Mechanism for separating material branches on outer side of equipment after product demolding

By designing a device including a separation mechanism and a processing mechanism, the problem of cumbersome separation of material branches after product molding is solved, automatic separation and recycling of material branches are realized, and work efficiency is improved and labor costs are reduced.

CN222497861UActive Publication Date: 2025-02-18JINHUA JUZHIXING PLASTIC IND CO LTD
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Patent Information

Application Number
CN202421355157.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-02-18
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

In the prior art, manual separation of material branches after product molding is cumbersome, which increases labor costs and work flow and reduces work efficiency.

Method used

A mechanism for separating material branches on the outside of the equipment after the product is molded is designed, including a base, a separation mechanism and a treatment mechanism. The separation mechanism clamps the product through the cylinder drive clamp and clamps the material branches through mechanical claws to complete the separation; the treatment mechanism puts the material branches into the crusher and crush them and recycles them through the conveying pipe.

Benefits of technology

The separation of products without manual intervention from material branches is achieved, which reduces work flow, reduces the work intensity of operators, has stable separation effect, and promotes the recycling and utilization of material branches.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of automation equipment, and discloses a mechanism for separating material branches on the outer side of equipment after product demolding, which comprises a base, a processing mechanism is arranged on the outer wall of the right side of the base, a pulverizer is fixedly connected to the outer wall of the right side of the base, and a separating mechanism is arranged on the outer wall of the left side of the base. The separating mechanism comprises a support, and the outer wall of the top end of the support is fixedly connected with two sets of fixing plates. According to the utility model, the two groups of clamping plates move towards the middle to clamp the product, and the material branches are clamped by the mechanical claw, so that the effect of separating the material branches from the product can be completed, the separated product can be conveyed into a carton through the air cylinder to be put into a warehouse, and the mechanical claw can put the material branches into a crusher to be crushed and suck the crushed material branches into the charging platform to be recycled; therefore, operators do not need to manually separate the products from the material branches, the working procedures are reduced, the working intensity of the operators is reduced, and the separation effect is stable.
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Description

Technical Field

[0001] The utility model belongs to the technical field of automation equipment, in particular to a mechanism for separating material branches outside the equipment after the product is ejected from the mold. Background Art

[0002] After the product is demolded, material branches usually refer to excess material or edges generated during the product molding process, also known as excess material, flash strips or cut-off material. These material branches are caused by limitations of mold design or molding process and usually need to be removed in subsequent processing steps to obtain the final product shape.

[0003] The material branches on the product will affect the quality of the product. The material branches need to be separated from the product after demolding before the product can be put into storage. In some existing technologies, the material branches are generally separated from the product manually by operators, which is a cumbersome process, increases labor costs and work processes, and reduces work efficiency. Therefore, in response to the above problem, a mechanism is proposed to separate the material branches on the outside of the equipment after the product is demolded. Utility Model Content

[0004] In order to solve the problems raised in the above background technology, the utility model provides a mechanism for separating material branches outside the equipment after the product is ejected from the mold, which solves the problem of the troublesome manual separation of the product and the material branches in the prior art.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a mechanism for separating material branches outside the equipment after the product is ejected from the mold, comprising a base, a processing mechanism is arranged on the right outer wall of the base, a crusher is fixedly connected to the right outer wall of the base, and a separation mechanism is arranged on the left outer wall of the base;

[0006] The separation mechanism includes a bracket, the top outer wall of the bracket is fixedly connected to two groups of fixed plates, the top outer wall of the fixed plate is fixedly connected to a cylinder, the top outer wall of the fixed plate is fixedly connected to a mechanical claw, the movable end of the cylinder is fixedly connected to a splint, and the outer wall of the splint is fixedly connected to a silicone sheet.

[0007] Preferably, the bracket is fixedly connected to the top outer wall of the base, and four groups of cylinders are provided, and the cylinders are symmetrically distributed on the top outer walls of two groups of fixed plates.

[0008] Preferably, the processing mechanism includes a collecting box, the rear end outer wall of the collecting box is fixedly connected to a conveying pipe, the front end inner wall of the collecting box is slidably connected to a slider, the front end outer wall of the slider is fixedly connected to a handle, the outer wall of the slider is hinged with an extrusion plate through a connecting rod, and the inner wall of the collecting box is fixedly connected to a reset spring.

[0009] Preferably, the collection box is fixedly connected to the top outer wall of the base, and the collection box corresponds to the position of the crusher.

[0010] Preferably, one end of the connecting rod is hinged to the outer wall of the sliding block, and the other end of the connecting rod is hinged to the outer wall of the extrusion plate.

[0011] Preferably, the outer wall of the extrusion plate is slidably connected to the inner wall of the collection box, and the initial state of the connecting rod is inclined.

[0012] Preferably, one end of the return spring is fixedly connected to the outer wall of the extrusion plate, and the other end of the return spring is fixedly connected to the front inner wall of the collection box.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] The utility model can drive the two groups of clamping plates to move toward the middle by starting the cylinder to clamp the product, and clamp the material branches through the mechanical claws to achieve the effect of separating the material branches from the product. After separation, the two groups of clamping plates can be moved to both sides by the cylinder to loosen the product and drop it on the conveyor belt to be transported into the carton to be stored, while the mechanical claws can put the material branches into the crusher for crushing and suck them into the feeding platform through the conveying pipe for recycling. Therefore, there is no need for operators to manually separate the product from the material branches, which reduces the work process, reduces the work intensity of operators, and has a stable separation effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the separation mechanism structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the separation mechanism and processing mechanism of the utility model;

[0018] Figure 4 This is a schematic diagram of the cross-sectional structure of the collection box of the utility model.

[0019] In the figure: 1. base; 2. separation mechanism; 201. bracket; 202. fixing plate; 203. cylinder; 204. mechanical claw; 205. clamping plate; 206. silicone sheet; 3. processing mechanism; 301. collection box; 302. return spring; 303. extrusion plate; 304. slider; 305. connecting rod; 306. handle; 307. conveying pipe; 4. crusher. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] like Figures 1 to 4 As shown, the utility model provides a mechanism for separating material branches outside the equipment after the product is demoulded, including a base 1, a processing mechanism 3 is arranged on the right outer wall of the base 1, a crusher 4 is fixedly connected to the right outer wall of the base 1, a separation mechanism 2 is arranged on the left outer wall of the base 1, and the separation mechanism 2 includes a bracket 201, two groups of fixed plates 202 are fixedly connected to the top outer wall of the bracket 201, a cylinder 203 is fixedly connected to the top outer wall of the fixed plate 202, a mechanical claw 204 is fixedly connected to the top outer wall of the fixed plate 202, a splint 205 is fixedly connected to the movable end of the cylinder 203, and a silicone sheet 206 is fixedly connected to the outer wall of the splint 205.

[0022] The above scheme is adopted: the base 1 can be placed on the ground to separate the material branches of the product outside the equipment; the mechanical claw 204 can be controlled by the controller to clamp or move, which is an existing technology well known to professionals in this field and will not be described in detail here; the product can be directly placed on the separation mechanism 2 after being ejected from the mold, and the movable end of the cylinder 203 is controlled to move outward to drive the two sets of clamping plates 205 to clamp the product. The silicone sheet 206 arranged on the outer wall of the clamping plate 205 can produce a certain deformation when clamping the product to prevent the product from being damaged by excessive squeezing force. When the product is clamped, the mechanical claw 204 can be controlled to clamp the material branch, and then the mechanical claw 204 can be controlled to move left and right. The material branches are broken off from the product to complete the operation of separating the material branches from the product; after separation, the movable end of the cylinder 203 can be controlled to be retracted, so that the two sets of clamps 205 can move to both sides and break contact with the product, and the product falls on the conveyor belt arranged below the separation mechanism 2, and is transported to the carton through the conveyor belt to be stored; the conveyor belt is a prior art, so it is not shown in the figure. The conveyor belt is arranged below the bracket 201. After the clamps 205 are released, the product just falls on the conveyor belt for transportation; and the broken material branches can be thrown into the crusher 4 through the mechanical claws 204 for crushing, and the crushed ones can fall into the processing mechanism 3 and be sucked into the feeding platform through external equipment for recycling.

[0023] like Figure 1 and Figure 2 As shown, the bracket 201 is fixedly connected to the top outer wall of the base 1 , and four groups of cylinders 203 are provided, and the cylinders 203 are symmetrically distributed on the top outer walls of the two groups of fixed plates 202 .

[0024] The above scheme is adopted: two groups of fixed plates 202 are symmetrically distributed on the outer walls of both sides of the bracket 201, two groups of cylinders 203 are fixed on each group of fixed plates 202, and the movable ends of the four groups of cylinders 203 are opposite to each other, so that the two groups of clamping plates 205 are symmetrically arranged, and the silicone sheets 206 are symmetrically arranged on the outer walls of the two groups of clamping plates 205. The movable ends of the cylinders 203 can be controlled by the controller to move outward or retract, which is a prior art. When moving outward, the two groups of clamping plates 205 can be driven to move toward the middle at the same time to clamp the product, and when the cylinders 203 are retracted at the same time, the two groups of clamping plates 205 move to both sides, which can release the product and make it fall on the conveyor belt for transportation.

[0025] like Figure 3 and Figure 4 As shown, the processing mechanism 3 includes a collecting box 301, the rear end outer wall of the collecting box 301 is fixedly connected to a conveying pipe 307, the front end inner wall of the collecting box 301 is slidably connected to a slider 304, the front end outer wall of the slider 304 is fixedly connected to a handle 306, the outer wall of the slider 304 is hinged with an extrusion plate 303 through a connecting rod 305, and the inner wall of the collecting box 301 is fixedly connected to a reset spring 302.

[0026] The above scheme is adopted: the crushed branches can be collected through the collection box 301, one end of the conveying pipe 307 is connected to the inner wall of the collection box 301, and the other end is connected to the feeding platform, and an air pump is arranged on the conveying pipe 307. When the air pump inhales, the crushed branches in the collection box 301 can be sucked into the feeding platform through the conveying pipe 307 for recycling; the slider 304 can only move up and down in the front inner wall of the collection box 301, and the slider 304 can be driven to move downward by pressing the handle 306, so that the connecting rod 305 is turned over, and the squeezing plate 303 is driven to move to the rear end, and the crushed branches in the collection box 301 are squeezed to make it occupy less space, thereby improving the space utilization rate in the collection box 301; when the squeezing plate 303 moves to the rear end, the return spring 302 is stretched by force, and when the squeezing is completed, the return spring 302 can drive the squeezing plate 303 to automatically move and reset due to its own elastic force.

[0027] like Figure 3 and Figure 4 As shown, the collecting box 301 is fixedly connected to the top outer wall of the base 1, the collecting box 301 corresponds to the position of the crusher 4, one end of the connecting rod 305 is hinged to the outer wall of the slider 304, the other end of the connecting rod 305 is hinged to the outer wall of the extrusion plate 303, the outer wall of the extrusion plate 303 is slidably connected to the inner wall of the collecting box 301, the initial state of the connecting rod 305 is inclined, one end of the reset spring 302 is fixedly connected to the outer wall of the extrusion plate 303, and the other end of the reset spring 302 is fixedly connected to the front end inner wall of the collecting box 301.

[0028] The above scheme is adopted: the top opening of the collection box 301 corresponds to the position of the lower opening of the crusher 4, and the branches crushed by the crusher 4 can fall into the collection box 301 through the lower opening for collection; when there are many branches in the collection box 301, the handle 306 can be pressed down to drive the squeezing plate 303 to move and squeeze the branches, reducing the space occupied by them to collect more branches; after the collection is completed, the branches in the collection box 301 can be sucked into the feeding platform for recycling by starting the air pump on the conveying pipe 307; since the connecting rod 305 is initially in an inclined state, when the handle 306 is pressed down, the slider 304 moves downward accordingly, and the end of the connecting rod 305 connected to the slider 304 moves downward, while the end connected to the squeezing plate 303 flips and drives the squeezing plate 303 to move to the rear end, so that the branches can be squeezed; when the squeezing is completed, the reset spring 302 drives the squeezing plate 303 to move and reset, the connecting rod 305 flips in the opposite direction, and drives the slider 304 and the handle 306 to move upward, and can return to the initial state to prepare for the next squeezing.

[0029] The working principle and use process of this utility model:

[0030] The product after demoulding can be placed between the two groups of clamping plates 205 on the separation mechanism 2. The controller controls the movable end of the cylinder 203 to move outward, driving the two groups of clamping plates 205 to move toward the middle at the same time, so that the product can be clamped. The silicone sheet 206 is in direct contact with the product. The silicone sheet 206 will produce a certain deformation during clamping to prevent the product from being damaged by excessive extrusion force. After the product is clamped, the mechanical claw 204 can be controlled by the controller to clamp the product feed branch, and the mechanical claw 204 can be moved left and right to break the material branch to complete the operation of separating the product from the material branch. After breaking, the mechanical claw 204 can throw the material branch into the crusher 4 for crushing. At this time, the movable end of the cylinder 203 can be controlled to be retracted, so that the two groups of clamping plates 205 move to both sides at the same time and break away from contact with the product. The product falls downward onto the conveyor belt below the separation mechanism 2 and is transported to the carton through the conveyor belt to be stored in the warehouse, thereby eliminating the need for operators to manually separate the material branch from the product, and without damaging the product. The separation effect is relatively stable, reducing the production process, reducing labor costs, and alleviating work intensity.

[0031] After the separated branches are crushed by the crusher 4, they fall into the collection box 301 through the opening below the crusher 4 for collection. When there are many branches in the collection box 301, the handle 306 can be pressed downward to drive the slider 304 to move vertically downward. The squeezing plate 303 can be driven to move to the rear end by turning the connecting rod 305, pushing the branches in the collection box 301 and squeezing them, so that the space occupied by them is reduced, which can improve the space utilization rate in the collection box 301; during the movement of the squeezing plate 303, the return spring 302 is stretched by force, and when the squeezing is completed, the squeezing plate 303 is driven to move to the front end and reset under the elastic force of the return spring 302, so that the connecting rod 305 is reversed, and the slider 304 and the handle 306 are driven to move upward to the initial state, and the next squeezing can be prepared; when the branches are crushed and collected, the air pump provided on the conveying pipe 307 can be used to convey the branches to the feeding platform through the conveying pipe 307 to achieve the effect of recycling, which saves more materials, and the overall manufacturing cost of the device is low and the practicality is high.

[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A mechanism for separating branches of a product outside a device after the product is ejected from a mold, comprising a base (1), characterized in that: The right outer wall of the base (1) is provided with a processing mechanism (3), the right outer wall of the base (1) is fixedly connected with a crusher (4), and the left outer wall of the base (1) is provided with a separation mechanism (2); The separation mechanism (2) comprises a bracket (201), the top outer wall of the bracket (201) is fixedly connected to two groups of fixed plates (202), the top outer wall of the fixed plate (202) is fixedly connected to a cylinder (203), the top outer wall of the fixed plate (202) is fixedly connected to a mechanical claw (204), the movable end of the cylinder (203) is fixedly connected to a clamping plate (205), and the outer wall of the clamping plate (205) is fixedly connected to a silicone sheet (206).

2. The mechanism for separating the material branches outside the equipment after the product is ejected from the mold according to claim 1, characterized in that: The bracket (201) is fixedly connected to the top outer wall of the base (1), and four groups of cylinders (203) are provided. The cylinders (203) are symmetrically distributed on the top outer walls of two groups of fixed plates (202).

3. The mechanism for separating the material branches outside the equipment after the product is ejected from the mold according to claim 1, characterized in that: The processing mechanism (3) comprises a collection box (301), the rear end outer wall of the collection box (301) is fixedly connected to a conveying pipe (307), the front end inner wall of the collection box (301) is slidably connected to a slider (304), the front end outer wall of the slider (304) is fixedly connected to a handle (306), the outer wall of the slider (304) is hingedly connected to an extrusion plate (303) via a connecting rod (305), and the inner wall of the collection box (301) is fixedly connected to a return spring (302).

4. The mechanism for separating the material branches outside the equipment after the product is ejected from the mold according to claim 3, characterized in that: The collection box (301) is fixedly connected to the top outer wall of the base (1), and the position of the collection box (301) corresponds to that of the pulverizer (4).

5. The mechanism for separating the material branches outside the equipment after the product is ejected from the mold according to claim 3, characterized in that: One end of the connecting rod (305) is hinged to the outer wall of the sliding block (304), and the other end of the connecting rod (305) is hinged to the outer wall of the extrusion plate (303).

6. The mechanism for separating the material branches outside the equipment after the product is ejected from the mold according to claim 3, characterized in that: The outer wall of the squeezing plate (303) is slidably connected to the inner wall of the collecting box (301), and the initial state of the connecting rod (305) is an inclined state.

7. The mechanism for separating the material branches outside the equipment after the product is ejected from the mold according to claim 3, characterized in that: One end of the return spring (302) is fixedly connected to the outer wall of the extrusion plate (303), and the other end of the return spring (302) is fixedly connected to the front inner wall of the collection box (301).