Full-automatic feeder capable of preventing materials from falling and rolling
By adopting the design of transmission belt and anti-slip plate in the fully automatic feeder, combined with the motor-driven rotating column and the collection bucket detector system, the problem of material rolling and falling is solved, and the production efficiency and material utilization are improved.
Patent Information
- Application Number
- CN202421113242.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-02-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When traditional feeders deal with materials with irregular shapes or rolling easily, they are prone to material dropping or rolling out of the conveyor belt, resulting in reduced production efficiency and increased material loss.
A fully automatic feeder is designed, using a pair of transmission belts for material transportation. An anti-slip piece is installed on the transmission belt, and the motor drives the rotating column to drive the transmission roller and the transmission belt to move, ensuring that the material is clamped between the transmission belts. , prevent rolling down. At the same time, a collection bucket and a detector are provided to detect and collect materials that are shaken off due to jitter.
It effectively prevents materials from rolling and falling during the transportation process, improves production efficiency, reduces material losses, and simplifies the material cleaning process through an automated collection system.
Smart Images

Figure CN222497490U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of feeders, in particular to a fully automatic feeder capable of preventing material from falling or rolling. Background Art
[0002] In modern manufacturing, material transportation is a key link. When traditional feeders handle irregularly shaped or easily rolling materials, materials often fall or roll out of the conveyor belt, resulting in reduced production efficiency and increased material loss. Therefore, the development of a fully automatic feeder that can effectively prevent materials from rolling and falling has important practical application value.
[0003] The Chinese patent with publication number CN211003112U discloses a fully automatic feeder for preventing material from falling and rolling. The patent includes a conveyor belt, a bracket supporting the conveyor belt, and a motor arranged on the side of the bracket to provide power for the conveyor belt. Conveying rods perpendicular to the conveying direction and parallel to the plane where the conveyor belt is located are arranged at equal intervals on the side wall of the conveyor belt. A rotating rod is vertically connected to the motor driving shaft. There is a gap between adjacent conveying rods for the rotating rod to penetrate. The rotating rod is longer than the distance from the driving shaft to the conveyor belt and the end of the rotating rod close to the conveyor belt is an arc surface. A lifting base with a power supply installed and adjustable height is provided under the motor to realize the function of stepping feeding.
[0004] Based on the above search and combined with the prior art, we found that:
[0005] The existing device has a lifting base with adjustable height and a power supply installed under the motor, which can realize the function of stepping feeding. However, during the material transportation process, the material may be transported too fast or not placed steadily, which will cause the material to roll down. The existing device cannot effectively prevent the material from rolling down and has limitations. Utility Model Content
[0006] In order to solve the above technical problems, the utility model proposes a fully automatic feeder that prevents material from falling and rolling. The device conveys materials through a pair of transmission belts, and the distance between the pair of transmission belts can be adjusted according to the size of the materials. The materials can be clamped between the pair of transmission belts to ensure that the materials will not roll down at will. A collecting bucket is provided under the pair of transmission belts to collect materials that may be scattered due to shaking during transportation, making it convenient for staff to collect and clean them.
[0007] The technical solution to achieve the purpose of the utility model is: a fully automatic feeder for preventing material from falling and rolling, comprising a base plate, a pair of support seats are fixedly mounted on the base plate, a pair of electric telescopic rods are fixedly mounted on the pair of support seats, the other end of each pair of the electric telescopic rods is commonly connected to a carrying plate, a slide groove is opened on the carrying plate, a pair of electric sliders are slidably connected to the slide groove, a pair of the electric sliders are rotatably connected to a rotating column, one pair of the electric sliders are fixedly mounted with a motor, the output shaft of the motor is fixedly connected to one end of the rotating column, the other end of the rotating column is fixedly connected to a transmission roller, each pair of the transmission rollers is sleeved with a transmission belt, and a plurality of anti-slip sheets are fixedly mounted on the transmission belt.
[0008] In some embodiments, a pair of the supporting plates are each provided with a plurality of connecting buckles, and a pair of bolts are each provided on the plurality of connecting buckles, wherein one of the bolts is threadedly connected to the supporting plate, and the other bolt is threadedly connected to the collecting bucket.
[0009] In some embodiments, a detector is fixedly installed inside the collecting bucket, and a pair of openings are formed on the collecting bucket.
[0010] In some embodiments, a pair of discharge pipes are fixedly installed at the bottom of the collecting bucket, and the pair of discharge pipes are connected to a pair of openings. A pair of collecting cylinders are fixedly installed on the bottom plate, and the pair of collecting cylinders correspond to the position of the pair of discharge pipes.
[0011] In some embodiments, a PLC controller is fixedly mounted on the base plate, the PLC controller is electrically connected to the detector, and a speed adjustment button is fixedly mounted on the base plate.
[0012] Compared with the prior art, the present invention has the following significant advantages:
[0013] First, the utility model drives the rotating column to rotate through the motor, and the rotating column drives the transmission roller to rotate, and the transmission belt sleeved on the pair of transmission rollers is driven to move, and the material to be transported is placed between the pair of transmission belts and clamped, which can prevent the material from rolling during transportation. A plurality of anti-skid sheets are installed on the transmission belt to effectively prevent the material from slipping;
[0014] Secondly: the utility model can detect the situation of the shaken-off materials through the detector inside the collecting bucket. The detector transmits the signal to the PLC controller. The PLC controller controls a pair of electric telescopic rods on the corresponding side to lift or lower, so that the collecting bucket is in a tilted state. The material collected by the collecting bucket is discharged through the opening and then enters the collecting cylinder through the discharge pipe for collection. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The utility model is further explained below in conjunction with the accompanying drawings and embodiments:
[0016] Figure 1 It is a schematic diagram of the overall three-dimensional structure from a first viewing angle provided in one embodiment of the utility model;
[0017] Figure 2 It is a schematic diagram of the overall three-dimensional structure from a second viewing angle provided in one embodiment of the utility model;
[0018] Figure 3 It is a schematic diagram of a connecting buckle structure provided in one embodiment of the utility model.
[0019] Explanation of the accompanying drawings: 1. Base plate; 2. Support seat; 3. Electric telescopic rod; 4. Load-bearing plate; 5. Slide; 6. Electric slider; 7. Motor; 8. Rotating column; 9. Transmission roller; 10. Transmission belt; 11. Anti-slip sheet; 12. Connecting buckle; 13. Bolt; 14. Collecting bucket; 15. Detector; 16. Opening; 17. Discharge pipe; 18. Collecting cylinder; 19. PLC controller; 20. Speed adjustment button. DETAILED DESCRIPTION
[0020] The utility model is described in detail below, and the technical solutions in the embodiments of the utility model are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] The utility model provides a fully automatic feeder for preventing material dropping and rolling through improvement. The technical solution of the utility model is:
[0022] like Figure 1-Figure 3As shown, a fully automatic feeder for preventing falling and rolling materials includes a base plate 1, a pair of support seats 2 are fixedly installed on the base plate 1, a pair of electric telescopic rods 3 are fixedly installed on the pair of support seats 2, the other end of each pair of electric telescopic rods 3 is commonly connected to a bearing plate 4, a slide groove 5 is opened on the bearing plate 4, a pair of electric sliders 6 are slidably connected to the slide groove 5, and a pair of electric sliders 6 are rotatably connected to a rotating column 8, wherein a motor 7 is fixedly installed on the pair of electric sliders 6, the output shaft of the motor 7 is fixedly connected to one end of the rotating column 8, and the other end of the rotating column 8 is fixedly connected to a transmission roller 9, and a transmission belt 10 is sleeved on each pair of transmission rollers 9. A plurality of anti-skid sheets 11 are fixedly installed on the moving belt 10. The device drives the rotating column 8 to rotate through the motor 7, and the rotating column 8 drives the transmission roller 9 to rotate. The transmission belt 10 sleeved on a pair of transmission rollers 9 is driven to move. The material to be transported is placed between the pair of transmission belts 10 and clamped, which can prevent the material from rolling during transportation. A plurality of anti-skid sheets 11 are installed on the transmission belt 10, which can effectively prevent the material from slipping. According to the size of different materials, a pair of electric sliders 6 can be moved on the slide 5 to adjust the distance between the pair of transmission belts 10, which can meet the transportation needs of materials of various sizes.
[0023] like Figure 1-Figure 2 As shown, a pair of carrier plates 4 are each provided with a plurality of connecting buckles 12, and a pair of bolts 13 are each provided on the plurality of connecting buckles 12, wherein one of the bolts 13 is threadedly connected to the carrier plate 4, and the other bolt 13 is threadedly connected to a collecting bucket 14, a detector 15 is fixedly installed inside the collecting bucket 14, a pair of openings 16 are opened on the collecting bucket 14, a pair of discharge pipes 17 are fixedly installed at the bottom of the collecting bucket 14, and the pair of discharge pipes 17 are connected to the pair of openings 16, a pair of collecting cylinders 18 are fixedly installed on the bottom plate 1, and the pair of collecting cylinders 18 correspond to the position of the pair of discharge pipes 17, a PLC controller 19 is fixedly installed on the bottom plate 1, and the PLC controller 19 is electrically connected to the detector 15, and a speed adjustment button 20 is fixedly installed on the bottom plate 1, which may produce an accident during transportation due to excessive transportation speed. The material is shaken so that part of the material is shaken out. A collecting bucket 14 is connected to the carrying plate 4 through a connecting buckle 12. The connecting buckle 12 is fixed to the two by a pair of bolts 13. The shaken material falls into the collecting bucket 14 for collection. The shaken material can be detected by a detector 15 inside the collecting bucket 14. The detector 15 transmits a signal to a PLC controller 19. The PLC controller 19 controls a pair of electric telescopic rods 3 on the corresponding side to lift or lower, so that the collecting bucket 14 is in a tilted state. The material collected by the collecting bucket 14 is discharged through the opening 16, and then enters the collecting cylinder 18 through the discharge pipe 17 for collection, which can facilitate the collection and cleaning of the shaken material by the staff. The speed of transportation can be adjusted by the speed adjustment button 20 to avoid shaking caused by excessive transportation speed.
[0024] The specific working method is: the device drives the rotating column 8 to rotate through the motor 7, and the rotating column 8 drives the transmission roller 9 to rotate, and the transmission belt 10 sleeved on the pair of transmission rollers 9 is driven to move, and the material to be transported is placed between the pair of transmission belts 10 and clamped, which can prevent the material from rolling down during transportation. A plurality of anti-skid sheets 11 are installed on the transmission belt 10 to effectively prevent the material from slipping. According to the size of different materials, a pair of electric sliders 6 can be moved on the slide 5 to adjust the distance between the pair of transmission belts 10, which can meet the transportation needs of materials of various sizes. During transportation, jitter may occur due to excessive transportation speed, causing part of the material to be shaken out and connected on the carrying plate 4. The connecting buckle 12 is connected to the collecting bucket 14, and the connecting buckle 12 is fixed to the two by a pair of bolts 13. The shaken materials fall into the collecting bucket 14 for collection, and the shaken materials can be detected by the detector 15 inside the collecting bucket 14. The detector 15 transmits the signal to the PLC controller 19. The PLC controller 19 controls the pair of electric telescopic rods 3 on the corresponding side to lift or lower, so that the collecting bucket 14 is in a tilted state. The materials collected by the collecting bucket 14 are discharged through the opening 16, and then enter the collecting cylinder 18 through the discharge pipe 17 for collection, which can facilitate the collection and cleaning of the shaken materials by the staff, and then the speed of transportation can be adjusted by the speed adjustment button 20 to avoid the shaking caused by excessive transportation speed.
[0025] The technical means disclosed in the utility model are not limited to the technical means disclosed in the above technical means, but also include technical solutions composed of equivalent replacement of the above technical features. Matters not covered in the utility model belong to the common knowledge of those skilled in the art.
Claims
1. A fully automatic feeder for preventing material from falling and rolling, comprising a bottom plate (1), characterized in that: A pair of support seats (2) are fixedly mounted on the base plate (1), and a pair of electric telescopic rods (3) are fixedly mounted on each of the pair of support seats (2). The other end of each pair of electric telescopic rods (3) is commonly connected to a bearing plate (4), and a slide groove (5) is provided on the bearing plate (4). A pair of electric sliders (6) are slidably connected to the slide groove (5), and a rotating column (8) is rotatably connected to each of the pair of electric sliders (6). A motor (7) is fixedly mounted on the pair of electric sliders (6), and an output shaft of the motor (7) is fixedly connected to one end of the rotating column (8). A transmission roller (9) is fixedly connected to the other end of the rotating column (8), and a transmission belt (10) is sleeved on each pair of the transmission rollers (9). A plurality of anti-slip sheets (11) are fixedly mounted on the transmission belt (10).
2. The fully automatic feeder for preventing material dropping and rolling according to claim 1 is characterized in that: A plurality of connection buckles (12) are provided on each of the pair of supporting plates (4), and a pair of bolts (13) are provided on each of the plurality of connection buckles (12), wherein one of the bolts (13) is threadedly connected to the supporting plate (4), and the other of the bolts (13) is threadedly connected to the collecting bucket (14).
3. The fully automatic feeder for preventing material dropping and rolling according to claim 2 is characterized in that: A detector (15) is fixedly installed inside the collecting bucket (14), and a pair of openings (16) are provided on the collecting bucket (14).
4. The fully automatic feeder for preventing material dropping and rolling according to claim 3 is characterized in that: A pair of discharge pipes (17) are fixedly mounted on the bottom of the collecting hopper (14), the pair of discharge pipes (17) being connected to a pair of openings (16), and a pair of collecting cylinders (18) are fixedly mounted on the bottom plate (1), the pair of collecting cylinders (18) being positioned correspondingly to the pair of discharge pipes (17).
5. The fully automatic feeder for preventing material dropping and rolling according to claim 3 is characterized in that: A PLC controller (19) is fixedly mounted on the base plate (1), the PLC controller (19) is electrically connected to the detector (15), and a speed adjustment button (20) is fixedly mounted on the base plate (1).
Citation Information
Patent Citations
Feeding machine
CN211003112U