Intelligent assembly line for fire-fighting emergency ceiling lamp

Abstract

The intelligent assembly line comprises an assembly line body, a feeding station, a power testing station, a light source plate mounting station, an address code printing station, a diffusion plate mounting station, a yellow label pasting station, an overturning station, a red label pasting station, a first code scanning station and a packaging station, wherein the feeding station, the power testing station, the light source plate mounting station, the address code printing station, the diffusion plate mounting station, the yellow label pasting station, the overturning station, the red label pasting station, the first code scanning station and the packaging station are sequentially arranged on the assembly line body. A first labeling mechanism for labeling yellow labels and a second labeling mechanism for labeling red labels are respectively arranged on the yellow label labeling station and the red label labeling station. A first code scanning mechanism is arranged on the first code scanning station, information of a red label at the bottom of a lamp body is obtained through the first code scanning mechanism, a packaging support and a discharging grabbing mechanism are arranged on the packaging station, and a second code scanning mechanism is arranged at the bottom of the discharging grabbing mechanism. When the discharging grabbing mechanism grabs the lamp bodies from the assembly line body to the packaging support, the second code scanning mechanism obtains information of yellow labels on the tops of the lamp bodies and determines whether the information of the red labels is consistent with the information of the yellow labels or not.

Description

Technical Field

[0001] The utility model relates to the field of lamps, and in particular to an intelligent assembly line for fire emergency ceiling lamps. Background Art

[0002] Existing fire emergency lights need to be marked with address codes and affixed with red and yellow labels, and the information on the two labels must be consistent. In addition, after packaging, an outer box code is required on the outer box, and the outer box code needs to correspond to the information of the fire emergency lights facing inward.

[0003] In the existing production, the address code is often manually punched and two labels are affixed. This method can easily lead to address code errors and mismatched labels. Once an error occurs, continuous errors often occur. It is difficult for manual production to judge the errors during the production process. In addition, due to quality control, the code must be read after the product is produced to confirm whether the code and label are correctly punched and affixed, which leads to relatively high labor costs for the production line. If production is carried out through automated production, the occurrence of errors can be effectively reduced. Even if an error occurs, the line can be stopped for inspection immediately to avoid the expansion of the error. It can also reduce labor costs, improve production efficiency, and achieve higher profits.

[0004] In addition, for ceiling lamps, the red and yellow labels of the ceiling lamps need to be affixed to the top and bottom of the lamp body, which makes the affixing and verification of the red and yellow labels of the ceiling lamps more troublesome than general lamps. Therefore, a fire emergency ceiling lamp intelligent assembly line is needed that can code, label, identify and identify fire emergency lights through an automated production method, thereby reducing the occurrence of production errors, reducing labor costs and improving production efficiency. Utility Model Content

[0005] The main purpose of the utility model is to provide an intelligent assembly line for fire emergency ceiling lamps, which can code, label, identify codes and identify labels for fire emergency lamps through an automated production method, thereby reducing the occurrence of production errors, reducing labor costs and improving production efficiency.

[0006] The utility model proposes an intelligent assembly line for fire emergency ceiling lamps, including an assembly line body and a loading station, a power testing station, a light source board installation station, an address code printing station, a diffusion plate installation station, a yellow label affixing station, a flipping station, a red label affixing station, a first code scanning station and a packaging station which are sequentially arranged on the assembly line body;

[0007] The assembly line body is provided with a plurality of connection clamps, and the connection clamps are provided with a first connection groove and a second connection groove adapted to the radius of the bottom and the top of the lamp body, and the lamp body can be limitedly set on the connection clamp before and after flipping through the first connection groove and the second connection groove;

[0008] The yellow label sticking station and the red label sticking station are respectively provided with a first label sticking mechanism and a second label sticking mechanism, and the yellow label and the red label are respectively stuck on the top and the bottom of the lamp body by the first label sticking mechanism and the second label sticking mechanism;

[0009] The first scanning station is provided with a first scanning mechanism, through which information of the red label at the bottom of the lamp body is obtained. The packaging station is provided with a packaging bracket and a material unloading grabbing mechanism. A second scanning mechanism is provided at the bottom of the material unloading grabbing mechanism. When the material unloading grabbing mechanism grabs the lamp body from the assembly line body to the packaging bracket, the second scanning mechanism obtains information of the yellow label on the top of the lamp body and confirms whether the information of the red label is consistent with that of the yellow label.

[0010] Preferably, a power testing mechanism is provided on the power testing station, and the brightness test of the light source panel is performed by the power testing mechanism.

[0011] Preferably, a riveting mechanism is provided on the light source board installation station, and the light source board is thermally riveted to the lamp body through the riveting mechanism.

[0012] Preferably, a diffuser plate installation device is provided on the diffuser plate installation station, and the diffuser plate installation device includes a material storage mechanism and a diffuser plate installation mechanism, the diffuser plate is arranged in the material storage mechanism, and the diffuser plate is grabbed by the diffuser plate installation mechanism and installed on the lamp body.

[0013] Preferably, the diffusion plate mounting mechanism comprises a mounting mechanism bracket, a mounting mechanism body, a first suction device, a second suction device and a transfer platform;

[0014] The mounting mechanism body is slidably arranged on the mounting mechanism bracket by means of a track connection, the first suction device and the second suction device are arranged at the bottom of the mounting mechanism body, and a transfer platform is arranged on the middle section of the mounting mechanism bracket;

[0015] After the diffusion plate installation mechanism sucks the diffusion plate from the material storage mechanism to the transfer platform through the first suction device, the diffusion plate is sucked and pressed onto the lamp body through the second suction device.

[0016] Preferably, a flipping mechanism is provided on the flipping station, and the flipping mechanism includes a flipping mechanism bracket, a vertical movement mechanism, a rotating mechanism and a clamping mechanism. The vertical movement mechanism is arranged on the flipping mechanism bracket, and the rotating mechanism is slidably connected to the vertical movement mechanism through a track. The clamping mechanism is arranged on the front side of the rotating mechanism. The rotating mechanism is driven to move in the vertical direction by the vertical movement mechanism, and the clamping mechanism is driven to rotate by the rotating mechanism, and the lamp body is clamped by the clamping mechanism.

[0017] Preferably, it also includes a spring installation station, which is arranged between the red label affixing station and the first code scanning station. The spring installation station is provided with a spring installation mechanism, and the spring is installed on the lamp body through the spring installation mechanism.

[0018] The beneficial effects of the intelligent assembly line of fire emergency ceiling lamps of the utility model are:

[0019] 1. By adopting the automated first labeling mechanism, the second labeling mechanism, the first code scanning mechanism and the second code scanning mechanism, it is possible to immediately confirm whether the labeling is correct after labeling, and the high work efficiency can effectively reduce the labor cost.

[0020] 2. Information including address code, product information, red label and yellow label are all automatically generated and confirmed by the machine, thus maximizing production efficiency while ensuring that the information is correct.

[0021] 3. By adjusting the positions of the first labeling mechanism, the second labeling mechanism, the first code scanning mechanism and the second code scanning mechanism on the assembly line body, the functions of attaching red labels and yellow labels and identifying red labels and yellow labels can be realized by only flipping them once. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a structural schematic diagram of the intelligent assembly line of the fire emergency ceiling lamp of the utility model;

[0023] Figure 2 It is a structural schematic diagram of a diffusion plate installation device of an intelligent assembly line of a fire emergency ceiling lamp of the utility model;

[0024] Figure 3 It is a structural schematic diagram of the flipping mechanism of the intelligent assembly line of the fire emergency ceiling lamp of the utility model;

[0025] Figure 4 It is a structural schematic diagram of the material unloading and grabbing mechanism of the intelligent assembly line of the fire emergency ceiling lamp of the utility model;

[0026] Numbers in the figure: 1. Assembly line body, 2. Power testing mechanism, 3. Riveting mechanism, 4. First marking mechanism, 5. Diffuser plate installation device, 6. First labeling mechanism, 7. Rejection mechanism, 8. Flipping mechanism, 9. Second labeling mechanism, 10. Spring installation mechanism, 11. Second marking mechanism, 12. First code scanning mechanism, 13. Printing device, 14. Unloading and grabbing mechanism, 15. Packing bracket, 51. Diffuser plate installation mechanism, 52. Material storage mechanism, 81. Flipping mechanism bracket, 82. Horizontal movement mechanism, 83. Vertical movement mechanism, 84. Rotating mechanism, 85. Clamping mechanism, 141. Unloading and grabbing mechanism bracket, 142. Unloading and grabbing mechanism body, 143. Unloading and grabbing mechanism manipulator, 144. Transfer device, 145. Second code scanning mechanism, 511. Installation mechanism bracket, 512. Installation mechanism body, 513. First suction device, 514. Second suction device, 515. Transfer platform.

[0027] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0028] It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0029] Reference Figures 1 to 4 , an embodiment of the intelligent assembly line of fire emergency ceiling lamps of the utility model is proposed:

[0030] An intelligent assembly line for fire emergency ceiling lamps comprises an assembly line body 1 and a loading station, a power testing station, a light source board installation station, an address code printing station, a diffusion plate installation station, a yellow label affixing station, a rejection station, a flipping station, a red label affixing station, a spring installation station, a product information printing station, a first code scanning station and a packaging station which are sequentially arranged on the assembly line body 1.

[0031] A plurality of connecting clamps are arranged on the assembly line body 1, and the connecting clamps are provided with a first connecting groove and a second connecting groove adapted to the radius of the bottom and the top of the lamp body. Through the first connecting groove and the second connecting groove, the lamp body can be limited and set on the connecting clamp before and after flipping.

[0032] The first station is the loading station, where the lamp body is placed on the emergency downlight fixture manually, and then the light source board is set on the lamp body.

[0033] The second station is a power test station, which is provided with a power test mechanism 2, and the brightness of the light source board is tested by the power test mechanism 2. Then the power of the light source board is judged according to the brightness.

[0034] The third workstation is a light source board installation workstation, on which a riveting mechanism 3 is provided, through which the light source board is hot-riveted to the lamp body.

[0035] The fourth station is an address code stamping station, and a first marking mechanism 4 is provided at the address code stamping station, and the address code is stamped on the lamp body through the first marking mechanism 4.

[0036] The fifth station is the diffuser plate installation station, on which a diffuser plate installation device 5 is provided. The diffuser plate installation device 5 includes a material storage mechanism 52 and a diffuser plate installation mechanism 51. The diffuser plate is arranged in the material storage mechanism 52. The diffuser plate installation mechanism 51 includes an installation mechanism bracket 511, an installation mechanism body 512, a first suction device 513, a second suction device 514 and a transfer platform 515. The installation mechanism body 512 is slidably arranged on the installation mechanism bracket 511 by means of a track connection. The first suction device 513 and the second suction device 514 are arranged at the bottom of the installation mechanism body 512. A transfer platform 515 is arranged on the middle section of the installation mechanism bracket 511. After the diffuser plate installation mechanism 51 sucks the diffuser plate from the material storage mechanism 52 to the transfer platform 515 through the first suction device 513, the diffuser plate is sucked and pressed onto the lamp body through the second suction device 514.

[0037] The sixth station is a yellow label sticking station, and a first label sticking mechanism 6 is provided on the yellow label sticking station, through which a yellow label is stuck on the top of the lamp body.

[0038] The seventh station is a rejecting station, and a rejecting mechanism 7 is provided on the rejecting station. The rejecting mechanism 7 is used to reject defective products of power test from the defective product rejecting station.

[0039] The eighth station is a flipping station, on which a flipping mechanism 8 is provided. The flipping mechanism 8 includes a flipping mechanism bracket 81, a horizontal motion mechanism 82, a vertical motion mechanism 83, a rotating mechanism 84 and a clamping mechanism 85. The horizontal motion mechanism 82 is provided on the flipping mechanism bracket 81, the vertical motion mechanism 83 is slidably connected to the horizontal motion mechanism 82 through a track, the rotating mechanism 84 is slidably connected to the vertical motion mechanism 83 through a track, and the clamping mechanism 85 is provided on the front side of the rotating mechanism 84. The vertical motion mechanism 83 is driven to move in the horizontal direction through the horizontal motion mechanism 82, and the rotating mechanism 84 is driven to move in the vertical direction through the vertical motion mechanism 83. Then, the lamp body in the connecting fixture is clamped through the clamping mechanism 85. After the lamp body is driven away from the connecting fixture through the vertical motion mechanism 83 and the horizontal motion mechanism 82, the clamping mechanism 85 is driven to rotate through the rotating mechanism 84, and finally, the lamp body is put back into the connecting fixture through the vertical motion mechanism 83 and the horizontal motion mechanism 82.

[0040] The ninth workstation is a red label sticking workstation, on which a second label sticking mechanism 9 is provided, and a red label is stuck on the bottom of the lamp body through the second label sticking mechanism 8 .

[0041] The tenth station is a spring installation station, on which a spring installation mechanism 10 is provided, and the spring is installed on the bottom of the side surface of the lamp body through the spring installation mechanism 10 .

[0042] The eleventh station is a product information marking station, and a second marking mechanism 11 is provided on the product information marking station. The product information is marked on the bottom of the lamp body through the second marking mechanism 11.

[0043] The twelfth station is the first code scanning station, which is provided with a first code scanning mechanism 12, through which the information of the red label at the bottom of the lamp body is obtained.

[0044] The thirteenth station is the packing station, which is set at the end of the assembly line. The packing station is provided with a printing device 13, a packing bracket 15 and a material-cutting and grabbing mechanism 14. The printing device 13 prints a box label containing information of all fire emergency downlights in the same box. The fire emergency downlights are grabbed onto the packing bracket 15 by the material-cutting and grabbing mechanism 14. The fire emergency downlights are manually packed and the box labels are affixed.

[0045] The material unloading and grabbing mechanism 14 includes a material unloading and grabbing mechanism bracket 141, a material unloading and grabbing mechanism body 142, a material unloading and grabbing mechanism manipulator 143, a transfer device 144 and a second code scanning mechanism 145. The material unloading and grabbing mechanism body 142 is slidably set on the material unloading and grabbing mechanism bracket 141 by means of a track connection, and the material unloading and grabbing mechanism manipulator 143 is set at the bottom of the material unloading and grabbing mechanism body 142. After the lamp body is grabbed from the assembly line body 1 to the transfer device 144 by the material unloading and grabbing manipulator 143 at one end, the information of the yellow label is read by the second code scanning mechanism 145, and it is confirmed whether the information of the red label and the yellow label are consistent. Then, the material unloading and grabbing mechanism manipulator 143 at the other end grabs the product on the transfer device 144 to the packaging bracket 15.

[0046] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structural transformation made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, is also included in the patent protection scope of the present invention.

Claims

1. An intelligent assembly line for fire emergency ceiling lamps, characterized in that: It includes an assembly line body and a loading station, a power testing station, a light source board installation station, an address code printing station, a diffusion plate installation station, a yellow label affixing station, a flipping station, a red label affixing station, a first code scanning station and a packaging station which are sequentially arranged on the assembly line body; The assembly line body is provided with a plurality of connection clamps, and the connection clamps are provided with a first connection groove and a second connection groove adapted to the radius of the bottom and the top of the lamp body, and the lamp body can be limitedly set on the connection clamp before and after flipping through the first connection groove and the second connection groove; The yellow label sticking station and the red label sticking station are respectively provided with a first label sticking mechanism and a second label sticking mechanism, and the yellow label and the red label are respectively stuck on the top and the bottom of the lamp body by the first label sticking mechanism and the second label sticking mechanism; The first scanning station is provided with a first scanning mechanism, through which information of the red label at the bottom of the lamp body is obtained. The packaging station is provided with a packaging bracket and a material unloading grabbing mechanism. A second scanning mechanism is provided at the bottom of the material unloading grabbing mechanism. When the material unloading grabbing mechanism grabs the lamp body from the assembly line body to the packaging bracket, the second scanning mechanism obtains information of the yellow label on the top of the lamp body and confirms whether the information of the red label is consistent with that of the yellow label.

2. The intelligent assembly line of fire emergency ceiling lamps according to claim 1 is characterized in that: The power testing station is provided with a power testing mechanism, through which the brightness test of the light source board is performed.

3. The intelligent assembly line of fire emergency ceiling lamps according to claim 1 is characterized in that: The light source board installation station is provided with a riveting mechanism, through which the light source board is thermally riveted to the lamp body.

4. The intelligent assembly line of fire emergency ceiling lamps according to claim 1 is characterized in that: The diffuser plate installation station is provided with a diffuser plate installation device, which includes a material storage mechanism and a diffuser plate installation mechanism. The diffuser plate is arranged in the material storage mechanism. The diffuser plate is grabbed by the diffuser plate installation mechanism and installed on the lamp body.

5. The intelligent assembly line of fire emergency ceiling lamps according to claim 4 is characterized in that: The diffusion plate installation mechanism includes an installation mechanism bracket, an installation mechanism body, a first suction device, a second suction device and a transfer platform; The mounting mechanism body is slidably arranged on the mounting mechanism bracket by means of a track connection, the first suction device and the second suction device are arranged at the bottom of the mounting mechanism body, and a transfer platform is arranged on the middle section of the mounting mechanism bracket; After the diffusion plate installation mechanism sucks the diffusion plate from the material storage mechanism to the transfer platform through the first suction device, the diffusion plate is sucked and pressed onto the lamp body through the second suction device.

6. The intelligent assembly line of fire emergency ceiling lamps according to claim 1 is characterized in that: A flipping mechanism is arranged on the flipping station, and the flipping mechanism includes a flipping mechanism bracket, a vertical movement mechanism, a rotating mechanism and a clamping mechanism. The vertical movement mechanism is arranged on the flipping mechanism bracket, and the rotating mechanism is slidably connected to the vertical movement mechanism through a track. The clamping mechanism is arranged on the front side of the rotating mechanism. The rotating mechanism is driven to move in the vertical direction by the vertical movement mechanism, and the clamping mechanism is driven to rotate by the rotating mechanism, and the lamp body is clamped by the clamping mechanism.

7. The intelligent assembly line of fire emergency ceiling lamps according to claim 1 is characterized in that: It also includes a spring installation station, which is arranged between the red label affixing station and the first code scanning station. The spring installation station is provided with a spring installation mechanism, and the spring is installed on the lamp body through the spring installation mechanism.

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