Full-automatic rubberizing device

By designing a fully automatic glue sticking device, the problem of step-by-step patching of the workpiece is solved, and an efficient and accurate bonding process is achieved, which improves production efficiency and bonding quality.

CN222496947UActive Publication Date: 2025-02-18SHENZHEN HAIDE INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202421249847.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-02-18
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

In the prior art, glueing on two surfaces of the workpiece needs to be carried out in steps, resulting in low processing accuracy, slow efficiency and high equipment cost.

Method used

A fully automatic glue sticker device is designed, including a machine, a multi-station turntable, a downward mechanism, aligning bonding mechanism and a hot pressing mechanism, which can complete sticker handling, positioning bonding and hot pressing bonding without intervention. , improves production efficiency and fit quality.

Benefits of technology

The simultaneous fit of multiple workpieces is achieved, saving production cycle, improving production capacity and fit quality, and reducing the impact of human factors on fit quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a full-automatic rubberizing device and relates to the technical field of workpiece rubberizing. The attaching assembly comprises a bearing block serving as a carrier; the angle adjuster is mounted at the upper end of the bearing block and connected with the displacement assembly; the outer adsorption structure is located below the bearing block and connected with the two sides of the bearing block, the outer adsorption structure is used for adsorbing the outer ring of the sticker, and a mounting groove is formed in the outer adsorption structure; the inner adsorption structure is located in the mounting groove and movably connected with the two sides of the bearing block, and the inner adsorption structure is used for adsorbing the inner ring of the sticker; the lifting driving structure is mounted on the bearing block and connected with the inner adsorption structure, and the lifting driving structure is used for driving the inner adsorption structure to move. The paster pasting device has the advantages that pasters are adsorbed through cooperation of the outer adsorption structure and the inner adsorption structure, and then the pasters are pasted to workpieces step by step. The pasting mode saves the cost and the processing time of the equipment.
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Description

Technical Field

[0001] The utility model relates to the technical field of workpiece gluing, in particular to a full-automatic gluing device. Background Art

[0002] refer to Fig.10 There is a workpiece 9 with a groove 91 thereon. During the processing of the semi-finished product, it is necessary to stick the sticker to the upper surface of the workpiece 9 and the bottom end of the groove 91.

[0003] In the past production process, workers usually manually bonded the stickers to the two parts or bonded the stickers to the two parts twice through two different devices. This manual bonding method is limited by the stability and fine movements of the human hand, so the processing will be affected to a certain extent and the processing accuracy is low. At the same time, long-term work will cause operator hand fatigue and reduce work efficiency. Bonding by two sets of devices in steps is slow and the equipment cost is high. Summary of the invention

[0004] The utility model aims to provide a fully automatic gluing device to solve the problem that gluing on two surfaces of a workpiece needs to be carried out in steps in the prior art.

[0005] To achieve the above purpose, the utility model adopts the following technical solutions: a fully automatic gluing device, which includes: a machine and a multi-station turntable arranged on the machine. The multi-station turntable structure allows multiple workpieces to be processed at the same time, greatly improving production efficiency. This means that the bonding task of multiple workpieces can be completed at the same time, saving production cycles and increasing production capacity; distributed around the multi-station turntable are a pressing mechanism for making the workpiece close to the multi-station turntable, a positioning bonding mechanism for transporting the sticker to the multi-station turntable and positioning and bonding with the workpiece, and a hot pressing mechanism for hot pressing the sticker and the workpiece together; the design of the fully automatic gluing device makes the entire bonding process without manual intervention, and everything from sticker transportation to hot pressing bonding is completed by the machine, reducing the impact of human factors on the bonding quality and improving consistency and stability.

[0006] The alignment and laminating mechanism comprises:

[0007] A laminating component, used for absorbing the sticker and laminating the sticker to the workpiece;

[0008] The displacement component is mounted on the machine platform and connected to the bonding component. The displacement component is used to adjust the position of the bonding component in the three-dimensional coordinate system. The displacement component can accurately adjust the position of the bonding component in the three-dimensional coordinate system as needed to ensure that the bonding component is accurately grasped and accurately bonded to the workpiece.

[0009] The fitting assembly comprises:

[0010] A bearing block, serving as a carrier;

[0011] An angle adjuster is installed at the upper end of the bearing block and connected to the displacement assembly. The angle adjuster is used to drive the bearing block to rotate; the angle adjuster can drive the bearing block to rotate, thereby adjusting the fitting angle to make the fitting more accurate and precise.

[0012] An external adsorption structure is located below the bearing block and connected to both sides of the bearing block, the external adsorption structure is used to adsorb the outer circle of the sticker and a mounting groove is provided on the external adsorption structure;

[0013] An inner adsorption structure is located in the mounting groove and movably connected to two sides of the bearing block, and the inner adsorption structure is used to adsorb the inner circle of the sticker;

[0014] The lifting drive structure is installed on the bearing block and connected to the inner adsorption structure, and the lifting drive structure is used to drive the inner adsorption structure to move, thereby realizing the control and adjustment of the lamination pressure and ensuring the lamination quality and consistency.

[0015] Furthermore, the external adsorption structure includes an external adsorption block and an external connection block for connecting the external adsorption block to the supporting block. The external connection blocks are provided with two blocks and are symmetrically arranged at both ends of the external adsorption block, ensuring a firm connection between the external adsorption block and the supporting block, so that the entire bonding assembly has good stability and rigidity. The external adsorption block is provided with a mounting groove for mounting the internal adsorption structure. The modular design of the external adsorption structure allows the external adsorption block or the external connection block to be easily replaced when maintenance or replacement is required, reducing maintenance time and cost.

[0016] Furthermore, the inner adsorption structure includes an inner adsorption block, a guide rail, and an inner connection block for connecting the inner adsorption block and the guide rail, wherein the inner adsorption block is located in the mounting groove, and the inner adsorption block is movably connected to the guide rails installed on both sides of the bearing block through the inner connection block. The setting of the guide rail can play a guiding role, guiding the inner adsorption block to move in the mounting groove, so that the inner adsorption structure is not easy to shake or shift during the bonding process, thereby improving the stability and precision of the bonding, and facilitating the accuracy and precision of the bonding.

[0017] Furthermore, the lifting drive structure includes a lifting drive member, a stopper and an elastic member, wherein the stopper is respectively mounted on the outer connection block and the inner connection block, and the stoppers on the same side are connected by the elastic member, and the lifting drive member is mounted on the bearing block and connected to the inner connection block. By connecting the stoppers on the same side by the elastic member, a balanced bonding force can be applied to the lifting drive member, so that the sticker can be evenly applied to the workpiece surface, avoiding excessive or insufficient bonding pressure, and improving the bonding uniformity and quality.

[0018] Furthermore, the multi-station turntable includes a turntable mounted on the machine platform and a workpiece support block mounted on the turntable, which greatly improves production efficiency, saves production cycle, and increases production capacity.

[0019] Furthermore, the pressing mechanism includes a support frame, a pressing drive member and a pressing block. The support frame is installed on the machine platform, and the pressing drive member is vertically installed on the support frame. A pressing block with the same specifications as the workpiece is provided on the output end of the pressing drive member.

[0020] As the basic component of the pressing mechanism, the support frame is installed on the machine table and can provide stable support and foundation to ensure that there will be no shaking or instability during the pressing process, thereby ensuring the stability and accuracy of the fitting. The pressing drive is vertically installed on the support frame, which can realize the vertical movement of the pressing block, so that the pressing process can vertically apply pressure to the workpiece surface, ensuring the uniformity and effectiveness of the fitting. The output end of the pressing drive is equipped with a pressing block with the same specifications as the workpiece, which can be replaced according to the specifications and shapes of different workpieces, thereby achieving adaptability to the fitting requirements of different workpieces and improving the flexibility and diversity of fitting.

[0021] Furthermore, it also includes an upper detection device for detecting the position of the workpiece on the multi-station turntable and a lower detection device for detecting the position of the sticker on the alignment and laminating mechanism. The angle adjuster timely adjusts the sticker angle according to the workpiece position feedback from the upper detection device and the sticker position feedback from the lower detection device, ensuring the accuracy of the sticker position during the laminating process and avoiding laminating failure caused by sticker position deviation.

[0022] The upper detection device and the lower detection device have the advantages of accurate detection of workpiece position and sticker position, automated production process, real-time monitoring and adjustment, fast feedback and adjustment, and reduced lamination error, which can effectively improve the efficiency and quality of the lamination process and meet production needs.

[0023] Furthermore, the outer adsorption structure and the inner adsorption structure are provided with rubber plates at their bottom ends for adsorbing stickers. The rubber plates can effectively protect the sticker surface from damage or scratches, ensuring that the sticker surface is smooth and intact during the bonding process, thereby improving the aesthetics and quality of the final product.

[0024] After adopting the above technical solution, the utility model has the beneficial effect of: the sticker is adsorbed by the cooperation of the outer adsorption structure and the inner adsorption structure, and then the sticker is pasted on the workpiece in steps. This pasting method saves equipment cost and processing time. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0026] Figure 1 It is a structural schematic diagram of the utility model.

[0027] Figure 2 It is a structural schematic diagram of the alignment and laminating mechanism in the utility model.

[0028] Figure 3 This is a schematic diagram of the structure of the fitting component in the utility model. Figure 1 .

[0029] Figure 4 This is a schematic diagram of the structure of the fitting component in the utility model. Figure 2 .

[0030] Figure 5 It is a structural schematic diagram of the internal and external adsorption structure of the utility model.

[0031] Figure 6 It is a structural schematic diagram of the internal adsorption structure in the utility model.

[0032] Figure 7 It is a structural schematic diagram of the lifting drive structure in the utility model.

[0033] Figure 8 It is a structural schematic diagram of a multi-station turntable in the utility model.

[0034] Fig. 9 It is a structural schematic diagram of the lower pressing mechanism in the utility model.

[0035] Fig.10 It is a structural schematic diagram of a workpiece in the utility model.

[0036] Description of reference numerals: machine 1, multi-station turntable 2, turntable 21, workpiece support block 22,

[0037] Pressing mechanism 3, support frame 31, pressing driving member 32, pressing block 33, alignment and laminating mechanism 4,

[0038] Laminating component 41, supporting block 411, angle adjuster 412, external adsorption structure 413, external adsorption block 4131, mounting groove 41311, external connecting block 4132, internal adsorption structure 414, internal adsorption block 4141, guide rail 4142, internal connecting block 4143, lifting drive structure 415, lifting drive member 4151, limiter 4152, elastic member 4153, displacement component 42, hot pressing mechanism 5, upper detection device 6, lower detection device 7, rubber plate 8, workpiece 9, groove 91. DETAILED DESCRIPTION

[0039] See also Figure 1 As shown, the technical solution adopted in this specific embodiment is: a fully automatic gluing device, which includes: a machine 1 and a multi-station turntable 2 arranged on the machine 1. The structure of the multi-station turntable 2 allows multiple workpieces 9 to be processed simultaneously, which greatly improves production efficiency. This means that the bonding task of multiple workpieces 9 can be completed at the same time, saving production cycles and increasing production capacity; distributed around the multi-station turntable 2 are a pressing mechanism 3 for making the workpiece 9 close to the multi-station turntable 2, a positioning bonding mechanism 4 for transporting the sticker to the multi-station turntable 2 and positioning and bonding with the workpiece 9, a hot pressing mechanism 5 for hot pressing the sticker and the workpiece 9 together, an upper detection device 6 for detecting the position of the workpiece 9 on the multi-station turntable 2, and a lower detection device 7 for detecting the position of the sticker on the positioning bonding mechanism 4. The design of the fully automatic gluing device makes the entire bonding process without manual intervention. From sticker transportation to hot pressing bonding, everything is completed by the machine, reducing the influence of human factors on the bonding quality and improving consistency and stability.

[0040] In the specific working process, the workpiece 9 is placed on the multi-station turntable 2 manually or by an external manipulator (not shown in the figure), and then the multi-station turntable 2 rotates for the first time to move the workpiece 9 to the pressing mechanism 3, and the pressing mechanism 3 presses the workpiece 9 to make the workpiece 9 fit on the multi-station turntable 2. After the pressing is completed, the multi-station turntable 2 rotates for the second time to the alignment and bonding mechanism 4. After arriving, the upper detection device 6 first detects the position of the workpiece 9, and then the alignment and bonding mechanism 4 grabs the sticker from the feeding device (not shown in the figure) and passes through the lower detection device 7. The lower detection device 7 detects the position of the sticker on the alignment and bonding mechanism 4, and then the alignment and bonding mechanism 4 adjusts the sticker angle in time to avoid the sticker position deviation causing the bonding failure. After the angle adjustment is completed, the alignment and bonding mechanism 4 bonds the sticker to the workpiece 9. After the sticker and the workpiece 9 are bonded, the multi-station turntable 2 rotates for the third time and the bonded workpiece 9 moves to the bottom of the hot pressing mechanism 5, and the hot pressing mechanism 5 performs hot pressing on the sticker to make the sticker and the workpiece 9 tightly bonded. After the bonding is completed, the multi-station turntable 2 rotates back to the initial position for the fourth time, and the workpiece 9 on the multi-station turntable 2 is replaced by a staff member or an external manipulator.

[0041] See also Figure 2As shown, the alignment and laminating mechanism 4 includes:

[0042] A laminating component 41, used for absorbing the sticker and laminating the sticker onto the workpiece 9;

[0043] The displacement component 42 is mounted on the machine 1 and connected to the bonding component 41. The displacement component 42 is used to adjust the position of the bonding component 41 in the three-dimensional coordinate system. The displacement component 42 can accurately adjust the position of the bonding component 41 in the three-dimensional coordinate system as needed to ensure that the bonding component 41 is accurately grasped and accurately bonded to the workpiece 9.

[0044] See also Figure 3 , 4 As shown, the fitting assembly 41 includes:

[0045] The carrying block 411 serves as a carrier.

[0046] An angle adjuster 412 is installed on the upper end of the bearing block 411 and connected to the displacement assembly 42. The angle adjuster 412 is used to drive the bearing block 411 to rotate;

[0047] The outer adsorption structure 413 is located below the bearing block 411 and connected to both sides of the bearing block 411 . The outer adsorption structure 413 is used to adsorb the outer circle of the sticker and a mounting groove 41311 is provided on the outer adsorption structure 413 .

[0048] The inner adsorption structure 414 is located in the mounting groove 41311 and is movably connected to both sides of the bearing block 411. The inner adsorption structure 414 is used to adsorb the inner circle of the sticker.

[0049] The outer adsorption structure 413 and the inner adsorption structure 414 are provided with a rubber plate 8 at the bottom for adsorbing the sticker. The rubber plate 8 can effectively protect the sticker surface from damage or scratches, ensure that the sticker surface is smooth and complete during the bonding process, and improve the aesthetics and quality of the final product.

[0050] The lifting drive structure 415 is installed on the bearing block 411 and connected to the inner adsorption structure, and the lifting drive structure 415 is used to drive the inner adsorption structure 414 to move, thereby realizing the control and adjustment of the lamination pressure and ensuring the lamination quality and consistency.

[0051] In the specific working process, the angle adjuster 412 first rotates the bearing block 411 according to the detection data of the upper detection device 6 and the lower detection device 7, so as to adjust the angle of the sticker, so that the sticker can be attached more accurately and precisely. After the angle adjustment is completed, the displacement component 42 drives the attachment component 41 to move and attach the sticker to the workpiece 9. After the attachment is completed, the lifting drive structure 415 drives the inner adsorption structure 414 to move downward so that the inner side of the sticker fits the groove 91 in the workpiece 9.

[0052] See also Figure 5 As shown, the external adsorption structure 413 includes an external adsorption block 4131 and an external connection block 4132 for connecting the external adsorption block 4131 with the supporting block 411. The external connection blocks 4132 are provided with two blocks and are symmetrically arranged at both ends of the external adsorption block 4131, ensuring a firm connection between the external adsorption block 4131 and the supporting block 411, so that the entire bonding component 41 has good stability and rigidity. The external adsorption block 4131 is provided with a mounting groove 41311 for mounting the internal adsorption structure 414. The modular design of the external adsorption structure 413 makes it easy to replace the external adsorption block 4131 or the external connection block 4132 when maintenance or replacement is required, reducing maintenance time and cost.

[0053] See also Figure 6 As shown, the inner adsorption structure 414 includes an inner adsorption block 4141, a guide rail 4142, and an inner connection block 4143 for connecting the inner adsorption block 4141 with the guide rail 4142. The inner adsorption block 4141 is located in the mounting groove 41311, and the inner adsorption block 4141 is movably connected to the guide rails 4142 installed on both sides of the bearing block 411 through the inner connection block 4143. The setting of the guide rail 4142 can play a guiding role, guiding the inner adsorption block 4141 to move in the mounting groove 41311, so that the inner adsorption structure 414 is not easy to shake or shift during the bonding process, which improves the stability and precision of the bonding, and is conducive to the accuracy and precision of the bonding.

[0054] See also Figure 7 As shown, the lifting drive structure 415 includes a lifting drive member 4151, a stopper 4152 and an elastic member 4153. The stopper 4152 is respectively mounted on the outer connection block 4132 and the inner connection block 4143, and the stoppers 4152 on the same side are connected by the elastic member 4153. The lifting drive member 4151 is mounted on the bearing block 411 and connected to the inner connection block 4143. By connecting the stoppers 4152 on the same side by the elastic member 4153, a balanced bonding force can be applied to the lifting drive member 4151, so that the sticker can be evenly applied to the surface of the workpiece 9, avoiding excessive or insufficient bonding pressure, and improving the bonding uniformity and quality.

[0055] See also Figure 8 As shown, the multi-station turntable 2 includes a turntable 21 mounted on the machine table 1 and a workpiece support block 22 mounted on the turntable 21. The production efficiency is greatly improved, the production cycle is saved, and the production capacity is increased.

[0056] See also Fig. 9As shown, the pressing mechanism 3 includes a support frame 31, a pressing driving member 32 and a pressing block 33. The support frame 31 is mounted on the machine table 1, and the pressing driving member 32 is vertically mounted on the support frame 31. The output end of the pressing driving member 32 is provided with a pressing block 33 with the same specifications as the workpiece 9.

[0057] The support frame 31, as the basic component of the pressing mechanism 3, is installed on the machine 1, and can provide stable support and foundation to ensure that there will be no shaking or instability during the pressing process, thereby ensuring the stability and accuracy of the fitting. The pressing drive 32 is vertically installed on the support frame 31, and can realize the vertical movement of the pressing block 33, so that the pressing process can vertically apply pressure to the surface of the workpiece 9, ensuring the uniformity and effectiveness of the fitting. The output end of the pressing drive 32 is provided with a pressing block 33 with the same specifications as the workpiece 9, which can be replaced according to the specifications and shapes of different workpieces 9, thereby achieving adaptability to the fitting requirements of different workpieces 9 and improving the flexibility and diversity of the fitting.

[0058] The above description is only used to illustrate the technical solution of the utility model rather than to limit it. Other modifications or equivalent substitutions made to the technical solution of the utility model by ordinary technicians in this field should be included in the scope of the claims of the utility model as long as they do not depart from the spirit and scope of the technical solution of the utility model.

Claims

1. A fully automatic glue sticking device, characterized in that: The invention comprises a machine platform (1) and a multi-station turntable (2) arranged on the machine platform (1); a pressing mechanism (3) for making a workpiece (9) close to the multi-station turntable (2), a positioning and laminating mechanism (4) for transporting a sticker to the multi-station turntable (2) and positioning and laminating the sticker with the workpiece (9), and a hot pressing mechanism (5) for hot pressing and laminating the sticker and the workpiece (9) together are arranged around the multi-station turntable (2); The alignment and laminating mechanism (4) comprises: A laminating component (41) for absorbing the sticker and laminating the sticker to the workpiece (9); A displacement component (42) is mounted on the machine platform (1) and connected to the laminating component (41), wherein the displacement component (42) is used to adjust the position of the laminating component (41) in the three-dimensional coordinate system; The fitting assembly (41) comprises: A carrier block (411) serving as a carrier; An angle adjuster (412) is installed at the upper end of the bearing block (411) and connected to the displacement assembly (42), and the angle adjuster (412) is used to drive the bearing block (411) to rotate; An external adsorption structure (413) is located below the bearing block (411) and connected to both sides of the bearing block (411), the external adsorption structure (413) is used to adsorb the outer ring of the sticker and a mounting groove (41311) is provided on the external adsorption structure (413); An inner adsorption structure (414), located in the mounting groove (41311) and movably connected to two sides of the bearing block (411), the inner adsorption structure (414) being used to adsorb the inner circle of the sticker; The lifting drive structure (415) is installed on the bearing block (411) and connected to the internal adsorption structure (414). The lifting drive structure (415) is used to drive the internal adsorption structure (414) to move.

2. A fully automatic glue sticking device according to claim 1, characterized in that: The external adsorption structure (413) comprises an external adsorption block (4131) and an external connection block (4132) for connecting the external adsorption block (4131) with the supporting block (411); the external connection block (4132) is provided with two blocks and is symmetrically arranged at the two ends of the external adsorption block (4131); and the external adsorption block (4131) is provided with a mounting groove (41311).

3. The fully automatic glue sticking device according to claim 1, characterized in that: The internal adsorption structure (414) comprises an internal adsorption block (4141), a guide rail (4142) and an internal connection block (4143); the internal adsorption block (4141) is located in the mounting groove (41311), and the internal adsorption block (4141) is movably connected to the guide rails (4142) installed on both sides of the bearing block (411) through the internal connection block (4143).

4. A fully automatic glue sticking device according to claim 1 or 3, characterized in that: The lifting drive structure (415) comprises a lifting drive member (4151), a limiter (4152) and an elastic member (4153); the limiter (4152) is respectively mounted on the outer connecting block (4132) and the inner connecting block (4143), and the limiters (4152) on the same side are connected via the elastic member (4153); the lifting drive member (4151) is mounted on the bearing block (411) and connected to the inner connecting block (4143).

5. The fully automatic glue sticking device according to claim 1, characterized in that: The multi-station turntable (2) comprises a turntable (21) mounted on the machine platform (1) and a workpiece supporting block (22) mounted on the turntable (21).

6. The fully automatic glue sticking device according to claim 1, characterized in that: The pressing mechanism (3) comprises a support frame (31), a pressing driving member (32) and a pressing block (33); the support frame (31) is mounted on the machine platform (1), and the pressing driving member (32) is vertically mounted on the support frame (31); and a pressing block (33) having the same specifications as the workpiece (9) is provided at the output end of the pressing driving member (32).

7. The fully automatic glue sticking device according to claim 1, characterized in that: It also includes an upper detection device (6) for detecting the position of a workpiece (9) on the multi-station turntable (2) and a lower detection device (7) for detecting the position of a sticker on the alignment and laminating mechanism (4).

8. The fully automatic glue sticking device according to claim 1, characterized in that: The outer adsorption structure (413) and the inner adsorption structure (414) are both provided with a rubber plate (8) at their bottom ends for adsorbing stickers.