Metering device for improving quantitative precision of powder

By introducing agitation and vibration mechanism into the powder quantification device, the measurement accuracy problems caused by uneven distribution and blockage of the powder quantification process are solved, and higher measurement accuracy and feeding stability are achieved.

CN222497940UActive Publication Date: 2025-02-18江苏月鹏科技集团有限公司
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Patent Information

Application Number
CN202421332683.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-02-18
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

During the metering process, existing powder quantification devices are prone to agglomeration due to uneven distribution of powder, which interferes with the metering process, and the metering channel is prone to accumulation and blockage of powder, which affects the accuracy of the metering result.

Method used

A metering device including an agitation mechanism and a vibration mechanism is designed. The agitating mechanism drives the agitating shaft and the agitating paddle to rotate by the agitating motor to prevent the powder from being clustered and unevenly distributed; the vibration mechanism drives the movable plate and the rubber vibrating head to vibrate through the drive motor to prevent the powder from being blocked when the powder is discharged.

Benefits of technology

The agitating mechanism improves the distribution of powder, prevents metering interference, and improves metering accuracy; reduces the discharge blockage through the vibration mechanism, ensures smooth feeding and reduces metering result errors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a metering device capable of improving quantitative precision of powder, which comprises a metering bin, a weighing sensing device and a powdery material automatic discharge control valve, the weighing sensing device and the powdery material automatic discharge control valve are arranged on the bottom side of the metering bin, and the left upper portion of the metering bin is further connected with a metering feeding pipeline. The center of the bottom of the measuring bin is fixedly connected with a discharging channel through a cylindrical rubber discharging connector. According to the utility model, the stirring mechanism is arranged, so that the condition that the materials are easy to cluster and unevenly distributed can be improved, the condition that the materials are easy to cluster or unevenly distributed to interfere with the normal metering process during metering and further cause the final metering accuracy is prevented, and the metering accuracy is greatly improved; through the arrangement of the vibration mechanism, the occurrence of blockage during powder discharging can be reduced, smooth discharging is ensured, and errors generated by a final metering result after discharging are greatly reduced, so that normal proceeding of subsequent procedures is ensured, and it is ensured that the overall metering use effect is better.
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Description

Technical Field

[0001] The utility model relates to a metering device, in particular to a metering device for improving the quantitative accuracy of powder materials. Background Art

[0002] In the field of powder quantitative measurement, accurate metering devices are crucial to many industries. At present, common metering devices that improve the accuracy of powder quantitative measurement usually use components such as weighing sensors to achieve more accurate measurement.

[0003] However, there are still some outstanding problems in the actual application process. For example, during the metering process, the uneven distribution of powder can easily cause the agglomeration of powder, which will not only interfere with the normal metering process, but also affect the quality accuracy of the final metering. In addition, in the feeding channel after the metering is completed, powder accumulation and blockage often occur, which causes a large error in the final metering result and affects the accuracy and stability of the feeding. The above problems seriously restrict the further improvement of the accuracy and reliability of the existing metering devices, resulting in adverse consequences such as inaccurate metering and unsmooth feeding in actual operation, which brings many inconveniences and losses to related production and applications.

[0004] Therefore, there is an urgent need to improve the existing powder quantitative precision metering devices to effectively solve these thorny problems and achieve more accurate and reliable powder quantitative metering. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes a metering device for improving the quantitative accuracy of powder materials.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A metering device for improving the quantitative accuracy of powder materials comprises a metering bin, a weighing sensor device and a powder material automatic discharge control valve arranged at the bottom side of the metering bin, and a metering feed pipeline is also connected to the upper left part of the metering bin; a feeding channel is fixedly connected to the center of the bottom of the metering bin through a cylindrical rubber feeding interface, the bottom of the feeding channel is fixedly connected to a processing bin, the bottom side of the processing bin is fixedly connected to a base through a supporting frame, a mounting frame is also fixedly installed on the base located at the rear side of the processing bin, and the metering bin is fixedly installed on the front side of the mounting frame; a stirring mechanism for stirring the powder materials is arranged in the metering bin; a driving shell is fixedly installed on the mounting frame, and a vibration mechanism for vibrating the feeding channel to discharge materials is arranged on the driving shell;

[0008] The vibration mechanism includes a movable plate arranged in a driving shell, a vibration rod is fixedly connected to the left side of the movable plate, the left end of the vibration rod movably penetrates to the outside of the driving shell and is fixedly connected to a vibration block, and a rubber vibration head for vibrating the feeding channel is fixedly arranged on the left side of the vibration block; a driving motor is fixedly installed in the driving shell, a cam is fixedly sleeved on the output end of the driving motor, and the cam is movably connected to the right side of the movable plate; a vibration spring is fixedly connected between the movable plate and the left inner wall of the driving shell.

[0009] Furthermore, a plurality of rollers are rollingly mounted on the right side of the movable plate, and the cam is rollingly connected to the rollers on the right side of the movable plate.

[0010] Furthermore, the stirring mechanism includes a stirring shaft arranged in the metering bin, a plurality of stirring paddles are arranged on the stirring shaft, a stirring motor is arranged on the top of the metering bin, and the output end of the stirring motor is fixedly connected to the top end of the stirring shaft.

[0011] Furthermore, a plurality of stirring paddles are evenly arranged in a ring shape on the stirring shaft.

[0012] Furthermore, guide sliders are provided on the top and bottom of the movable plate, guide rails are provided on the top inner wall and the bottom inner wall of the drive shell, and the guide sliders are slidably installed on the guide rails in a horizontal direction.

[0013] Furthermore, a controller is provided on the right side of the mounting frame, and the controller is electrically controlled and connected to the stirring motor and the driving motor respectively.

[0014] By adopting the above structure, the utility model has the following beneficial effects:

[0015] In the utility model, by setting up a stirring mechanism, the situation in which the material is easily agglomerated and unevenly distributed can be improved, so as to prevent the material from interfering with the normal metering process due to agglomeration or uneven distribution during metering, thereby causing the final metering accuracy to be inaccurate, thereby greatly improving the metering accuracy; by setting up a vibration mechanism, the occurrence of blockage during powder feeding can be reduced, ensuring smooth feeding, and greatly reducing the error caused by the final metering result after feeding, thereby ensuring the normal progress of subsequent processes and ensuring a better overall metering effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of a metering device for improving the quantitative accuracy of powder materials proposed by the utility model;

[0017] Figure 2 This is a schematic diagram of the metering bin of the utility model after sectioning;

[0018] Figure 3 It is a structural schematic diagram of local details of the utility model;

[0019] Figure 4 For this utility model Figure 3 Schematic diagram of the structure with part A enlarged.

[0020] In the figure: 1. metering bin; 101. weighing sensor device; 102. automatic discharge control valve for powdered materials; 103. stirring motor; 104. stirring shaft; 105. stirring paddle; 2. metering feed pipeline; 3. cylindrical rubber unloading interface; 4. unloading channel; 5. processing bin; 6. base; 7. mounting frame; 8. drive shell; 801. drive motor; 802. cam; 803. movable plate; 804. vibration rod; 805. vibration block; 806. rubber vibration head; 807. vibration spring; 808. guide slider; 809. roller; 9. controller. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0022] Reference Figure 1-4 , a metering device for improving the quantitative accuracy of powder materials, comprising a metering bin 1, a weighing sensor device 101 and a powder material automatic discharge control valve 102 arranged at the bottom side of the metering bin 1, and a metering feed pipe 2 is also connected to the upper left part of the metering bin 1; a feeding channel 4 is fixedly connected to the bottom center of the metering bin 1 through a cylindrical rubber feeding interface 3, and a processing bin 5 is fixedly connected to the bottom of the feeding channel 4, and a base 6 is fixedly connected to the bottom side of the processing bin 5 through a supporting frame, and a mounting frame 7 is also fixedly installed on the base 6 located at the rear side of the processing bin 5, and the metering bin 1 is fixedly installed on the front side of the mounting frame 7; a stirring mechanism for stirring the powder materials is arranged in the metering bin 1; a driving shell 8 is fixedly installed on the mounting frame 7, and a vibration mechanism for vibrating and discharging the feeding channel 4 is arranged on the driving shell 8;

[0023] like Figure 3-4 In the figure, the vibration mechanism includes a movable plate 803 arranged in the driving shell 8, a vibration rod 804 is fixedly connected to the left side of the movable plate 803, the left end of the vibration rod 804 movably penetrates to the outside of the driving shell 8 and is fixedly connected to a vibration block 805, and a rubber vibration head 806 for vibrating the feeding channel 4 is fixedly arranged on the left side of the vibration block 805; a driving motor 801 is fixedly installed in the driving shell 8, and a cam 802 is fixedly sleeved on the output end of the driving motor 801, and the cam 802 is movably connected to the right side of the movable plate 803; a vibration spring 807 is fixedly connected between the movable plate 803 and the left inner wall of the driving shell 8.

[0024] Among them, a plurality of rollers 809 are rollingly installed on the right side of the movable plate 803, and the cam 802 is rollingly connected to the rollers 809 on the right side of the movable plate 803.

[0025] like Figure 3 As shown in the figure, the stirring mechanism includes a stirring shaft 104 arranged in the metering bin 1, a plurality of stirring paddles 105 are arranged on the stirring shaft 104, a stirring motor 103 is arranged on the top of the metering bin 1, and the output end of the stirring motor 103 is fixedly connected to the top end of the stirring shaft 104; a plurality of stirring paddles 105 are evenly arranged in a ring on the stirring shaft 104.

[0026] Among them, guide sliders 808 are provided on the top and bottom of the movable plate 803, guide rails are provided on the top inner wall and the bottom inner wall of the driving shell 8, and the guide sliders 808 are slidably installed on the guide rails along the horizontal direction; a controller 9 is provided on the right side of the mounting frame 7, and the controller 9 is electrically controlled and connected with the stirring motor 103 and the driving motor 801 respectively.

[0027] like Figure 1-4 The metering device for improving the quantitative accuracy of powder materials shown in the figure can realize the accurate metering of powder materials and the automatic discharge of powder materials after metering by using the weighing work of the weighing sensor device 101 and the discharge control of the automatic discharge control valve 102 of powder materials. In the present invention, a stirring mechanism is provided, and the stirring motor 103 in the stirring mechanism drives the stirring shaft 104 and the stirring paddle 105 to rotate, so that the powder materials in the metering bin 1 can be slowly stirred during metering, so as to prevent the powder materials from agglomerating or unevenly distributed, thereby interfering with the normal metering process. In addition, when the powder is being discharged, a vibration mechanism is provided, and the driving motor 801 in the vibration mechanism is used to drive the cam 802 to rotate, so that the movable plate 803 can move left and right. At the same time, the vibration spring 807 plays a vibration reset role. When the movable plate 803 moves, the vibration block 805 and the rubber vibration head 806 are driven to move left and right through the vibration rod 804, and then the rubber vibration head 806 moves left and right to vibrate and knock the discharge channel 4, so that the powder can be prevented from accumulating and clogging in the discharge channel 4 after the metering is completed, and then the feeding accuracy and stability after the metering discharge can be ensured, which is conducive to reducing the error of the metering result, so as to prevent the accuracy of the final metering result from being affected by the unsmooth discharge of the powder in actual operation.

[0028] Finally, by setting up a stirring mechanism, the situation where the material is prone to agglomeration and uneven distribution can be improved, so as to prevent the material from easily interfering with the normal metering process due to agglomeration or uneven distribution during metering, thereby causing the final metering accuracy to be greatly improved; by setting up a vibration mechanism, the occurrence of blockage during powder feeding can be reduced, ensuring smooth feeding, greatly reducing the error caused by the final metering result after feeding, thereby ensuring the normal progress of subsequent processes.

[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A metering device for improving the quantitative accuracy of powder materials, comprising a metering bin (1), a weighing sensor device (101) and a powder material automatic discharge control valve (102) arranged at the bottom of the metering bin (1), and a metering feed pipe (2) is connected to the upper left part of the metering bin (1); characterized in that: The center of the bottom of the metering bin (1) is fixedly connected to a feeding channel (4) via a cylindrical rubber feeding interface (3); the bottom of the feeding channel (4) is fixedly connected to a processing bin (5); the bottom side of the processing bin (5) is fixedly connected to a base (6) via a support frame; a mounting frame (7) is also fixedly mounted on the base (6) at the rear side of the processing bin (5); and the metering bin (1) is fixedly mounted on the front side of the mounting frame (7); a stirring mechanism for stirring the powder is provided in the metering bin (1); a driving shell (8) is fixedly mounted on the mounting frame (7); and a vibration mechanism for vibrating the feeding channel (4) for feeding is provided on the driving shell (8); The vibration mechanism comprises a movable plate (803) arranged in a driving shell (8), a vibration rod (804) is fixedly connected to the left side of the movable plate (803), the left end of the vibration rod (804) movably penetrates to the outside of the driving shell (8) and is fixedly connected to a vibration block (805), and a rubber vibration head (806) for vibrating the feeding channel (4) is fixedly arranged on the left side of the vibration block (805); a driving motor (801) is fixedly installed in the driving shell (8), and a cam (802) is fixedly sleeved on the output end of the driving motor (801), and the cam (802) is movably connected to the right side of the movable plate (803); a vibration spring (807) is fixedly connected between the movable plate (803) and the left inner wall of the driving shell (8).

2. A metering device for improving the quantitative accuracy of powder materials according to claim 1, characterized in that: A plurality of rollers (809) are rollingly mounted on the right side of the movable plate (803), and the cam (802) is rollingly connected to the rollers (809) on the right side of the movable plate (803).

3. A metering device for improving the quantitative accuracy of powder materials according to claim 1, characterized in that: The stirring mechanism comprises a stirring shaft (104) arranged in the metering bin (1), a plurality of stirring paddles (105) being arranged on the stirring shaft (104), a stirring motor (103) being arranged on the top of the metering bin (1), and an output end of the stirring motor (103) being fixedly connected to the top end of the stirring shaft (104).

4. A metering device for improving the quantitative accuracy of powder materials according to claim 3, characterized in that: A plurality of stirring paddles (105) are evenly arranged in a ring shape on the stirring shaft (104).

5. A metering device for improving the quantitative accuracy of powder materials according to claim 1, characterized in that: The top and bottom of the movable plate (803) are both provided with guide slide blocks (808), the top inner wall and the bottom inner wall of the drive housing (8) are both provided with guide rails, and the guide slide blocks (808) are slidably installed on the guide rails in a horizontal direction.

6. A metering device for improving the quantitative accuracy of powder materials according to claim 1, characterized in that: A controller (9) is provided on the right side of the mounting frame (7), and the controller (9) is electrically controlled and connected to the stirring motor (103) and the driving motor (801) respectively.