Unloading safety protection device

By designing a unloading safety protection device including a base and protective components, the safety problem of tanker tires popping during unloading is solved, effective protection for operators is achieved, and safety and stability of the unloading process is ensured.

CN222497993UActive Publication Date: 2025-02-18BINZHOU HONGNUO NEW MATERIALS CO LTD +1
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421044358.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-02-18
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

In the feed and desulfurization workshop of the electrolytic aluminum industry, tanker tires are prone to explode during unloading, resulting in serious life safety threats for operators. The existing technology lacks effective protective measures or early warning mechanisms.

Method used

A unloading safety protection device is designed, including a base and a protective assembly, the base including a first carrier, the protective assembly includes a fixedly connected guard and a second carrier, and the guard is rotatably connected to the first carrier. In use, the guard is vertically arranged between the first and second carriers to form a protective barrier to prevent the tire from exploding and causing damage to the operator.

Benefits of technology

Effectively prevent the tank truck tire from blowing and harming the operator, ensure the safety and stability during the unloading process, provide an effective protective barrier, and reduce the risk of accidents.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222497993U_ABST
    Figure CN222497993U_ABST
Patent Text Reader

Abstract

The unloading safety protection device is used for a tank car and comprises a base and a protection assembly, the base comprises a first bearing part, the protection assembly comprises a protection part and a second bearing part which are fixedly connected, and the protection part is rotatably connected to the first bearing part. According to the unloading safety protection device, in the storage state, the protection piece is attached to the first bearing piece, and an operator can conveniently move and store the unloading safety protection device; in the using state, the second bearing piece makes contact with the ground, the protection piece is vertically arranged between the first bearing piece and the second bearing piece, at the moment, the tank car can stably stop on the second bearing piece, an operator stands on the first bearing piece to operate, and the protection piece forms an effective protection barrier between the operator and the tank car. And injury to operators caused by explosion of tires of the tank car is effectively prevented. In addition, the second bearing piece is clamped between the tank car and the ground in the using state, and the protection piece can be effectively prevented from being turned over.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the technical field of workshop protection, and in particular to a vehicle unloading safety protection device. Background Art

[0002] In the electrolytic aluminum industry, the feed desulfurization workshop is a key production link. The transportation and supply of its raw materials (such as alumina, stone powder, etc.) directly affect the stability and efficiency of the production line. At present, these raw materials are mainly transported by tank trucks, and the unloading operation is completed in the workshop. During the unloading process, the operator needs to perform pipeline docking, pressurization and blowing valve operations on the tank truck, and these operations are usually performed next to the rear tire of the tank truck.

[0003] However, due to long-term use and improper maintenance by transportation companies, existing tank truck tires often have serious wear problems, which greatly increases the risk of tire bursts. Once a tire burst occurs when the operator is performing an unloading task, it may not only damage the tank truck and surrounding equipment, but also pose a serious threat to the life safety of the on-site operator, leading to serious personal injury accidents. At present, there are no effective protective measures or early warning mechanisms for the risk of tank truck tire bursts, which puts operators in potential danger all the time. Utility Model Content

[0004] The embodiment of the present application provides a safety protection device for unloading a tank truck, which can solve the technical problem of insufficient protection for operators during the unloading process of a tank truck.

[0005] An embodiment of the present application provides a truck unloading safety protection device for a tank truck, comprising a base and a protection assembly, wherein the base comprises a first bearing member, the protection assembly is connected to the base, the protection assembly comprises a fixedly connected protection member and a second bearing member, and the protection member is rotatably connected to the first bearing member; wherein the truck unloading safety protection device has a storage state and a use state, wherein in the storage state, the protection member can be flipped toward a direction close to the first bearing member and remain in close contact with the first bearing member; in the use state, the protection member can be flipped toward a direction away from the first bearing member so that the second bearing member contacts the ground for the tank truck to stop, and the protection member is vertically arranged between the first bearing member and the second bearing member.

[0006] In some embodiments, the first supporting member has a first rotating portion at one end close to the protective member, and the protective member has a second rotating portion at one end close to the first supporting member, wherein the first rotating portion and the second rotating portion are rotationally matched so that the protective member can be relatively rotatably connected to the first supporting member.

[0007] In some embodiments, the first carrier has a first fixing portion; the protective member has a second fixing portion; wherein, in the storage state, the first fixing portion is used to engage with the second fixing portion so that the protective member and the first carrier are kept in close contact and storage.

[0008] In some embodiments, the protective element includes a protective layer plate and a buffer layer, wherein the buffer layer is wrapped outside the protective layer plate.

[0009] In some embodiments, the second supporting member includes a vehicle loading plate connected to the protective layer plate for stopping the tank truck; and an anti-skid layer fixedly connected to the surface of the vehicle loading plate for preventing the tank truck from slipping.

[0010] In some embodiments, the protective layer plate and the vehicle carrier plate are both made of metal.

[0011] In some embodiments, the protective layer plate is fixedly connected to the vehicle carrier plate by welding, or is an integrally formed structure.

[0012] In some embodiments, a guide slope is provided on an edge of the vehicle carrying plate, and the guide slope is used to guide the tank vehicle onto the second carrying member.

[0013] In some of the embodiments, a gripping portion is provided at one end of the loading plate away from the protective layer plate, and the gripping portion is used for being gripped by a person in the storage state so as to move the unloading safety protection device.

[0014] In some embodiments, the base further includes a sliding mechanism, and the sliding mechanism is disposed at the bottom of the first supporting member.

[0015] Based on a vehicle unloading safety protection device of the embodiment of the present application, the vehicle unloading safety protection device has a storage state and a use state. In the storage state, the protective member can be flipped in the direction close to the first bearing member and remain in contact with the first bearing member, so that the operator can move and store the vehicle unloading safety protection device; in the use state, the protective member can be flipped in the direction away from the first bearing member, so that the second bearing member is in contact with the ground. At this time, the protective member will be vertically arranged between the first bearing member and the second bearing member. In this way, in the use state, the tank truck can be stably parked on the second bearing member, and the operator stands on the first bearing member to operate, and the protective member forms an effective protective barrier between the operator and the tank truck, effectively preventing the tank truck tire from exploding and causing harm to the operator. In addition, in the present application, the second bearing member is fixedly connected to the protective member, and the second bearing member is clamped between the tank truck and the ground in the use state. This structure can effectively prevent the protective member from being overturned when the tire explodes, ensuring the stability and safety of the vehicle unloading safety protection device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the related technologies, the drawings required for use in the embodiments or the related technical descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.

[0017] Figure 1 A schematic diagram of an unloading safety protection device in a storage state according to an embodiment of the present application;

[0018] Figure 2 A schematic diagram of an unloading safety protection device in use according to an embodiment of the present application;

[0019] Figure 3 A schematic side view of a cargo unloading safety protection device in use according to an embodiment of the present application;

[0020] Reference numerals:

[0021] 10. Base; 20. Protection component;

[0022] 11. first bearing member; 12. sliding mechanism; 21. protection member; 22. second bearing member;

[0023] 111. Man-carrying board; 112. First rotating part; 113. First fixed part; 114. Guardrail

[0024] 121. Sliding assembly; 122. Locking assembly;

[0025] 211, protective layer plate; 212, buffer layer; 213, second rotating part; 214, second fixed part;

[0026] 221, vehicle loading plate; 222, anti-skid layer;

[0027] 2211. Grip. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solution and advantages of the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0029] With the continuous development of industrial technology, tank trucks, as an important means of logistics and transportation, are increasingly widely used in chemical, metallurgical and other fields. In the electrolytic aluminum industry, the feeding desulfurization workshop also uses tank trucks to transport raw materials. However, during the unloading process, due to tire wear, improper maintenance and other reasons, the risk of tire explosion always exists, posing a serious threat to the safety of operators. Traditional tank truck protective devices are often designed for tank truck transportation collisions. For example, the rear protective device of a hazardous goods transport tank truck is to protect the safety of the pipe body in a rear-end collision accident and avoid secondary disasters such as leakage, pollution, combustion, and explosion caused by damage to the tank truck. The relevant technology does not design protective devices for tank truck unloading.

[0030] In order to solve the above technical problems, this application proposes a unloading safety protection device, please refer to Figure 1-Figure 2 , Figure 1 This is a schematic diagram of an unloading safety protection device in a storage state according to an embodiment of the present application. Figure 2 This is a schematic diagram of an unloading safety protection device of an embodiment of the present application in use, wherein the unloading safety protection device includes a base 10 and a protection assembly 20, wherein the base 10 includes a first supporting member 11, and the protection assembly 20 includes a fixedly connected protection member 21 and a second supporting member 22, and the protection member 21 is rotatably connected to the first supporting member 11. In an embodiment of the present application, the unloading safety protection device has a storage state and a use state, wherein, in the storage state, the protective member 21 can be flipped in a direction close to the first carrier 11 and remain in contact with the first carrier 11, so that the operator can move and store the unloading safety protection device; in the use state, the protective member 21 can be flipped in a direction away from the first carrier 11, so that the second carrier 22 is in contact with the ground. At this time, the protective member 21 will be vertically arranged between the first carrier 11 and the second carrier 22. In this way, in the use state, the tank truck can be stably parked on the second carrier 22, and the operator stands on the first carrier 11 to operate, and the protective member 21 forms an effective protective barrier between the operator and the tank truck, effectively preventing the tank truck's tires from bursting and causing harm to the operator.

[0031] Continue to see Figure 1 The base 10 includes a first bearing member 11 and a sliding mechanism 12, and the first bearing member 11 and the sliding mechanism 12 jointly support and move the entire device.

[0032] Specifically, see Figure 1-Figure 3 , Figure 3This is a side view schematic diagram of an unloading safety protection device of an embodiment of the present application in the use state. In the embodiment of the present application, the first bearing member 11 is used to carry the operator, and the first bearing member 11 has a manning board 111 for the operator to stand, a first rotating part 112 and a first fixed part 113. Among them, the first rotating part 112 is connected to the manning board 111, and the first rotating part 112 is arranged at one end of the first bearing member 11 close to the protective member 21, and the first fixed part 113 is connected to the manning board 111. In the embodiment of the present application, the surface of the manning board 111 can be anti-slip treated, for example, spraying anti-slip paint on the manning board 111, or setting anti-slip strips, to prevent the operator from slipping during the unloading operation.

[0033] In addition, in the embodiment of the present application, the first bearing member 11 further includes a guardrail 114, which is used to prevent the operator from accidentally falling during operation. In this embodiment, the guardrail 114 is detachably connected to the manned board 111, or the guardrail 114 is fixedly connected to the manned board 111.

[0034] It can be understood that if the operator's use requirement is to flexibly install or remove the guardrail 114, the guardrail 114 and the manned board 111 are connected in a detachable manner. Further, the detachable connection between the guardrail 114 and the manned board 111 includes at least one of a snap connection, a screw connection, and an interference fit. If the operator's use requirement is to effectively ensure the operator's safety, the guardrail 114 and the manned board 111 are fixedly connected. Further, the fixed connection between the guardrail 114 and the manned board 111 can be welding, or riveting, etc.

[0035] The sliding mechanism 12 is arranged at the bottom of the first carrier 11, and is used to move the unloading safety protection device. In the embodiment of the present application, the sliding mechanism 12 includes a sliding component 121 and a locking component 122, wherein the sliding component 121 is connected to the manned board 111, and the locking component 122 is connected to the sliding component 121. It can be understood that the sliding component 121 allows the manned board 111 and the unloading safety protection device to slide smoothly and steadily in the workshop, while the locking component 122 can fix the manned board 111 and the unloading safety protection device at a specified position to prevent the device from displacement or sliding.

[0036] Preferably, the sliding component 121 can be at least one of a pulley, a universal wheel, and a ball bearing to facilitate the operator to adjust the position of the unloading safety protection device. For example, the sliding component 121 uses a universal wheel, and a universal wheel is installed at each of the four corners of the manning board 111.

[0037] See also Figure 2 In the embodiment of the present application, the protection assembly 20 includes a protection member 21 and a second supporting member 22 that are fixedly connected.

[0038] In the embodiment of the present application, the protective member 21 is relatively rotatably connected to the first bearing member 11, and the protective member 21 includes a protective layer plate 211, a buffer layer 212, a second rotating portion 213, and a second fixed portion 214. The buffer layer 212 is wrapped around the protective layer plate 211, the second rotating portion 213 is connected to the protective layer plate 211, and the second rotating portion 213 is disposed at one end of the protective member 21 close to the first bearing member 11.

[0039] Preferably, the protective layer plate 211 can be a metal plate, for example, a 2 mm steel plate is used as the protective layer plate 211. It can be understood that in the embodiment of the present application, the protective layer plate 211 is used to form a protective barrier when the tank truck tire bursts to prevent the operator from suffering impact injuries or debris splashing injuries. Therefore, the protective layer plate 211 is required to have a certain strength. Furthermore, the buffer layer 212 can be made of soft materials such as rubber and foam plastics. It can be understood that when the tank truck tire bursts, if there is debris splashing and contacting the buffer layer 212, the buffer layer 212 can absorb the impact potential energy of the residue to prevent it from continuously rebounding and splashing to other locations to cause damage.

[0040] Further, in the embodiment of the present application, the first rotating part 112 and the second rotating part 213 are rotationally matched, so that the protective member 21 can be relatively rotatably connected to the first supporting member 11. Specifically, the first rotating part 112 and the second rotating part 213 can be rotatably connected by a rotating shaft-shaft hole. As a feasible implementation mode, the first rotating part 112 is a rotating shaft, and the second rotating part 213 is a shaft hole, wherein the first rotating part 112 is rotationally connected in the second rotating part 213, so that the protective member 21 is rotationally connected to the first supporting member 11. As another feasible implementation mode, the first rotating part 112 is a shaft hole, and the second rotating part 213 is a rotating shaft, wherein the second rotating part 213 is rotationally connected in the first rotating part 112, so that the protective member 21 is rotationally connected in the first supporting member 11.

[0041] Furthermore, in the embodiment of the present application, in the storage state, the first fixing portion 113 can cooperate with the second fixing portion 214, so that the protective member 21 and the first carrier 11 are kept in close contact and storage. It can be understood that in the embodiment of the present application, there are multiple ways of cooperating and connecting the first fixing portion 113 and the second fixing portion 214. For example, a through hole is provided on each of the first fixing portion 113 and the second fixing portion 214. In the storage state, the two through holes can be penetrated by bolts to make the first fixing portion 113 and the second fixing portion 214 cooperate. For another example, Figure 1-Figure 2 As shown, the first fixing portion 113 is a buckle, and the second fixing portion 214 is a limiting protrusion. In the storage state, the buckle and the limiting protrusion are engaged with each other, so that the first fixing portion 113 and the second fixing portion 214 are engaged with each other.

[0042] Continue reading Figure 2In the embodiment of the present application, the second bearing member 22 is fixedly connected to the protective member 21. Further, the second bearing member 22 is connected to the protective member 21 at an angle. It can be understood that when the second bearing member 22 is connected to the protective member 21 at an angle, it can be realized that when the protective member 21 is flipped in a direction away from the first bearing member 11 and vertically arranged between the first bearing member 11 and the second bearing member 22 in the use state, the second bearing member 22 contacts the ground. Preferably, the angle between the second bearing member 22 and the protective member 21 is 90°.

[0043] Furthermore, the second bearing member 22 includes a carrier plate 221 and an anti-skid layer 222, wherein the carrier plate 221 is connected to the protective layer plate 211 for stopping the tank truck. Preferably, the carrier plate 221 is a metal plate, for example, a 2 mm steel plate is used as the carrier plate 221. It should be noted that the second bearing member 22 is clamped between the tank truck and the ground when in use. This structure can effectively prevent the protective member 21 from being overturned when the tire explodes, thereby ensuring the stability and safety of the unloading safety protection device. Therefore, in order to ensure the connection strength between the second bearing member 22 and the protective member 21, in the embodiment of the present application, the carrier plate 221 is fixedly connected to the protective layer plate 211, and the two are fixedly connected by welding or an integrally formed structure.

[0044] Furthermore, in the embodiment of the present application, a guide slope is provided at the edge of the vehicle loading plate 221, wherein the guide slope is used to guide the tanker onto the second load-bearing member 22. A gripping portion 2211 is provided at one end of the vehicle loading plate 221 away from the protective layer plate 211. In the embodiment of the present application, the gripping portion 2211 is used for a person to hold in the storage state, so that the operator can move the unloading safety protection device. In the embodiment of the present application, the gripping portion 2211 can be a handle, or can be set as a gripping plate extending outward from the edge of the vehicle loading plate 221.

[0045] Furthermore, in the embodiment of the present application, the anti-slip layer 222 can be an anti-slip material, such as a rubber layer or an anti-slip paint layer, or it can be a structure with an anti-slip function, for example, the upper surface of the vehicle loading plate 221 extends upward to form an anti-slip protrusion.

[0046] It should be noted that when using the unloading safety protection device in the embodiment of the present application, the operator pushes the unloading safety protection device in the storage state to the designated position, and switches the unloading safety protection device to the use state by rotating the protective member 21, and then guides the tank truck to travel and stop on the second support member 22, and keeps the rear tires of the tank truck on the second support member 22. At this time, after the operator stands on the first support member 11, the protective member 21 can form a protective barrier between the operator and the rear tires of the tank truck, thereby protecting the safety of the operator.

[0047] The same or similar numbers in the drawings of this embodiment correspond to the same or similar parts; in the description of this application, it should be understood that if the terms "upper", "lower", "left", "right", etc. indicate an orientation or position relationship based on the orientation or position relationship shown in the drawings, it is only for the convenience of describing this application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0048] In addition, the descriptions of "first", "second", etc. in this application are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0049] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.

Claims

1. A safety protection device for unloading a tank truck, characterized in that: include: A base, comprising a first bearing member; as well as A protection assembly connected to the base, the protection assembly comprising a fixedly connected protection member and a second bearing member, the protection member being rotatably connected to the first bearing member; Among them, the unloading safety protection device has a storage state and a use state. In the storage state, the protection member can be flipped in the direction close to the first supporting member and remain close to the first supporting member. In the use state, the protection member can be flipped in the direction away from the first supporting member so that the second supporting member contacts the ground for the tank truck to stop, and the protection member is vertically arranged between the first supporting member and the second supporting member.

2. The unloading safety protection device according to claim 1 is characterized in that: The first bearing member has a first rotating portion at one end close to the protective member, and the protective member has a second rotating portion at one end close to the first bearing member, wherein the first rotating portion and the second rotating portion are rotationally matched so that the protective member can be relatively rotatably connected to the first bearing member.

3. The unloading safety protection device according to claim 1 is characterized in that: The first carrier has a first fixing portion; The protective member has a second fixing portion; Wherein, in the storage state, the first fixing portion is used to cooperate with the second fixing portion so that the protective member and the first supporting member are kept in close contact and storage.

4. The unloading safety protection device according to claim 1, characterized in that: The protective member includes a protective layer plate and a buffer layer, wherein the buffer layer is wrapped outside the protective layer plate.

5. The unloading safety protection device according to claim 4 is characterized in that: The second load-bearing member includes a vehicle-carrying plate connected to the protective layer plate and used for the tank truck to stop; and An anti-skid layer is fixedly connected to the surface of the vehicle loading plate and is used to prevent the tank truck from skidding.

6. The unloading safety protection device according to claim 5 is characterized in that: The protective layer plate and the vehicle-carrying plate are both made of metal plates.

7. The unloading safety protection device according to claim 6 is characterized in that: The protective layer plate is fixedly connected to the vehicle carrier plate by welding, or is an integrally formed structure.

8. The unloading safety protection device according to claim 5, characterized in that: A guide slope is provided on the edge of the vehicle loading plate, and the guide slope is used to guide the tank vehicle onto the second load-bearing member.

9. The unloading safety protection device according to claim 8, characterized in that: A gripping portion is provided at one end of the vehicle loading plate away from the protective layer plate, and the gripping portion is used for being gripped by a person in the stored state so as to move the vehicle unloading safety protection device.

10. The unloading safety protection device according to any one of claims 1 to 9, characterized in that: The base further comprises a sliding mechanism, and the sliding mechanism is arranged at the bottom of the first bearing member.