to take away the heat inside the pipe, and the heat is transferred through the metal heat transfer sleeve, so that the process will not be too fast, so that the efficiency is equivalent to external cooling.

[0029] The cooling water inlet pipe is a pipe for introducing cooling water. The introduced water is blown away by wind in the cooling water atomization pipe to form water mist, which can better take away heat.

[0030] The blower base in the blower housing is used to fix the blower, and the blower is used to provide airflow to drive water into the cooling metal hollow tube.

[0031] The translation rods connected to the bearing vertical plates and the sliding vertical grooves are used to drive the plug-in plates to plug downward, so as to change the inner diameter of the pipe and thus change the flow rate in the pipe. Since the dimensions of the structure are relatively close during the plug-in process, the plug-in will not be inserted all the way to the bottom, but will go down slowly.

[0032] Through the above structure, the operator can blow water mist into the pipe and put the polyethylene pipe on it, thereby ensuring that the pipe does not bend. The internal cooling speed is improved and is equivalent to the external cooling speed, which not only improves the cooling efficiency but also ensures the production quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 It is a three-dimensional structural schematic diagram of the overall device of the present application;

[0034] Figure 2This is a schematic diagram of the back view of the three-dimensional structure of the overall device in this application;

[0035] Figure 3 A detailed schematic diagram of the cooling water intermediary flow tube in this application;

[0036] Figure 4 A detailed schematic diagram of the cooling metal hollow tube in this application;

[0037] Figure 5 is a cross-sectional schematic diagram of a blower housing in this application;

[0038] Figure 6 It is a cross-sectional schematic diagram of the water pump housing in this application.

[0039] Markings in the figure: 1. Cooling box; 2. Cooling metal hollow tube; 3. Metal temperature transfer sleeve; 4. Cooling water atomizing tube; 5. Cooling water inlet tube; 6. Bearing vertical plate; 7. Sliding vertical groove; 8. Translation rod; 9. Plug-in board; 10. Blower casing; 11. Blower base; 12. Blower; 13. Cooling water intermediate flow tube; 14. Spray pipe; 15. Spray hole; 16. Cooling water pump outlet pipe; 17. Cooling water pump; 18. Cooling water pump inlet pipe; 19. Pump base; 20. Pump casing; 21. Placement hole; 22. Placement hole baffle plug-in ring; 23. Placement hole baffle; 24. Flip shaft; 25. Flip cover; 26. Support bottom plate; 27. Drain pipe. DETAILED DESCRIPTION

[0040] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be clearly and completely described below in combination with the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0041] Reference Figure 1-6 ,

[0042] Embodiment: A cooling device for polyethylene pipe production, a plurality of cooling metal hollow tubes 2 are fixedly plugged into the side surface of a cooling box 1, a metal heat transfer sleeve 3 is fixedly connected to the outer side surface of the cooling metal hollow tube 2, a cooling water atomization tube 4 is fixedly connected to the side surface of the cooling metal hollow tube 2, a cooling water inlet tube 5 is fixedly plugged into the side surface of the cooling water atomization tube 4, a plurality of bearing upright plates 6 are fixedly connected to the side surface of the cooling water atomization tube 4, a sliding vertical groove 7 is provided on the side surface of the bearing upright plate 6, a translation rod 8 is slidably plugged into the sliding vertical groove 7 through the provided hole groove, a plug-in plate 9 is fixedly connected to the side surface of the translation rod 8, a blower casing 10 is fixedly connected to the side surface of one end of the cooling water atomization tube 4 relative to the cooling metal hollow tube 2, a blower base 11 is fixedly connected to the inner side surface of the blower casing 10, and a blower 12 is fixedly connected to the side surface of the blower base 11.

[0043] The operator uses the cooling metal hollow tube 2 and the metal temperature transfer sleeve 3 on the cooling box 1 to plug the pipes thereon, and then uses the cooling water inlet pipe 5 to introduce water into the cooling water atomization pipe 4, and then uses the blower 12 in the blower housing 10 to blow the water into the cooling metal hollow tube 2, and uses the translation rod 8 connected to the supporting vertical plate 6 and the sliding vertical groove 7 to control the plug-in board 9 to plug downward, so as to control the flow rate of the cooling water vapor, which is used to control the cooling efficiency.

[0044] The cooling box 1 is the main body of the device, which is mainly used to place the pipes therein and cool them. The cooling metal hollow tube 2 is a hollow pipe into which water vapor is blown to achieve a cooling effect. The metal heat transfer sleeve 3 is used as an intermediate component for transferring heat to take away the heat inside the pipe, and the heat is transferred through the metal heat transfer sleeve 3, so that the process will not be too fast, thus being equivalent to the external cooling efficiency.

[0045] The cooling water introduction pipe 5 is a pipe for introducing cooling water, wherein the introduced water is blown away by wind in the cooling water atomization pipe 4 to form water mist, which can better take away heat.

[0046] The blower base 11 in the blower housing 10 is used for fixedly connecting the blower 12 , and the blower 12 is used for providing airflow to drive water into the cooling metal hollow tube 2 .

[0047] The translation rod 8 connected to the bearing plate 6 and the sliding groove 7 is used to drive the plug-in plate 9 to plug downward, so as to change the size of the inner diameter of the pipe and thus change the flow rate in the pipe. Since the size of the structure is relatively close during the plug-in process, the plug-in will not be inserted all the way to the bottom, but slowly move downward.

[0048] Through the above structure, the operator can blow water mist into the pipe and put the polyethylene pipe on it, thereby ensuring that the pipe does not bend. The internal cooling speed is improved and is equivalent to the external cooling speed, which not only improves the cooling efficiency but also ensures the production quality.

[0049] A cooling water intermediary flow pipe 13 is fixedly inserted on the side surface of one end of the cooling water introduction pipe 5 relative to the cooling water atomization pipe 4, and a plurality of spray pipes 14 are fixedly inserted on the side surface of the cooling water intermediary flow pipe 13. A plurality of spray holes 15 are opened on the side surface of the spray pipe 14. The cooling water intermediary flow pipe 13 is used as a cooling water supply main pipe, and the spray pipe 14 is used as a cooling water drainage pipe outside the spray pipe material, and sprayed out through the spray holes 15.

[0050] A cooling water pump outlet pipe 16 is fixedly connected to the side surface of the cooling water intermediate flow pipe 13, and a cooling water pump 17 is fixedly connected to the side surface of one end of the cooling water intermediate flow pipe 13. The cooling water pump outlet pipe 16 is used as the source pipeline of cooling water, and the cooling water pump 17 is used to provide power for it.

[0051] A cooling water pump inlet pipe 18 is fixedly connected to the side surface of one end of the cooling water pump 17 relative to the cooling water pump outlet pipe 16, and a water pump base 19 is fixedly connected to the side surface of the cooling water pump 17. The cooling water pump inlet pipe 18 is used as the source pipeline of cooling water, and the cooling water pump is fixed by the water pump base 19.

[0052] The side surface of the water pump base 19 is fixedly connected with a water pump housing 20, and the bottom surface of the cooling box 1 is fixedly connected with a plurality of supporting bottom plates 26. The water pump housing 20 is used as a shell to protect the water pump, and the supporting bottom plates 26 are used to support the entire device.

[0053] The side surface of the cooling box 1 is provided with a plurality of placement holes 21, and the side surface of the cooling box 1 is fixedly connected with a plurality of placement hole baffle plug-in rings 22, and the placement hole baffle plug-in rings 22 are slidably plugged with placement hole baffles 23 through the hole grooves provided on the side surface. The placement holes 21 are used as openings to facilitate operators to sleeve the pipes onto the metal heat transfer sleeve 3, and in order to prevent the outflow of water vapor during cooling, it is necessary to slide the placement hole baffles 23 on the placement hole baffle plug-in rings 22 to block the placement holes 21, and then pull them open after the cooling is completed.

[0054] The side surface of the cooling box 1 is rotatably connected with a flip shaft 24, and a flip cover 25 is fixedly connected to the side surface of one end of the flip shaft 24 relative to the cooling box 1. The flip cover 25 has the ability to flip by using the flip shaft 24, so that the flip cover 25 can be opened, which is convenient for operators to take out the pipe after cooling.

[0055] A drain pipe 27 is fixedly connected to the side surface of the cooling box 1. The cooling water is discharged and recycled by the drain pipe 27 to achieve secondary recycling.

[0056] The implementation principle of an embodiment of a cooling device for polyethylene pipe production in the present application is as follows: an operator uses the cooling metal hollow tube 2 and the metal temperature transfer sleeve 3 on the cooling box 1 to plug the pipe thereon, and then uses the cooling water inlet pipe 5 to introduce water into the cooling water atomization pipe 4, and then uses the blower 12 in the blower housing 10 to blow the water into the cooling metal hollow tube 2, and uses the translation rod 8 connected to the supporting vertical plate 6 and the sliding vertical groove 7 to control the plug-in plate 9 to plug downward, thereby controlling the flow rate of the cooling water vapor to control the cooling efficiency.

[0057] The cooling box 1 is the main body of the device, which is mainly used to place the pipes therein and cool them. The cooling metal hollow tube 2 is a hollow pipe into which water vapor is blown to achieve a cooling effect. The metal heat transfer sleeve 3 is used as an intermediate component for transferring heat to take away the heat inside the pipe, and the heat is transferred through the metal heat transfer sleeve 3, so that the process will not be too fast, thus being equivalent to the external cooling efficiency.

[0058] The cooling water introduction pipe 5 is a pipe for introducing cooling water, wherein the introduced water is blown away by wind in the cooling water atomization pipe 4 to form water mist, which can better take away heat.

[0059] The blower base 11 in the blower housing 10 is used for fixedly connecting the blower 12 , and the blower 12 is used for providing airflow to drive water into the cooling metal hollow tube 2 .

[0060] The translation rod 8 connected to the bearing plate 6 and the sliding groove 7 is used to drive the plug-in plate 9 to plug downward, so as to change the size of the inner diameter of the pipe and thus change the flow rate in the pipe. Since the size of the structure is relatively close during the plug-in process, the plug-in will not be inserted all the way to the bottom, but slowly move downward.

[0061] Through the above structure, the operator can blow water mist into the pipe and put the polyethylene pipe on it, thereby ensuring that the pipe does not bend. The internal cooling speed is improved and is equivalent to the external cooling speed, which not only improves the cooling efficiency but also ensures the production quality.

[0062] The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A cooling device for polyethylene pipe production, comprising a cooling box (1), characterized in that: The side surface of the cooling box (1) is fixedly connected with a plurality of cooling metal hollow tubes (2), the outer side surface of the cooling metal hollow tube (2) is fixedly connected with a metal heat transfer sleeve (3), the side surface of the cooling metal hollow tube (2) is fixedly connected with a cooling water atomizing tube (4), the side surface of the cooling water atomizing tube (4) is fixedly connected with a cooling water inlet tube (5), the side surface of the cooling water atomizing tube (4) is fixedly connected with a plurality of supporting vertical plates (6), and the side surface of the supporting vertical plates (6) is fixedly connected with a plurality of supporting vertical plates (6). A sliding vertical groove (7) is provided, and a translation rod (8) is slidably inserted into the sliding vertical groove (7) through the provided hole groove, and a plug-in plate (9) is fixedly connected to the side surface of the translation rod (8), and a blower housing (10) is fixedly connected to the side surface of one end of the cooling water atomizing tube (4) relative to the cooling metal hollow tube (2), and a blower base (11) is fixedly connected to the inner side surface of the blower housing (10), and a blower (12) is fixedly connected to the side surface of the blower base (11).

2. A cooling device for polyethylene pipe production as claimed in claim 1, characterized in that: A cooling water intermediary flow pipe (13) is fixedly inserted into the side surface of one end of the cooling water introduction pipe (5) relative to the cooling water atomization pipe (4), a plurality of spray pipes (14) are fixedly inserted into the side surface of the cooling water intermediary flow pipe (13), and a plurality of spray holes (15) are provided on the side surface of the spray pipe (14).

3. A cooling device for polyethylene pipe production as claimed in claim 2, characterized in that: A cooling water pump outlet pipe (16) is fixedly plugged into the side surface of the cooling water intermediary flow pipe (13), and a cooling water pump (17) is fixedly plugged into the side surface of one end of the cooling water pump outlet pipe (16) opposite to the cooling water intermediary flow pipe (13).

4. A cooling device for polyethylene pipe production as claimed in claim 3, characterized in that: A cooling water pump inlet pipe (18) is fixedly inserted into the side surface of one end of the cooling water pump (17) relative to the cooling water pump outlet pipe (16), and a water pump base (19) is fixedly connected to the side surface of the cooling water pump (17).

5. A cooling device for polyethylene pipe production as claimed in claim 4, characterized in that: The side surface of the water pump base (19) is fixedly connected to a water pump housing (20), and the bottom surface of the cooling box (1) is fixedly connected to a plurality of supporting base plates (26).

6. A cooling device for polyethylene pipe production as claimed in claim 1, characterized in that: The side surface of the cooling box (1) is provided with a plurality of placement holes (21), the side surface of the cooling box (1) is fixedly connected with a plurality of placement hole baffle plug-in rings (22), and the placement hole baffle plug-in rings (22) are slidably plugged with placement hole baffles (23) through hole grooves provided on the side surface.

7. A cooling device for polyethylene pipe production as claimed in claim 1, characterized in that: The side surface of the cooling box (1) is rotatably connected to a flip shaft (24), and the flip shaft (24) is fixedly connected to a flip cover (25) on the side surface of one end of the cooling box (1).

8. A cooling device for polyethylene pipe production as claimed in claim 1, characterized in that: A drainage pipe (27) is fixedly inserted into the side surface of the cooling box (1).

Citation Information

Patent Citations

  • Cooling device for polyethylene pipe production

    CN219381281U