Material suction device for electrolysis unit
By designing the material suction device for electrolytic units, including auxiliary mechanisms and protective mechanisms, the problems of poor cleaning effect of existing material suction trucks and easy impact on equipment are solved, efficient cleaning and equipment protection are achieved, and service life is extended.
Patent Information
- Application Number
- CN202421395093.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-19
AI Technical Summary
After the existing electrolytic aluminum special material suction truck is used for a long time, a large amount of dust is attached to the surface of the cleaning brush, resulting in a reduction in the cleaning effect. The cleaning brush is inconvenient for disassembly and cleaning, affecting subsequent cleaning work.
A material suction device for electrolytic unit is designed, including a support frame, an auxiliary mechanism and a protective mechanism. The auxiliary mechanism uses sponges and electric push rods to clean the support frame and guide rails by moving the assembly and cleaning the assembly. The protective mechanism uses protective pads and bolts to prevent impact from occurring during movement of the material-sucking cart body.
Through the set up auxiliary mechanism and protective mechanism, efficient cleaning of the support frame and guide rails is achieved, the stable movement of the hanging equipment is ensured, and the impact of the material-sucking van body is avoided during the movement, extending the service life of the equipment .
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Figure CN222498417U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material suction overhead cranes, in particular to a material suction device for an electrolytic unit. Background Art
[0002] The rapid development of the aluminum industry has led to the widespread promotion of large-scale prebaked anode electrolytic cells. The high-level aluminum electrolysis multifunctional units that meet the production process requirements of large-scale prebaked cells with multiple power inputs have adopted advanced designs and technologies such as lifting machinery and engineering machinery, hydraulic and pneumatic transmission technology, and electronic technology. A suction crane is required for the suction work.
[0003] According to the description of a special suction crane for electrolytic aluminum disclosed on the patent website (authorization announcement number: CN 214830716U), "The utility model discloses a special suction crane for electrolytic aluminum, including a suction crane body, a support frame and a hanging device. The hanging device is movably installed on the surface of the support frame, an electric push rod is fixedly installed inside the fixed box, and a cleaning brush is installed on the surface of the other end of the electric push rod. A distance measuring plate is fixedly installed on the top of the support frame, an information transmission module is fixedly installed inside the box on one side of the acquisition module, and infrared rangefinders are fixedly installed on the surfaces of both sides of the suction crane body. The utility model is provided with a series of structures so that the device can lift and move external equipment or materials during use, thereby increasing the functionality of the device, facilitating users to clean the support frame, preventing the surface of the support frame from being contaminated with a lot of dust and other impurities that affect the normal movement of the hanging device, and facilitating users to observe the control distance of the suction crane body in real time, thereby improving the accuracy of the control of the suction crane body."
[0004] In view of the above description, the applicant believes that there are the following problems:
[0005] During use, the utility model uses an external control device to control the electric push rod to push the cleaning brush to contact the support frame, and the surface of the support frame is scrubbed by the cleaning brush. The external cleaning liquid introduction structure can be connected to the liquid storage bottle, so that the cleaning liquid drips into the inside of the cleaning brush through the liquid storage bottle, thereby improving the cleaning effect and making it easier for users to clean the support frame. However, in actual use, as the cleaning brush works for a long time, a large amount of dust will adhere to the surface of the cleaning brush. Since it is inconvenient to disassemble and clean the cleaning brush, it will affect the subsequent cleaning work and has certain limitations. Therefore, it is necessary to improve the suction device for the electrolytic unit to solve the above problems. Utility Model Content
[0006] The purpose of the utility model is to provide a material suction device for an electrolytic unit to solve the problems raised in the above background technology.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a suction device for an electrolytic unit, comprising a support frame, a suction crane body is movably installed on the inner side of the support frame, a lifting ring is fixedly installed on the top of the support frame, an external part is fixedly installed on the outside of the support frame, an auxiliary mechanism is arranged on the outside of the support frame, and a protective mechanism is arranged on the outside of the support frame.
[0008] The auxiliary mechanism comprises a moving component and a cleaning component. The moving component is arranged outside the supporting frame, and the cleaning component is arranged outside the moving component.
[0009] Preferably, the moving assembly includes a guide rail, which is fixedly mounted on the outer side of the support frame, a hanging device is provided on the outside of the guide rail, a connecting frame is fixedly mounted on the top of the hanging device, a liquid storage bottle is fixedly mounted inside the connecting frame, a connecting seat is fixedly mounted on the outside of the hanging device, a rotating block is rotatably mounted inside the connecting seat, a rotating rod is fixedly mounted on the outer side of the rotating block, the rotating rod is rotatably mounted on the connecting seat, a connecting shell is fixedly mounted on the outer side of the connecting seat, a worm is rotatably mounted inside the connecting shell, a rotating wheel is fixedly mounted on the top of the worm, a worm wheel is meshed with the outside of the worm, and the worm wheel is fixedly mounted on the rotating rod to facilitate the rotation of the rotating block.
[0010] Preferably, a through hole is opened inside the connecting shell at a position corresponding to the rotating rod, and the rotating rod is rotatably installed in the through hole to facilitate the smooth rotation of the rotating rod.
[0011] Preferably, the cleaning assembly includes a rotating plate, which is fixedly mounted on the outside of the rotating block, a first sliding column is slidably mounted inside the rotating plate, a first connecting plate is fixedly mounted on one end of the first sliding column, a sponge is fixedly mounted on the inner side of the first connecting plate, a second connecting plate is slidably mounted on the outside of the first sliding column, a first spring is fixedly mounted between the second connecting plate and the first connecting plate, an electric push rod is fixedly mounted on the outer side of the rotating plate, and a push block is fixedly mounted on the output end of the electric push rod, so as to facilitate the cleaning of the support frame and the guide rail.
[0012] .The suction device for an electrolytic unit according to claim is characterized in that a groove is provided inside the second connecting plate at a position corresponding to the push block, and the push block is inserted into the groove to facilitate the positioning of the second connecting plate.
[0013] Preferably, a groove is provided inside the second connecting plate at a position corresponding to the push block, and the push block is inserted into the groove, so as to facilitate the positioning of the second connecting plate.
[0014] Preferably, the protective mechanism includes a bolt, the bolt thread is installed inside the support frame, the external thread of the bolt is installed with a positioning plate, the external part of the positioning plate is fixedly installed with a vertical plate, the internal part of the vertical plate is slidably installed with a second sliding column, one end of the second sliding column is fixedly installed with a third connecting plate, the inner side of the third connecting plate is fixedly installed with a protective pad, and a second spring is fixedly installed between the third connecting plate and the vertical plate to facilitate the protection of the suction crane body.
[0015] Preferably, two groups of the protection mechanisms are provided, and the two groups of the protection mechanisms are symmetrically arranged on the top of the support frame, so as to provide comprehensive protection for the suction crane body.
[0016] Compared with the prior art, the utility model provides a suction device for an electrolytic unit, which has the following beneficial effects:
[0017] 1. The suction device for the electrolytic unit is convenient for lifting equipment or materials through the auxiliary mechanism provided during use, and the hanging device provided is convenient for lifting equipment or materials. By starting the electric push rod, the push block pushes the second connecting plate to move, so that the first spring is squeezed, so that the sponge and the guide rail are closely fitted. Through the provided liquid storage bottle, the cleaning liquid is convenient to drip into the inside of the sponge. With the movement of the hanging device, with the cooperation of the sponge, it is convenient to clean the support frame and the guide rail, ensuring the stable movement of the hanging device. Repeated operations make the push block return to its original position, and the worm is rotated by rotating the turntable. With the cooperation of the worm gear, the rotating rod and the rotating block are rotated, which is convenient for rotating the rotating plate, and convenient for the staff to pull the first sliding column out of the inside of the rotating plate, thereby facilitating the cleaning of the sponge and the subsequent cleaning of the guide rail.
[0018] 2. The suction device for the electrolytic unit has a protective mechanism and a protective pad during use. When the suction crane body moves too far, the third connecting plate squeezes the second sliding column to buffer the suction crane body to avoid collision due to excessive movement of the suction crane body. The bolts are rotated to keep it away from the support frame, so that the positioning plate and the vertical plate can be disassembled easily. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:
[0020] Figure 1 This is a schematic diagram of the front structure of the utility model;
[0021] Figure 2 It is a schematic diagram of the side structure of the utility model;
[0022] Figure 3 This is a schematic diagram of the structure of the mobile component of the utility model;
[0023] Figure 4 This is a schematic diagram of the position relationship of the worm gear of the utility model;
[0024] Figure 5 This is a schematic diagram of the structure of the cleaning component of the utility model;
[0025] Figure 6 This is a schematic diagram of the position relationship of the push block of the utility model;
[0026] Figure 7 It is a schematic diagram of the structure of the protection mechanism of the utility model.
[0027] In the figure: 1. support frame; 2. suction crane body; 3. lifting ring; 4. external parts; 5. auxiliary mechanism; 51. moving assembly; 511. guide rail; 512. hanging device; 513. connecting frame; 514. liquid storage bottle; 515. connecting seat; 516. rotating block; 517. rotating rod; 518. connecting shell; 519. worm; 5110. rotating wheel; 5111. worm wheel; 52. cleaning assembly; 521. rotating plate; 522. first sliding column; 523. first connecting plate; 524. sponge; 525. second connecting plate; 526. first spring; 527. electric push rod; 528. pushing block; 6. protection mechanism; 601. bolt; 602. positioning plate; 603. vertical plate; 604. second sliding column; 605. third connecting plate; 606. protection pad; 607. second spring. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0030] Embodiment 1:
[0031] See also Figure 1-6 The utility model provides a technical solution: a suction device for an electrolytic unit, comprising a support frame 1, a suction crane body 2 is movably installed on the inner side of the support frame 1, a lifting ring 3 is fixedly installed on the top of the support frame 1, an external connection part 4 is fixedly installed on the outside of the support frame 1, an auxiliary mechanism 5 is arranged on the outside of the support frame 1, and a protective mechanism 6 is arranged on the outside of the support frame 1.
[0032] The auxiliary mechanism 5 includes a moving component 51 and a cleaning component 52 . The moving component 51 is arranged outside the support frame 1 , and the cleaning component 52 is arranged outside the moving component 51 .
[0033] Furthermore, the moving component 51 includes a guide rail 511, which is fixedly installed on the outer side of the support frame 1. A hanging device 512 is arranged on the outside of the guide rail 511. A connecting frame 513 is fixedly installed on the top of the hanging device 512. A liquid storage bottle 514 is fixedly installed inside the connecting frame 513. A connecting seat 515 is fixedly installed on the outside of the hanging device 512. A rotating block 516 is rotatably installed inside the connecting seat 515. A rotating rod 517 is fixedly installed on the outer side of the rotating block 516. The rotating rod 517 is rotatably installed with the connecting seat 515. A connecting shell 518 is fixedly installed on the outer side of the connecting seat 515. A worm 519 is rotatably installed inside the connecting shell 518. A rotating wheel 5110 is fixedly installed on the top of the worm 519. A worm wheel 5111 is meshed with the outer side of the worm 519. The worm wheel 5111 is fixedly installed with the rotating rod 517 to facilitate the rotation of the rotating block 516.
[0034] Furthermore, a through hole is opened inside the connection shell 518 at a position corresponding to the rotating rod 517, and the rotating rod 517 is rotatably installed in the through hole to facilitate the smooth rotation of the rotating rod 517.
[0035] Furthermore, the cleaning assembly 52 includes a rotating plate 521, which is fixedly mounted on the outside of the rotating block 516, and a first sliding column 522 is slidably mounted inside the rotating plate 521, a first connecting plate 523 is fixedly mounted on one end of the first sliding column 522, a sponge 524 is fixedly mounted on the inner side of the first connecting plate 523, a second connecting plate 525 is slidably mounted on the outside of the first sliding column 522, a first spring 526 is fixedly mounted between the second connecting plate 525 and the first connecting plate 523, an electric push rod 527 is fixedly mounted on the outer side of the rotating plate 521, and a push block 528 is fixedly mounted on the output end of the electric push rod 527, so as to facilitate the cleaning of the support frame 1 and the guide rail 511.
[0036] Furthermore, a groove is provided inside the second connecting plate 525 at a position corresponding to the push block 528 , and the push block 528 is inserted into the groove, so as to facilitate the positioning of the second connecting plate 525 .
[0037] Embodiment 2:
[0038] See also Figure 7 , and combined with Example 1, it is further obtained that the protection mechanism 6 includes a bolt 601, the bolt 601 is threadedly installed inside the support frame 1, the external thread of the bolt 601 is installed with a positioning plate 602, the external of the positioning plate 602 is fixedly installed with a vertical plate 603, the internal sliding column 604 is slidably installed with a second sliding column 604, one end of the second sliding column 604 is fixedly installed with a third connecting plate 605, the inner side of the third connecting plate 605 is fixedly installed with a protection pad 606, and a second spring 607 is fixedly installed between the third connecting plate 605 and the vertical plate 603, which is convenient for protecting the suction crane body 2.
[0039] Furthermore, two groups of protection mechanisms 6 are provided, and the two groups of protection mechanisms 6 are symmetrically arranged on the top of the support frame 1, so as to fully protect the suction crane body 2.
[0040] In actual operation, when the device is used, the hanging device 512 is provided to facilitate the lifting of equipment or materials. By starting the electric push rod 527, the push block 528 pushes the second connecting plate 525 to move, so that the first spring 526 is squeezed, so that the sponge 524 and the guide rail 511 are closely fitted. The liquid storage bottle 514 is provided to facilitate the dripping of cleaning liquid into the inside of the sponge 524. With the movement of the hanging device 512, with the cooperation of the sponge 524, the support frame 1 and the guide rail 511 are cleaned, and the stable movement of the hanging device 512 is ensured. Repeating the operation restores the push block 528 to its original position, and rotating the rotating wheel 5110 causes the worm 51 9 is rotated, and with the cooperation of the worm gear 5111, the rotating rod 517 and the rotating block 516 are rotated, which is convenient for the rotation of the rotating plate 521, and convenient for the staff to pull the first sliding column 522 out of the interior of the rotating plate 521, so as to facilitate the cleaning of the sponge 524 and the subsequent cleaning of the guide rail 511. Through the provided protective pad 606, when the suction crane body 2 moves too far, the third connecting plate 605 squeezes the second sliding column 604 to buffer the suction crane body 2 to avoid the suction crane body 2 from moving too far and colliding. By rotating the bolt 601 to keep it away from the support frame 1, it is convenient to disassemble the positioning plate 602 and the vertical plate 603.
[0041] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A material suction device for an electrolytic unit, comprising a support frame (1), characterized in that: A material suction crane body (2) is movably mounted on the inner side of the support frame (1), a lifting ring (3) is fixedly mounted on the top of the support frame (1), an external connection member (4) is fixedly mounted on the outside of the support frame (1), an auxiliary mechanism (5) is arranged on the outside of the support frame (1), and a protective mechanism (6) is arranged on the outside of the support frame (1); The auxiliary mechanism (5) comprises a moving component (51) and a cleaning component (52); the moving component (51) is arranged outside the support frame (1); and the cleaning component (52) is arranged outside the moving component (51).
2. The material suction device for an electrolytic unit according to claim 1, characterized in that: The moving assembly (51) comprises a guide rail (511), the guide rail (511) being fixedly mounted on the outside of the support frame (1), a hanging device (512) being arranged outside the guide rail (511), a connecting frame (513) being fixedly mounted on the top of the hanging device (512), a liquid storage bottle (514) being fixedly mounted inside the connecting frame (513), a connecting seat (515) being fixedly mounted outside the hanging device (512), and a rotating block (516) being rotatably mounted inside the connecting seat (515). ), a rotating rod (517) is fixedly mounted on the outer side of the rotating block (516), and the rotating rod (517) is rotatably mounted on the connecting seat (515), a connecting shell (518) is fixedly mounted on the outer side of the connecting seat (515), a worm (519) is rotatably mounted inside the connecting shell (518), a rotating wheel (5110) is fixedly mounted on the top of the worm (519), a worm wheel (5111) is meshed with the outside of the worm (519), and the worm wheel (5111) is fixedly mounted on the rotating rod (517).
3. The material suction device for an electrolytic unit according to claim 2, characterized in that: A through hole is provided inside the connection shell (518) at a position corresponding to the rotating rod (517), and the rotating rod (517) is rotatably installed in the through hole.
4. The material suction device for an electrolytic unit according to claim 2, characterized in that: The cleaning assembly (52) comprises a rotating plate (521), wherein the rotating plate (521) is fixedly mounted on the outside of the rotating block (516), a first sliding column (522) is slidably mounted inside the rotating plate (521), a first connecting plate (523) is fixedly mounted on one end of the first sliding column (522), a sponge (524) is fixedly mounted on the inner side of the first connecting plate (523), a second connecting plate (525) is slidably mounted on the outside of the first sliding column (522), a first spring (526) is fixedly mounted between the second connecting plate (525) and the first connecting plate (523), an electric push rod (527) is fixedly mounted on the outer side of the rotating plate (521), and a push block (528) is fixedly mounted on the output end of the electric push rod (527).
5. The material suction device for an electrolytic unit according to claim 4, characterized in that: A groove is provided inside the second connecting plate (525) at a position corresponding to the push block (528), and the push block (528) is inserted into the groove.
6. The material suction device for an electrolytic unit according to claim 4, characterized in that: The protective mechanism (6) comprises a bolt (601), wherein the bolt (601) is threadedly mounted inside the support frame (1), a positioning plate (602) is threadedly mounted on the outside of the bolt (601), a vertical plate (603) is fixedly mounted on the outside of the positioning plate (602), a second sliding column (604) is slidably mounted inside the vertical plate (603), a third connecting plate (605) is fixedly mounted on one end of the second sliding column (604), a protective pad (606) is fixedly mounted on the inner side of the third connecting plate (605), and a second spring (607) is fixedly mounted between the third connecting plate (605) and the vertical plate (603).
7. The material suction device for an electrolytic unit according to claim 6, characterized in that: Two groups of the protection mechanisms (6) are provided, and the two groups of the protection mechanisms (6) are symmetrically arranged on the top of the support frame (1).
Citation Information
Patent Citations
Material suction crown block special for electrolytic aluminum
CN214830716U