Feeding mechanism for solar cell panel processing
By designing an automated solar panel loading mechanism, the motor-driven suction cup system and electric push rod are used to achieve automatic clamping, positioning and correction, which solves the problem of inefficiency of traditional loading mechanisms and improves processing efficiency and product quality.
Patent Information
- Application Number
- CN202421290914.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-07
AI Technical Summary
During the processing of solar panels, traditional loading mechanisms require staff to manually carry and correct solar panels, resulting in inefficiency, especially when the task volume is large, the workload of staff is relatively high.
A feeding mechanism for solar panel processing is designed, including a bracket, a workbench and a conveyor belt. The solar panel is automatically clamped and positioned using a motor-driven suction cup system, and automatic correction and detection is achieved through electric push rods and hydraulic systems.
Through automated processes, the loading efficiency of solar panels is improved, manual operations are reduced, the stability and accuracy of the processing process are ensured, and the work burden of staff is reduced.
Smart Images

Figure CN222497843U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of solar cell panel processing, in particular to a feeding mechanism for solar cell panel processing. Background Art
[0002] A feeding mechanism for solar panel processing is a device used to automatically feed solar panels into processing equipment. The mechanism usually includes components such as a conveyor belt, a sensor, and a control system. When a solar panel needs to be processed, the operator places the panel on the conveyor belt. After the sensor detects the position of the panel, the control system starts and feeds the panel into the processing equipment for processing according to a preset program. This mechanism can improve production efficiency, reduce manual operations, and ensure the accuracy and stability of the processing process;
[0003] After searching, the Chinese patent with the announcement number: CN218538473U discloses a feeding mechanism for processing solar panels. The patent records that by setting two discharge areas, the solar panels can be temporarily stacked, and by setting a rotating plate, two lifting plates are driven in turn to adsorb the solar panels in the two discharge areas, and the solar panels in the two discharge areas can be quickly lifted and placed on the conveying mechanism for transmission. The conveying mechanism can synchronously drive the first conveying belt and the second conveying belt on both sides by setting a first conveying motor and a second conveying motor, so that multiple solar panels can be quickly conveyed to the designated workstations in turn, which can greatly save manpower, has a fast feeding speed, and can avoid the technical solution of solar panels hurting workers;
[0004] In this solution, although the solar panel can be quickly delivered to the feeding mechanism, when the solar panel is delivered to the workbench by the feeding mechanism, the staff is required to move the solar panel to the workbench and perform manual correction. When the task volume is large, the staff's workload is heavy, resulting in a significant reduction in work efficiency. In order to solve this technical problem, the utility model proposes a feeding mechanism for solar panel processing. Summary of the invention
[0005] In this solution, although the solar panel can be quickly delivered to the feeding mechanism, when the solar panel is delivered to the workbench by the feeding mechanism, the staff is required to move the solar panel to the workbench and perform manual correction. When the task volume is large, the staff's workload is heavy, resulting in a significant reduction in work efficiency. In order to solve this technical problem, the utility model proposes a feeding mechanism for solar panel processing.
[0006] To achieve the above purpose, the utility model is implemented through the following technical solutions: a feeding mechanism for processing solar panels, comprising a bracket, a workbench and a conveyor belt, the front end top of the bracket is fixedly connected to a motor 1, the output end of the motor 1 is fixedly connected to a rotating shaft, and the rotating shaft passes through the bracket and is connected to the connecting frame, the top of the connecting frame is fixedly connected to a motor 2, the output end of the motor 2 is fixedly connected to a threaded rod, and the outer wall of the threaded rod is threadedly connected to a connecting block, the outer wall of the connecting block is rotatably connected to the rotating rod, the other end of the rotating rod is rotatably connected to a support rod, and one end of the support rod is rotatably connected to the bottom of the connecting frame, the other end of the support rod is fixedly connected to a connecting column, the end of the connecting column is fixedly connected to a suction cup, the top of the suction cup is fixedly connected to a vacuum pump, and the output end of the vacuum pump is fixedly connected to an air inlet pipe, and the air inlet pipe passes through the vacuum pump and extends to the inside of the suction cup, a valve is arranged on the top of the other side of the suction cup, and an air outlet pipe is arranged inside the valve, and the air outlet pipe passes through the valve and extends to the inside of the suction cup.
[0007] Preferably, an electric hydraulic rod is fixedly connected to the top of the bracket, and a lower pressure plate is fixedly connected to the output end of the electric hydraulic rod. At the same time, a pair of positioning rods are fixedly connected to the top of the lower pressure plate, and the positioning rods pass through the bracket and extend to the outside. At the same time, a detection head is fixedly connected to the bottom of the lower pressure plate.
[0008] Preferably, a pair of electric push rods are fixedly connected to the top of the workbench, a clamping plate is fixedly connected to the output end of the electric push rod, and a rubber pad is arranged on the inner side of the clamping plate.
[0009] Preferably, the clamping plate is in a right-angle shape, and the front end of the horizontal plate below the clamping plate is designed to be inclined, and the clamping plate is slidably connected to the top of the workbench.
[0010] Preferably, two pairs of slide grooves are provided on the top of the workbench, and a pair of positioning blocks are fixedly connected to the bottom of the clamping plate, and the positioning blocks correspond to the slide grooves, and the positioning blocks are slidably connected in the slide grooves.
[0011] Preferably, a pair of sliders are provided on one side of the workbench, and a connecting rod is fixedly connected to the top of the slider. At the same time, a pair of inner grooves are opened on one side of the workbench, and the sliders are slidably connected in the inner grooves. Wheels are provided at the bottom of the sliders, and the wheels roll in the inner grooves.
[0012] The utility model provides a feeding mechanism for processing solar panels, which has the following beneficial effects:
[0013] (1) The bracket supports the motor 1 and the connecting frame. The motor 1 drives the rotating shaft to rotate, and the rotating shaft drives the support rod to move through the connecting frame, and the suction cup on the support rod is aligned with the workpiece. Start the motor 2 to drive the threaded rod to rotate, and the connecting block moves up and down, pushing the rotating rod to realize the up and down movement of the support rod, so that the suction cup contacts the workpiece. Start the vacuum pump to create a vacuum to absorb the workpiece, the valve controls the airflow, and the air outlet pipe releases the vacuum from the suction cup. These combinations enable the workpiece to be accurately clamped and released, solving the problem of difficult material loading on traditional equipment and improving production efficiency and product quality.
[0014] (2) The electric push rod on the workbench pushes the clamp forward, and the clamp is limited by the bottom positioning block and moves in the slide slot, ensuring the consistency of the direction of the clamp's movement. The clamp fixes the solar panel and protects it from damage through the sliding of the slide slot and the protection of the rubber pad. At the same time, the slider slides in the inner groove through the wheel, reducing friction and making the movement of the clamp smoother. The connecting rod moves back and forth with the push of the slider, and then corrects the solar panel, solving the positioning, fixing and correction problems of solar panels in production, and improving production efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the overall front structure of the utility model;
[0017] Figure 3 It is a schematic diagram of the side structure of the utility model;
[0018] Figure 4 This is a schematic diagram of the external structure of the connecting frame of the utility model;
[0019] Figure 5 It is a schematic diagram of the top structure of the workbench of the utility model.
[0020] In the figure: 1. bracket; 2. motor 1; 3. rotating shaft; 4. connecting frame; 5. motor 2; 6. threaded rod; 7. connecting block; 8. rotating rod; 9. supporting rod; 10. connecting column; 11. suction cup; 12. vacuum pump; 13. air inlet pipe; 14. valve; 15. air outlet pipe; 16. electric hydraulic rod; 17. lower pressure plate; 18. positioning rod; 19. detection head; 20. workbench; 21. electric push rod; 22. clamping plate; 23. rubber pad; 24. positioning block; 25. slide groove; 26. slider; 27. connecting rod; 28. inner groove; 29. wheel; 30. conveyor belt. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0022] See also Figure 1-5 , the utility model provides a technical solution:
[0023] Embodiment 1: A feeding mechanism for processing solar panels, including a bracket 1, a workbench 20 and a conveyor belt 30, the front end of the bracket 1 is fixedly connected to a motor 2, the output end of the motor 2 is fixedly connected to a rotating shaft 3, and the rotating shaft 3 passes through the bracket 1 and is connected to a connecting frame 4, the top of the connecting frame 4 is fixedly connected to a motor 2 5, the output end of the motor 2 5 is fixedly connected to a threaded rod 6, and the outer wall of the threaded rod 6 is threadedly connected to a connecting block 7, the outer wall of the connecting block 7 is rotatably connected to a rotating rod 8, and the other end of the rotating rod 8 is rotatably connected to a support Rod 9, and one end of the support rod 9 is rotatably connected to the bottom of the connecting frame 4, the other end of the support rod 9 is fixedly connected to a connecting column 10, the end of the connecting column 10 is fixedly connected to a suction cup 11, the top of the suction cup 11 is fixedly connected to a vacuum pump 12, and the output end of the vacuum pump 12 is fixedly connected to an air inlet pipe 13, and the air inlet pipe 13 passes through the vacuum pump 12 and extends to the inside of the suction cup 11, a valve 14 is arranged on the top of the other side of the suction cup 11, and an air outlet pipe 15 is arranged inside the valve 14, and the air outlet pipe 15 passes through the valve 14 and extends to the inside of the suction cup 11.
[0024] Place the solar panel on the conveyor belt 30, and transport the solar panel to the end by starting the conveyor belt 30. Start the motor 12 on the top of the bracket 1 to drive the rotating shaft 3 to rotate, and then the rotating shaft 3 drives the support rod 9 on the connecting frame 4 to rotate. After the suction cup 11 on the support rod 9 is aligned with the solar panel, start the motor 25 to rotate the threaded rod 6, and then push the connecting block 7 to move up and down. The movement of the connecting block 7 causes the other end of the rotating rod 8 to extend downward, thereby pushing the support rod 9 down, so that the suction cup 11 at the other end is close to the solar panel. Start the vacuum pump 12 to extract the air inside the suction cup 11 to form a vacuum to absorb the solar panel. Rotate the support rod 9 in the opposite direction through the motor 12 to transfer the solar panel to the workbench 20. Open the valve 14, and the external air enters the suction cup 11 through the air outlet pipe 15, so that the suction cup 11 is separated from the solar panel and placed on the workbench 20. This automated process greatly improves the efficiency of solar panel feeding, speeds up the work speed, and ensures the stability and accuracy of the operation.
[0025] Embodiment 2: The difference between this embodiment and embodiment 1 is that, an electric hydraulic rod 16 is fixedly connected to the top of the bracket 1, and a lower pressure plate 17 is fixedly connected to the output end of the electric hydraulic rod 16. At the same time, a pair of positioning rods 18 are fixedly connected to the top of the lower pressure plate 17, and the positioning rods 18 penetrate the bracket 1 and extend to the outside. At the same time, a detection head 19 is fixedly connected to the bottom of the lower pressure plate 17, and a pair of electric push rods 21 are fixedly connected to the top of the workbench 20. A clamping plate 22 is fixedly connected to the output end of the electric push rod 21, and a rubber pad 23 is provided on the inner wall of the clamping plate 22. The clamping plate 22 is in a right angle shape, and the horizontal plate below the clamping plate 22 The front end is designed with an inclined surface, and the splint 22 is slidably connected to the top of the workbench 20. Two pairs of slide grooves 25 are opened on the top of the workbench 20. At the same time, a pair of positioning blocks 24 are fixedly connected to the bottom of the splint 22, and the positioning blocks 24 correspond to the slide grooves 25. At the same time, the positioning blocks 24 are slidably connected in the slide grooves 25. A pair of sliders 26 are arranged on one side of the workbench 20. A connecting rod 27 is fixedly connected to the top of the slider 26. At the same time, a pair of inner grooves 28 are opened on one side of the workbench 20, and the slider 26 is slidably connected in the inner groove 28. Wheels 29 are arranged at the bottom of the slider 26, and the wheels 29 roll in the inner groove 28.
[0026] By pushing the slider 26, the connecting rod 27 is pushed to complete the correction of the solar panel. At the same time, the slider 26 slides in the inner groove 28 through the wheel 29, reducing friction and improving the smoothness of operation. Start the electric push rods 21 on both sides to push the clamp 22 forward. The clamp 22 is limited by the bottom positioning block 24 and moves in the slide groove 25, ensuring the consistency of the moving direction of the clamp 22. The movement of the clamp 22 allows the slide grooves 25 on both sides to clamp and fix the solar panel, while the rubber pad 23 protects the solar panel from being pinched. Start the electric hydraulic rod 16 to push the detection head 19 on the lower pressure plate 17 downward, and at the same time, the lower pressure plate 17 is limited by the positioning rod 18 to limit the moving direction. The detection head 19 detects the solar panel to ensure that its quality meets the requirements. These combinations enable the solar panel to be fixed and detected quickly and accurately, greatly improving production efficiency and product quality.
[0027] During operation, the solar panel is first placed on the conveyor belt 30, and the conveyor belt 30 is started to transport the solar panel to the end. Then, the motor 1 2 on the top of the bracket 1 is started, and the rotating shaft 3 is driven to rotate under the action of the motor 1 2. When the rotating shaft 3 rotates, the support rod 9 on the connecting frame 4 is driven to rotate. At this time, when the suction cup 11 on the support rod 9 is aligned with the solar panel, the motor 2 5 is started, and the threaded rod 6 is driven to rotate under the action of the motor 2 5. When the threaded rod 6 rotates, it drives the connecting block 7 to move up and down, and the movement of the connecting block 7 will cause the rotating rod 8 to rotate on the other side. The end of the support rod 9 extends downward, thereby pushing the support rod 9 downward. When the suction cup 11 at the other end of the support rod 9 is close to the solar panel, the air inside the suction cup 11 is extracted by starting the vacuum pump 12. At this time, the interior of the suction cup 11 is in a vacuum state, so that the solar panel will be adsorbed on the suction cup 11. Then, the motor 2 is started in the reverse direction to drive the support rod 9 to rotate onto the workbench 20. Then, by opening the valve 14, the external air enters the suction cup 11 through the air outlet pipe 15, so that the suction cup 11 will be separated from the solar panel, so that the solar panel is placed on the workbench 20. The cooperation between the two greatly improves the efficiency of solar panel loading, thereby speeding up the work efficiency. When the solar panel is placed on the workbench 20, the slider 26 is pushed, and the connecting rod 27 is driven to move back and forth under the push of the slider 26. At the same time, the slider 26 slides in the inner groove 28 through the wheel 29 to reduce the friction. The solar panel can be corrected under the back and forth movement of the connecting rod 27. At this time, the electric push rods 21 on both sides are started. Under the action of the electric push rods 21, the clamping plate 22 is pushed forward. At the same time, the clamping plate 22 is limited in the slide groove 25 through a pair of positioning blocks 24 at the bottom. , so that the moving direction of the clamping plate 22 remains consistent, the movement of the slide grooves 25 on both sides will clamp and fix the solar panel, and the rubber pads 23 will protect the solar panel from being clamped. Through the cooperation between them, the solar panel can be quickly fixed. After the fixation is completed, the electric hydraulic rod 16 is started. Under the action of the electric hydraulic rod 16, the detection head 19 on the lower pressure plate 17 is pushed downward. At the same time, the lower pressure plate 17 is limited in the moving direction by the positioning rod 18, and the solar panel is detected by the detection head 19. Through the cooperation between them, the work efficiency is greatly improved.
[0028] It should be noted that, in this document, relational terms such as first and second, etc. are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations.
Claims
1. A feeding mechanism for processing solar panels, characterized in that: The invention comprises a support (1), a workbench (20) and a conveyor belt (30), wherein the front end of the support (1) is fixedly connected to a motor 1 (2), the output end of the motor 1 (2) is fixedly connected to a rotating shaft (3), and the rotating shaft (3) passes through the support (1) and is connected to a connecting frame (4), the top of the connecting frame (4) is fixedly connected to a motor 2 (5), the output end of the motor 2 (5) is fixedly connected to a threaded rod (6), and the outer wall of the threaded rod (6) is threadedly connected to a connecting block (7), the outer wall of the connecting block (7) is rotatably connected to a rotating rod (8), the other end of the rotating rod (8) is rotatably connected to a support rod (9), and the support rod (9) ) is rotatably connected to the bottom of the connecting frame (4), the other end of the support rod (9) is fixedly connected to a connecting column (10), the end of the connecting column (10) is fixedly connected to a suction cup (11), the top of the suction cup (11) is fixedly connected to a vacuum pump (12), and the output end of the vacuum pump (12) is fixedly connected to an air inlet pipe (13), and the air inlet pipe (13) passes through the vacuum pump (12) and extends to the inside of the suction cup (11), a valve (14) is arranged on the top of the other side of the suction cup (11), and an air outlet pipe (15) is arranged inside the valve (14), and the air outlet pipe (15) passes through the valve (14) and extends to the inside of the suction cup (11).
2. A feeding mechanism for processing solar panels according to claim 1, characterized in that: The top of the bracket (1) is fixedly connected to an electric hydraulic rod (16), and the output end of the electric hydraulic rod (16) is fixedly connected to a lower pressure plate (17). At the same time, a pair of positioning rods (18) are fixedly connected to the top of the lower pressure plate (17), and the positioning rods (18) pass through the bracket (1) and extend to the outside. At the same time, a detection head (19) is fixedly connected to the bottom of the lower pressure plate (17).
3. A feeding mechanism for processing solar panels according to claim 1, characterized in that: A pair of electric push rods (21) are fixedly connected to the top of the workbench (20), a clamping plate (22) is fixedly connected to the output end of the electric push rods (21), and a rubber pad (23) is provided on the inner side wall of the clamping plate (22).
4. A feeding mechanism for processing solar panels according to claim 3, characterized in that: The clamping plate (22) is in a right-angle shape, and the front end of the horizontal plate below the clamping plate (22) is designed to be an inclined surface, and the clamping plate (22) is slidably connected to the top of the workbench (20).
5. The feeding mechanism for processing solar panels according to claim 1, characterized in that: Two pairs of slide grooves (25) are provided on the top of the workbench (20), and a pair of positioning blocks (24) are fixedly connected to the bottom of the clamping plate (22), and the positioning blocks (24) correspond to the slide grooves (25), and the positioning blocks (24) are slidably connected in the slide grooves (25).
6. The feeding mechanism for processing solar panels according to claim 1, characterized in that: A pair of sliders (26) are provided on one side of the workbench (20), and a connecting rod (27) is fixedly connected to the top of the slider (26). At the same time, a pair of inner grooves (28) are opened on one side of the workbench (20), and the sliders (26) are slidably connected in the inner grooves (28). Wheels (29) are provided at the bottom of the sliders (26), and the wheels (29) roll in the inner grooves (28).
Citation Information
Patent Citations
Feeding mechanism for solar cell panel processing
CN218538473U