Bubble pressing machine
By adopting an integrated U-shaped bracket design, the installation process of the bubble press is simplified, the complex and time-consuming installation problems in the prior art are solved, and the stability and performance of the whole machine are improved.
Patent Information
- Application Number
- CN202421444336.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-24
AI Technical Summary
The frame frame of the existing foam press is a split-type combined frame. The installation process is complex, time-consuming and labor-intensive, which affects the stability and performance of the whole machine.
It adopts an integrated U-shaped bracket design, bending and forming by metal sheets, and is equipped with a bubble roller fixing seat and gear transmission assembly, which simplifies the installation process and reduces the steps of manual adjustment.
The simple and easy-to-use U-shaped bracket design greatly shortens the installation time, reduces the process of manual adjustment, and improves the stability and performance of the entire machine.
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Abstract
Description
Technical Field
[0001] The present invention relates to the field of mechanical processing, and in particular to a bubble pressing machine. Background Art
[0002] Buffer paper bubble press is a kind of equipment specially used for producing buffer paper materials. It is mainly used to produce hollow, inflated, foam and other forms of buffer paper, which is used to wrap and protect items during transportation and storage to prevent collision and damage.
[0003] Patent CN118003701A discloses a bubble pressing machine, including a clamping mechanism and a bubble pressing mechanism. The upper clamping surface and the lower clamping surface of the clamping mechanism for clamping paper can approach or move away from each other. The bubble pressing mechanism is located in the downstream direction of the clamping mechanism. When the paper needs to be cut, the clamping mechanism clamps the paper and stops conveying the paper. The bubble pressing mechanism continues to convey the paper to the downstream direction, and the paper between the clamping mechanism and the bubble pressing mechanism is pulled off. The bubble pressing machine of the application is simple and convenient to load paper, and no cutter is required for the paper cutting operation. Whether in installation, maintenance or adjustment, there is no need to consider the harm of the cutter to people, which greatly improves the safety factor.
[0004] In the above patent, the frame body used in the bubble pressing machine is a split combined frame, and the installation process is relatively complicated, which requires a lot of time and labor costs. During the installation process, a lot of time is needed to adjust the position angles of the upper and lower bubble pressing rollers. If the installation is improper, it will affect the stability and performance of the whole machine. Utility Model Content
[0005] The purpose of the utility model is to provide a bubble pressing machine that can solve the above technical problems.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] The bubble pressing machine comprises a frame, on which a lower bubble pressing roller and an upper bubble pressing roller located above the lower bubble pressing roller are arranged, the lower bubble pressing roller or the upper bubble pressing roller is connected to a rotating driving device, and the lower bubble pressing roller and the upper bubble pressing roller are connected through a gear transmission assembly, the frame has a U-shaped bracket formed by bending a metal plate, and bubble pressing roller fixing seats are respectively arranged on opposite sides of the U-shaped bracket, the two ends of the lower bubble pressing roller are respectively rotatably connected to the bubble pressing roller fixing seat, and the two ends of the upper bubble pressing roller are respectively rotatably connected to the bubble pressing roller fixing seat.
[0008] Furthermore, one of the vertical side portions of the U-shaped bracket is provided with an avoidance groove, and the same end of the upper pressure foam roller and the lower pressure foam roller passes through the avoidance groove.
[0009] Furthermore, at least one driving gear of the gear transmission assembly is rotatably connected to the vertical side portion, and mutually meshing transmission gears are respectively provided at the same end of the upper foam pressure roller and the lower foam pressure roller, and the driving gear is connected to a driver.
[0010] Furthermore, two opposite sides of the U-shaped bracket and the frame form two chambers, and the gear transmission assembly is built in one of the chambers.
[0011] Furthermore, a plurality of guide shafts are provided between opposite sides of the U-shaped bracket.
[0012] Furthermore, the structure of the upper bubble pressing roller is the same as that of the lower bubble pressing roller, and comprises a bubble pressing shaft formed of a plastic material, and a plurality of grooves and a plurality of protrusions are arranged on the outer wall of the bubble pressing shaft.
[0013] Furthermore, the bubble pressing shaft is any one of a hollow rotating shaft and a solid shaft.
[0014] Furthermore, a sliding member which slides vertically relative to the foam pressing roller fixing seat is provided on the foam pressing roller fixing seat, both ends of the upper foam pressing roller are rotationally connected to the sliding member respectively, and a vertical spring is provided between the top of the sliding member and the foam pressing roller fixing seat.
[0015] Furthermore, the interior of the U-shaped bracket has a drive device accommodating chamber, and the rotary drive device is located in the drive device accommodating chamber.
[0016] Furthermore, a through hole is provided at the bottom of the U-shaped bracket to allow the drive device accommodating chamber to communicate with the outside.
[0017] Compared with the existing technology, the advantages of the present application are: the present device is assembled with an integrated U-shaped bracket, and the upper pressure foam roller and the lower pressure foam roller do not need to be aligned and leveled separately to complete the installation. The integrated U-shaped bracket design is simple and easy, which can greatly shorten the installation time and reduce the manual adjustment process. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is an assembly diagram of the main structure of the bubble pressing machine of the utility model from the right front perspective;
[0019] Figure 2 for Figure 1 A magnified view of some structural details in the A area;
[0020] Figure 3 for Figure 1 Further dissection and assembly diagram of the main structure of the medium pressure bubble machine
[0021] Figure 4 for Figure 3A magnified view of some structural details in the middle B area;
[0022] Figure 5 This is an assembly diagram of the main structure of the bubble pressing machine of the utility model from the left front perspective;
[0023] Figure 6 for Figure 5 A magnified view of some structural details in the middle C area;
[0024] Figure 7 This is a detailed diagram of a separate component of the U-shaped bracket of the utility model;
[0025] Figure 8 This is a detailed diagram of the main structure of the bubble pressing shaft of the utility model;
[0026] Fig. 9 This is the finished product assembly drawing of the main structure of the bubble pressing machine of the utility model.
[0027] In the figure, a frame 1, a U-shaped bracket 10, a vertical side 100, an avoidance groove 1001, a bubble pressing roller fixing seat 11, a sliding member 110, a vertical spring 111, a chamber 12, a guide shaft 13, a driving device accommodating chamber 14, a through hole 140, a nail hole 15, a guide shaft positioning hole 16, a lower bubble pressing roller 20, an upper bubble pressing roller 21, a bubble pressing shaft 23, a groove 230, a protrusion 231, a rotating drive device 3, a gear transmission assembly 4, a driving gear 40, a transmission gear 41, and a driver 5. DETAILED DESCRIPTION
[0028] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
[0029] Embodiment 1
[0030] like Figure 1-Figure 4 As shown, the bubble pressing machine includes a frame 1, on which a lower bubble pressing roller 20 and an upper bubble pressing roller 21 located above the lower bubble pressing roller 20 are provided, the lower bubble pressing roller 20 or the upper bubble pressing roller 21 is connected to a rotation driving device 3, and the lower bubble pressing roller 20 and the upper bubble pressing roller 21 are connected through a gear transmission assembly 4, the frame 1 has a U-shaped bracket 10 formed by bending a metal plate, the U-shaped bracket 10 is formed by a sheet metal process, and bubble pressing roller fixing seats 11 are respectively provided on opposite sides of the U-shaped bracket 10, the two ends of the lower bubble pressing roller 20 are respectively rotatably connected to the bubble pressing roller fixing seats 11, and the two ends of the upper bubble pressing roller 21 are respectively rotatably connected to the bubble pressing roller fixing seats 11.
[0031] Nail holes 15 are respectively provided on the opposite sides of the U-shaped bracket 10, and the nail holes 15 provided on one side of the U-shaped bracket 10 and the nail holes 15 provided on the other side of the U-shaped bracket 10 are one-to-one corresponding and coaxial, and fasteners threadedly connected to the nail holes 15 are passed through the foam roller fixing seat 11, and the fasteners are, for example, bolts, screws, etc. The U-shaped bracket 10 formed by bending the metal plate can ensure that the positions of the two foam roller fixing seats 11 are symmetrically distributed, so that the upper foam roller 21 and the lower foam roller 20 can be parallel to each other and at the same angle on the vertical plane.
[0032] The U-shaped bracket 10 formed by bending a metal plate provides a solid supporting structure, making the entire frame 1 more solid and stable, which is beneficial to maintaining the stability of the machine during operation. The frame 1 adopts a U-shaped bracket design, so that the foam roller fixing seats are arranged on two opposite sides, which is convenient for installing and adjusting the lower foam roller 20 and the upper foam roller 21, and also convenient for daily maintenance and replacement. The lower foam roller 20 and the upper foam roller 21 are connected to the rotating drive device 3, which is convenient for the operator to flexibly control the foam pressure and foam size according to production needs, thereby improving production efficiency.
[0033] like Figure 7 As shown, one of the vertical side portions 100 of the U-shaped bracket 10 is provided with an escape groove 1001 , and the same end of the upper foam roller 21 and the lower foam roller 20 passes through the escape groove 1001 .
[0034] The avoidance groove 1001 can ensure that the positions of the upper pressure foam roller 21 and the lower pressure foam roller 20 on the U-shaped bracket 10 are fixed. The avoidance groove 1001 can make the connection between the foam roller and the U-shaped bracket tighter, maintaining the stability of the overall structure. At the same time, it can effectively prevent the frictional contact between the upper pressure foam roller 21 and the lower pressure foam roller 20 and the U-shaped bracket 10, reducing the wear caused by long-term friction and extending the service life of the foam press parts.
[0035] like Figure 5-Figure 6 As shown, at least one driving gear 40 of the gear transmission assembly 4 is rotatably connected to the vertical side portion 100 , and mutually meshing transmission gears 41 are respectively provided at the same end of the upper foam pressure roller 21 and the lower foam pressure roller 20 , and the driving gear 40 is connected to the driver 5 .
[0036] The mutual meshing design of the gears can ensure the synchronous operation of the upper foam pressure roller 21 and the lower foam pressure roller 20.
[0037] Two opposite sides of the U-shaped bracket 10 and the frame 1 form two chambers 12 , and the gear transmission assembly 4 is built in one of the chambers 12 .
[0038] Placing the gear transmission assembly 4 in the chamber 12 can effectively isolate and protect the gear transmission assembly 4 from being affected by external impurities such as dust and liquid.
[0039] A plurality of guide shafts 13 are also provided between the opposite sides of the U-shaped bracket 10. Before the U-shaped bracket 10 is formed, guide shaft positioning holes 16 have been formed on the metal plate. After the U-shaped bracket 10 is formed, coaxial guide shaft positioning holes 16 are formed on the opposite sides of the U-shaped bracket 10 in pairs. At this time, both ends of the guide shafts 13 are installed in the corresponding guide shaft positioning holes 16 in the form of rotating bearings or sleeves to achieve mutual parallelism of the plurality of guide shafts 13, ensure the balance of the guide gap, and prevent the guide from deviating and requiring correction.
[0040] The guide shaft 13 is used to guide the movement direction of the finished product so that the finished product can be better collected.
[0041] The structure of the upper foam pressing roller 21 is the same as that of the lower foam pressing roller 20 , and includes a foam pressing shaft 23 formed of a plastic material. A plurality of grooves 230 and a plurality of protrusions 231 are provided on the outer wall of the foam pressing shaft 23 .
[0042] Since the bubble pressing shaft 23 needs to be replaced regularly, the advantage of the above-mentioned plastic material molding is that the cost of plastic materials is lower. At the same time, the bubble pressing shaft 23 molded from plastic materials has higher wear resistance and corrosion resistance. The structural distribution of the grooves 230 and the protrusions 231 can effectively improve the pressure distribution, making the pressure more evenly distributed on the processed products, and reducing product quality problems caused by uneven pressure.
[0043] The bubble pressing shaft 23 is any one of a hollow rotating shaft and a solid shaft.
[0044] In this embodiment, the bubble pressing shaft 23 is a hollow rotating shaft. Compared with a solid shaft, the hollow rotating shaft is lighter, which helps to reduce the load of the entire machine equipment. The hollow rotating shaft consumes relatively less raw materials, which can reduce manufacturing costs.
[0045] A sliding member 110 is provided on the foam roller fixing seat 11 and slides vertically relative to the foam roller fixing seat 11 . Both ends of the upper foam roller 21 are rotationally connected to the sliding member 110 , respectively. A vertical spring 111 is provided between the top of the sliding member 110 and the foam roller fixing seat 11 .
[0046] The setting of the sliding member 110 allows the upper pressure foam roller 21 to slide freely during the pressing process, thereby adapting to molded products of different shapes and sizes and reducing uneven pressure. The setting of the vertical spring 111 can provide stable support and buffering effects, and can better absorb impact and vibration during the pressing process.
[0047] The U-shaped bracket 10 has a drive device accommodating chamber 14 inside, and the rotary drive device 3 is located in the drive device accommodating chamber 14 .
[0048] The rotary drive device 3 is located inside the accommodating chamber 12 , which can effectively prevent external debris, dust, water and other substances from entering and interfering with the normal operation of the rotary drive device 3 , thereby extending the service life of the rotary drive device 3 .
[0049] A through hole 140 is provided at the bottom of the U-shaped bracket 10 to allow the drive device accommodating chamber 14 to communicate with the outside.
[0050] The provision of the through hole 140 can promote air circulation, effectively dissipate the heat generated by the rotary drive device 3, reduce the working temperature of the rotary drive device 3, and improve its working efficiency and stability.
[0051] Embodiment 2
[0052] The structure and principle of this embodiment are basically the same as those of the first embodiment, and the difference lies in that, with respect to the bubble pressing shaft of the first embodiment, this embodiment exemplifies a bubble pressing shaft.
[0053] In this embodiment, the bubble pressing shaft 23 is a solid shaft. The solid shaft has strong integrity, good load-bearing capacity and anti-torsion performance, can withstand large pressure and torque, and is suitable for occasions requiring high-strength support. At the same time, the solid shaft has no hollow structure, is not easy to deform or twist, has good stability, and is conducive to maintaining the stability and balance of the equipment during operation.
[0054] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
Claims
1. A bubble pressing machine, comprising a frame (1), on which a lower bubble pressing roller (20) and an upper bubble pressing roller (21) located above the lower bubble pressing roller (20) are arranged, the lower bubble pressing roller (20) or the upper bubble pressing roller (21) being connected to a rotating drive device (3), and the lower bubble pressing roller (20) and the upper bubble pressing roller (21) being connected via a gear transmission assembly (4), characterized in that: The frame (1) comprises a U-shaped bracket (10) formed by bending a metal plate, and foam roller fixing seats (11) are respectively provided on opposite sides of the U-shaped bracket (10), and both ends of the lower foam roller (20) are respectively rotatably connected to the foam roller fixing seats (11), and both ends of the upper foam roller (21) are respectively rotatably connected to the foam roller fixing seats (11).
2. The bubble pressing machine according to claim 1, characterized in that: One of the vertical side portions (100) of the U-shaped bracket (10) is provided with an escape groove (1001), and the same end of the upper pressure foam roller (21) and the lower pressure foam roller (20) passes through the escape groove (1001).
3. The bubble pressing machine according to claim 2, characterized in that: At least one driving gear (40) of the gear transmission assembly (4) is rotatably connected to the vertical side portion (100), and mutually meshing transmission gears (41) are respectively provided at the same end of the upper foam pressure roller (21) and the lower foam pressure roller (20), and the driving gear (40) is connected to the driver (5).
4. The bubble pressing machine according to claim 1, characterized in that: The opposite sides of the U-shaped bracket (10) and the frame (1) form two chambers (12), and the gear transmission assembly (4) is built into one of the chambers (12).
5. The bubble pressing machine according to claim 1, characterized in that: A plurality of guide shafts (13) are also provided between the two opposite sides of the U-shaped bracket (10).
6. The bubble pressing machine according to claim 1, characterized in that: The structure of the upper bubble pressing roller (21) is the same as that of the lower bubble pressing roller (20), and comprises a bubble pressing shaft (23) formed of a plastic material, wherein a plurality of grooves (230) and a plurality of protrusions (231) are provided on the outer wall of the bubble pressing shaft (23).
7. The bubble pressing machine according to claim 6, characterized in that: The bubble pressing shaft (23) is any one of a hollow rotating shaft and a solid shaft.
8. The bubble pressing machine according to claim 1, characterized in that: The foam pressing roller fixing seat (11) is provided with a sliding member (110) which slides vertically relative to the foam pressing roller fixing seat (11); the two ends of the upper foam pressing roller (21) are respectively rotatably connected to the sliding member (110); and a vertical spring (111) is provided between the top of the sliding member (110) and the foam pressing roller fixing seat (11).
9. The bubble pressing machine according to claim 1, characterized in that: The U-shaped bracket (10) has a drive device accommodating chamber (14) inside, and the rotary drive device (3) is located in the drive device accommodating chamber (14).
10. The bubble pressing machine according to claim 1, characterized in that: A through hole (140) is provided at the bottom of the U-shaped bracket (10) to allow the drive device accommodating chamber (14) to communicate with the outside.