Penetration detection line

Abstract

The utility model relates to the field of detection equipment, and discloses a penetration detection line. The penetration detection line comprises a plurality of detection lines and material frames, a first moving mechanism is arranged between every two adjacent detection lines, the first moving mechanisms are arranged in the line body direction of the detection lines, robots are movably installed on the first moving mechanisms and used for clamping the material frames located on the detection lines, and the robots carry the material frames of the detection lines at the same time. A workpiece to be detected is placed in the material frame, so that the penetration detection efficiency is improved, and meanwhile, the accuracy of a workpiece detection result is improved.

Description

Technical Field

[0001] The utility model relates to the field of detection equipment, in particular to a penetration detection line and also to a detection line. Background Art

[0002] In the production process, it is inevitable that there are products with cracks, gaps and other damages in a batch of workpieces. In order to ensure the safety and stability of the products, the subsequent penetration testing link is crucial. In the current multi-process penetration testing technology, the workpieces to be tested are easily piled up on the testing line, resulting in confusion of the workpieces to be tested on the penetration testing line. It takes time to reorganize and increases the workload. Not only is the work efficiency low, but it also affects the accuracy of the product test results.

[0003] In view of the above problems existing in the prior art, the utility model provides a penetration detection line. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a penetration testing line, the robot of which can carry workpieces of multiple testing lines, so that the transfer of workpieces during the testing process is convenient and quick, the equipment cost of the penetration testing line is reduced, the work efficiency is improved, and the accuracy of the detection is improved.

[0005] The technical problem that the utility model needs to solve is to provide a detection line, which makes the transfer of workpieces in the detection process convenient and quick, is conducive to reducing the equipment cost of the detection line, can improve work efficiency, and at the same time increases the accuracy of detection.

[0006] In order to solve the above technical problems, the utility model provides a penetration detection line, including multiple detection lines and material frames. A first moving mechanism is provided between adjacent detection lines, and the first moving mechanism is arranged along the line direction of the detection line. A robot is movably installed on the first moving mechanism for clamping the material frame located on the detection line.

[0007] Further preferably, a second moving mechanism is provided above the detection line, the second moving mechanism is arranged along the line direction of the detection line, and a lifting device for grabbing the material frame is movably provided on the second moving mechanism.

[0008] Further preferably, the robot comprises a mechanical arm, a grasping device and a rotating table, the rotating table is mounted on the first moving mechanism, the mechanical arm is rotatably mounted on the rotating table, and the grasping device is mounted on one end of the mechanical arm away from the rotating table.

[0009] Preferably, the first moving mechanism comprises a track, a frame and a robot mounting plate mounted on the frame, the frame cooperates with the track to be able to move along the length direction of the track, and the rotating table is connected to the robot mounting plate.

[0010] Preferably, the grasping device comprises a base, a plurality of clamping jaws and a clamping jaw driving mechanism, the clamping jaws are installed in the base, and the clamping jaw driving mechanism is used to drive the plurality of clamping jaws to perform a grasping action.

[0011] Further preferably, the clamping jaw is provided with a hooking member for hooking the material frame.

[0012] Further preferably, the hooking member comprises a connecting rod and a supporting rod, one end of the connecting rod is connected to the clamping claw, the other end of the connecting rod is connected to a plurality of supporting rods, and one end of the supporting rod away from the connecting rod forms a hook structure.

[0013] Preferably, the detection line comprises a plurality of trough structures connected in sequence, and the trough structures are provided with a lifting mechanism to lift the material frame to a working height of the gripping device.

[0014] Preferably, each of the trough structures is installed with a trough cover, and the trough cover is provided with a transparent window for observation.

[0015] Another aspect of the utility model provides a detection line, including the penetration detection line described in any one of the above technical solutions.

[0016] Through the above technical solution, the beneficial effects of the utility model are as follows:

[0017] The penetration testing line of the utility model comprises a plurality of testing lines and material frames, a first moving mechanism is provided between adjacent testing lines, the first moving mechanism is arranged along the line direction of the testing line, a robot is movably mounted on the first moving mechanism for clamping the material frame on the testing line, the robot simultaneously carries the material frames of a plurality of testing lines, workpieces to be tested are placed in the material frames, and the workpieces to be tested are prevented from piling up on the penetration testing line, thereby improving the working efficiency of the penetration testing line and increasing the accuracy of the test results.

[0018] Other advantages of the present invention and the technical effects of the preferred embodiments will be further described in the following specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of a specific embodiment of the penetration detection line of the utility model;

[0020] Figure 2 This is a structural schematic diagram of a first moving mechanism of a specific embodiment of the penetration detection line of the utility model;

[0021] Figure 3 This is a structural schematic diagram of a second moving mechanism of a specific embodiment of the penetration detection line of the utility model;

[0022] Figure 4 It is a structural schematic diagram of a robot and a grasping device of a specific embodiment of the penetration detection line of the utility model.

[0023] Description of Reference Numerals

[0024] 1. Detection line; 2. First moving mechanism; 3. Hooking piece; 4. Lifting equipment; 5. Support rod; 6. Material frame; 7. Gripper; 8. Robot; 9. Base; 10. Tank structure; 11. Rotating table; 12. Robotic arm; 13. Frame; 14. Robot mounting plate; 15. Second moving mechanism; 16. Tank cover; 17. Connecting rod. DETAILED DESCRIPTION

[0025] The specific implementation of the present invention is described in detail below in conjunction with the accompanying drawings. It should be understood that the specific implementation described here is only used to illustrate and explain the present invention, and is not used to limit the present invention.

[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the term "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, it can be abutment, it can be the internal connection of two elements, or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] It should be understood that the directions or positional relationships indicated by the terms "upper" and "lower" are based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated, therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the said features.

[0028] In a basic implementation of the penetration detection line of the utility model, as Figure 1As shown, it includes multiple inspection lines 1 and material frames 6. A first moving mechanism 2 is provided between adjacent inspection lines 1. The first moving mechanism 2 is arranged along the line direction of the inspection line 1. A robot 8 is movably installed on the first moving mechanism 2 for clamping the material frame 6 on the inspection line 1. The workpiece to be inspected is placed in the material frame 6, and the robot 8 transports it to the designated position of the penetration inspection line for inspection. The inspection process of multiple inspection lines 1 is planned according to the time of workpiece inspection, so that the robot 8 can be suitable for transporting the material frames 6 of multiple inspection lines 1, which reduces the equipment cost of penetration inspection and improves the efficiency and accuracy of inspection.

[0029] In a specific embodiment of the present invention, Figure 3 As shown, a second moving mechanism 15 is provided above the detection line 1, and the second moving mechanism 15 is arranged along the line direction of the detection line 1. A lifting device 4 for grabbing the material frame 6 is movably provided on the second moving mechanism 15. The lifting device 4 is operated by a staff to adjust the detection process of the workpiece, wherein high-precision workpieces are re-inspected. Without affecting the work of the detection line, the staff uses the lifting device 4 to assist in completing the inspection. At the same time, when the robot 8 cannot complete the handling work normally, the lifting device 4 is used to assist in the inspection of the workpiece.

[0030] In a specific embodiment of the present invention, Figure 4 The robot 8 shown includes a robotic arm 12, a gripping device and a rotating table 11. The rotating table 11 is installed on the first moving mechanism 2. The robotic arm 12 can be rotatably installed on the rotating table 11. The gripping device is installed on the end of the robotic arm 12 away from the rotating table 11. The rotating table 11 can improve the rotation accuracy of the robot 8. Combined with the gripping device, the robot 8 can accurately grip the workpieces to be inspected on multiple inspection lines 1. It is integrated with a sensor to identify the real-time inspection status of the workpiece, and grab and transport the workpiece to the next process at the appropriate time. In addition, the gripping action and force are determined by the sensor, or a protective cover is set at the position where the gripping device contacts the workpiece to play a role of isolation and protection, thereby preventing the gripping device from causing damage to the workpiece.

[0031] In a specific embodiment of the present invention, Figure 2 and Figure 4As shown, the first moving mechanism 2 includes a track, a frame 13 and a robot mounting plate 14 installed on the frame 13. The frame 13 cooperates with the track to be able to move along the length direction of the track. The rotating table 11 is connected to the robot mounting plate 14, thereby realizing the movement and rotation of the robot 8 along the line body direction, so that all the workpieces to be inspected on the inspection line 1 on both sides thereof can be grasped. At the same time, the setting of the track effectively improves the stability of the robot 8 moving along the track and prevents the workpieces in the material frame 6 from colliding. At the same time, the buffer material is used in the material frame 6 to block the workpieces from each other to prevent the workpieces from rubbing or colliding during the transfer process.

[0032] In a specific embodiment of the present invention, Figure 4 As shown, the grasping device includes a base 9, a plurality of jaws 7 and a jaw driving mechanism. The jaws 7 are installed in the base 9. The jaw driving mechanism is used to drive the plurality of jaws 7 to perform a grasping action. The jaw driving mechanism is a servo motor. The servo motor can accurately control the feed speed and feed amount of the jaws 7. The plurality of jaws 7 work simultaneously to improve the stability of the grasping action and reduce the occurrence of workpieces falling off or unstable grasping due to failure of a single jaw 7. In addition, by adjusting the number, shape and size of the jaws 7 to adapt to the shape, size and weight of the grasping target, the versatility and flexibility of the grasping device are improved.

[0033] In a specific embodiment of the present invention, Figure 4 As shown, the clamp 7 is provided with a hooking member 3 for hooking the material frame 6. A plurality of hollow holes are formed on the material frame 6 to facilitate the hooking member 3 to grab, and the efficiency and stability of the material frame 6 can be effectively ensured during the grabbing process, and the material frame 6 is not easy to fall off during the transfer process.

[0034] In a specific embodiment of the present invention, Figure 4 As shown, the hooking member 3 includes a connecting rod 17 and a support rod 5. One end of the connecting rod is connected to the clamping claw 7. The other end of the connecting rod 17 is connected to a plurality of support rods 5. A curved hook structure is formed at one end of the support rod 5 away from the connecting rod. The use of the support rod 5 is conducive to stabilizing the material frame 6 and preventing the material frame 6 from shaking and swaying during transportation, thereby ensuring the stability and safety of the material frame 6 during transportation.

[0035] In a specific embodiment of the present invention, Figure 1As shown, the detection line 1 includes a plurality of trough structures 10 connected in sequence, and the trough structure 10 is provided with a lifting mechanism to lift the material frame 6 to the working height of the grasping device. Through the plurality of trough structures 10 connected in sequence, the continuous transmission of the material frame 6 between different processes is realized. The trough structure 10 is provided with a lifting mechanism, and the material frame 6 is lifted to its working height according to the grasping height set by the grasping device, so that grasping is convenient, which is beneficial to improving efficiency, and improves the speed of the robot 8 grasping the material frame 6, so as to facilitate the improvement of the amount of workpieces that can be inspected by the penetration detection line.

[0036] In a specific embodiment of the utility model, each trough structure 10 is installed with a trough cover 16, and the trough cover 16 is provided with a transparent window for observation, which is used to observe the inspection process of the workpiece, and at the same time provides a relatively closed inspection environment to prevent the leakage of reagents used for penetration testing from corroding the equipment of the penetration testing line.

[0037] In order to better understand the technical solution of the penetration detection line of the utility model, the following is an explanation in combination with relatively preferred technical features.

[0038] like Figures 1 to 4As shown, the penetration detection line of the utility model includes multiple detection lines 1 and material frames 6. The detection line 1 includes multiple slot structures 10 connected in sequence. The slot structure 10 is provided with a lifting mechanism to lift the material frame 6 to the working height of the grasping device. Each slot structure 10 is installed with a slot cover 16. The slot cover 16 is provided with a transparent window for observation, which is used to observe the detection process of the workpiece and provide a relatively closed detection environment to prevent the leakage of the reagent used for penetration detection from corroding the equipment of the penetration detection line. A first moving mechanism 2 is provided between adjacent detection lines 1. The first moving mechanism 2 is arranged along the line direction of the detection line 1. A robot 8 is movably installed on the first moving mechanism 2. The robot 8 includes a mechanical arm 12, a grasping device and a And a rotating table 11, the rotating table 11 is installed on the first moving mechanism 2, the mechanical arm 12 can be rotatably installed on the rotating table 11, and a gripping device is installed at one end of the mechanical arm 12 away from the rotating table 11. The rotating table 11 can improve the rotation accuracy of the robot 8, and combined with the gripping device, it can accurately grip multiple workpieces to be inspected by the inspection 1. It is integrated with a sensor to identify the real-time inspection status of the workpiece, and the workpiece is gripped and transported to the next process at an appropriate time. The gripping device includes a base 9, a plurality of clamps 7 and a clamp driving mechanism. The clamp 7 is installed in the base 9, and the clamp driving mechanism is used to drive the plurality of clamps 7 to perform the gripping action. The driving mechanism is a servo motor, and the servo motor can accurately control the feed speed and The feeding amount, multiple clamps 7 working at the same time improve the stability of the grasping action, reduce the occurrence of workpieces falling off or unstable grasping due to failure of a single clamp 7, in addition, by adjusting the number, shape and size of the clamps 7 to adapt to the shape, size and weight of the grasping target, the versatility and flexibility of the grasping device are improved, the clamp 7 is provided with a hooking member 3 for hooking the material frame 6, the hooking member 3 includes a connecting rod 17 and a support rod 5, one end of the connecting rod is connected to the clamp 7, the other end of the connecting rod 17 is connected to a plurality of support rods 5, and the end of the support rod 5 away from the connecting rod is formed with a hook structure, the first moving mechanism 2 includes a track, a frame 13 and a robot mounting plate 14 installed on the frame 13, the frame 13 cooperates with the track to be able to Moving along the length direction of the track, the rotating table 11 is connected to the robot mounting plate 14, which effectively improves the stability of the robot 8 moving along the track, so as to clamp the material frame 6 located on the detection line 1. A second moving mechanism 15 is provided above the detection line 1, and the second moving mechanism 15 is arranged along the line direction of the detection line 1. A lifting device 4 for grabbing the material frame 6 is movably provided on the second moving mechanism 15. The lifting device 4 is operated by the staff to adjust the inspection process of the workpiece, including re-inspection of high-precision workpieces. Without affecting the work of the detection line, the staff uses the lifting device 4 to assist in completing the inspection. At the same time, when the robot 8 cannot complete the handling work normally, the lifting device 4 is used to assist in the inspection of the workpiece.

[0039] In summary, the utility model penetration detection line has the following advantages:

[0040] A first moving mechanism 2 is provided between adjacent inspection lines 1. The first moving mechanism 2 is arranged along the line direction of the inspection line 1. A robot 8 is movably mounted on the first moving mechanism 2 for clamping a material frame 6 on the inspection line 1. The workpiece to be inspected is placed in the material frame 6, and the robot 8 transports it to a designated position for inspection. The inspection processes of multiple inspection lines 1 are planned according to the inspection time, so that the robot 8 can adapt to the transportation of multiple inspection lines, thereby reducing the equipment cost of penetration testing and improving the efficiency and accuracy of the inspection.

[0041] The utility model also provides a detection line, which includes the penetration detection line of the utility model, and therefore has all its beneficial effects, which will not be repeated here.

[0042] The various specific technical features described in the above specific embodiments can be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the present invention will not further explain various possible combinations.

[0043] In addition, various embodiments of the present invention may be arbitrarily combined, and as long as they do not violate the concept of the present invention, they should also be regarded as the contents disclosed by the present invention.

Claims

1. A penetration detection line, characterized in that: The invention comprises a plurality of detection lines (1) and material frames (6), wherein a first moving mechanism (2) is provided between adjacent detection lines (1), the first moving mechanism (2) is arranged along the line direction of the detection line (1), and a robot (8) is movably mounted on the first moving mechanism (2) for clamping the material frame (6) located on the detection line (1).

2. A penetration detection line according to claim 1, characterized in that: A second moving mechanism (15) is provided above the detection line (1), and the second moving mechanism (15) is arranged along the line direction of the detection line (1). A lifting device (4) for grabbing the material frame (6) is movably provided on the second moving mechanism (15).

3. A penetration detection line according to claim 1, characterized in that: The robot (8) comprises a mechanical arm (12), a grasping device and a rotating table (11); the rotating table (11) is mounted on the first moving mechanism (2); the mechanical arm (12) is rotatably mounted on the rotating table (11); and the grasping device is mounted on one end of the mechanical arm (12) away from the rotating table (11).

4. A penetration detection line according to claim 3, characterized in that: The first moving mechanism (2) comprises a track, a frame (13) and a robot mounting plate (14) mounted on the frame (13); the frame (13) cooperates with the track so as to be movable along the length direction of the track; and the rotating platform (11) is connected to the robot mounting plate (14).

5. A penetration detection line according to claim 3, characterized in that: The grasping device comprises a base (9), a plurality of clamping jaws (7) and a clamping jaw driving mechanism, wherein the clamping jaws (7) are installed in the base (9), and the clamping jaw driving mechanism is used to drive the plurality of clamping jaws (7) to perform a grasping action.

6. A penetration detection line according to claim 5, characterized in that: The clamping claw (7) is provided with a hooking piece (3) for hooking the material frame (6).

7. A penetration detection line according to claim 6, characterized in that: The hooking member (3) comprises a connecting rod (17) and a supporting rod (5), one end of the connecting rod is connected to the clamping claw (7), the other end of the connecting rod (17) is connected to a plurality of supporting rods (5), and one end of the supporting rod (5) away from the connecting rod is formed with a hook structure.

8. A penetration detection line according to claim 1, characterized in that: The detection line (1) comprises a plurality of trough structures (10) connected in sequence, and the trough structures (10) are provided with a lifting mechanism to enable the material frame (6) to be lifted to a working height of a gripping device.

9. A penetration detection line according to claim 8, characterized in that: Each of the trough structures (10) is installed with a trough cover (16), and the trough cover (16) is provided with a transparent window for observation.

10. A detection line, characterized in that: A penetration detection line comprising any one of claims 1-9.

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