Heat treatment device for spline housing production

By introducing vibration components and flip components into the spline sleeve heat treatment device, the problems of uneven heat treatment and water droplet adhesion in the spline sleeve heat treatment are solved, and more efficient heat treatment and more uniform quality are achieved.

CN222499254UActive Publication Date: 2025-02-18CHENGDU SHENGHONG TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421292883.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-02-18
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

During the heat treatment of spline sleeves, there are problems of uneven heat and water droplet adhesion, resulting in reduced quality and low heat treatment efficiency.

Method used

A heat treatment device including a vibration assembly and a flip assembly is designed. The vibration assembly generates vibration to shake the droplets through the coordination of the electric telescopic column and the impact rod; the rotation assembly drives the rotation plate to flip in the placement frame by driving the motor and the reciprocating screw to improve the uniformity of heat treatment.

Benefits of technology

It effectively solves the problems of uneven heat treatment and water droplet adhesion in spline heat treatment, improves the heat treatment efficiency and the production efficiency of spline sleeves, and ensures the uniformity of quality after heat treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heat treatment device for spline housing production, which belongs to the technical field of spline housing production and comprises a heat treatment box, a box door is fixedly mounted on the side wall of the heat treatment box through a hinge, and a vibration component is arranged on the inner side wall of the heat treatment box; according to the device, through the arrangement of the vibration assembly, under the action of the fixed top block on the fixed plate, the sliding block enables the impact rod to move backwards under the action of the fixed ring and the telescopic spring, after the sliding block is separated from the fixed top block, the impact rod is restored to the original position under the action of the telescopic spring, and at the moment, the impact rod impacts the side wall of the placing frame; when the spline housing is quenched, the impacted placing frame vibrates, so that water adhered to the spline housing is shaken off, non-uniformity of the quenched spline housing caused by adhered water drops is avoided, meanwhile, the water drops are shaken off, subsequent spline housing cleaning steps are reduced, the heat treatment efficiency of the spline housing is improved, and the production efficiency of the spline housing is further improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of spline sleeve production, and in particular relates to a heat treatment device for spline sleeve production. Background Art

[0002] The spline sleeve is a mechanical part, which is mainly used to connect two shafts or shaft and casing to make them rotate synchronously. Its main functions are: connecting: the spline sleeve can connect the torque of two different shafts to make them run synchronously; positioning: the spline sleeve helps to position the shaft so that the relative position between the shafts remains fixed; transmitting torque: the spline sleeve can transmit torque so that the machine can work normally. Heat treatment process is required in the production of spline sleeves.

[0003] The Chinese patent discloses a heat treatment device (CN213147406U), including a first heating chamber, a second heating chamber, a heating device and a fixing device, the first heating chamber includes an upper chamber and a lower chamber, the heating device includes an upper heating device and a lower heating device, the upper heating device is located in the upper chamber, and the lower heating device is located in the lower chamber; the second heating chamber is located between the upper chamber and the lower chamber; the side walls of the upper chamber and the lower chamber are respectively provided with at least one group of fixing holes, the heating device is arranged in the fixing holes, the ends of the heating device extend from the fixing holes and extend to the outside of the fixing device; the fixing device is connected to the outer wall of the first heating chamber, and is used to fix the heating device in the fixing holes. The current heat treatment method is easy to cause uneven heating of the spline sleeve, which is easy to reduce the quality of the spline sleeve on the one hand, and reduce the efficiency of the heat treatment of the spline sleeve on the other hand, and the water droplets adhering to the outer surface after quenching are also easy to cause unevenness of the spline sleeve. For this reason, a heat treatment device for spline sleeve production is provided. Utility Model Content

[0004] The utility model aims to solve the problems of uniformity and inconvenience in cleaning water drops during heat treatment of spline sleeves, and proposes a heat treatment device for spline sleeve production.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a heat treatment device for spline sleeve production, comprising a heat treatment box, a box door is fixedly installed on the side wall of the heat treatment box through a hinge, a vibration component is arranged on the inner side wall of the heat treatment box, and a flip component is arranged on the side wall of the heat treatment box;

[0006] The vibration assembly includes a fixing plate and a positioning plate, the side wall of the fixing plate is fixedly connected to the inner wall of the heat treatment box, a fixed top block is fixedly installed on the outer surface of the fixing plate, and a telescopic spring is fixedly installed on the side wall of the positioning plate.

[0007] As a further description of the above technical solution:

[0008] A fixing ring is fixedly installed at one end of the telescopic spring, a striking rod is fixedly installed on the inner wall of the fixing ring, and one end of the striking rod penetrates the interior of the telescopic spring and extends to the outside of the other side wall of the positioning plate.

[0009] As a further description of the above technical solution:

[0010] A connecting block is fixedly mounted on the outer surface of the impact rod, a sliding block is fixed on one end of the connecting block, and the sliding block is adapted to the fixed top block.

[0011] As a further description of the above technical solution:

[0012] An electric telescopic column is fixedly installed on the inner wall of the top surface of the heat treatment box, and a placement frame is fixedly installed on one end of the electric telescopic column. The placement frame adopts a filter screen design, the lower surface of the placement frame is fixedly connected to the upper surface of the positioning plate, and the other end of the impact rod is fitted with the outer surface of the placement frame. A quenching pool is fixedly installed on the inner wall of the bottom surface of the heat treatment box.

[0013] As a further description of the above technical solution:

[0014] The flipping assembly includes a mounting cover, a side wall of the mounting cover is fixedly connected to the side wall of the heat treatment box, a driving motor is fixedly mounted on the inner wall of the mounting cover, a reciprocating screw is fixedly mounted on the output end of the driving motor, one end of the reciprocating screw extends to the interior of the heat treatment box and is rotatably connected to the inner wall of the heat treatment box.

[0015] As a further description of the above technical solution:

[0016] A threaded sleeve is threadedly installed on the outer surface of the reciprocating screw, a telescopic rod is fixedly installed on the lower surface of the threaded sleeve, one end of the telescopic rod extends to the interior of the placement frame, and a flip plate is fixedly installed on one end of the telescopic rod, and both side walls of the flip plate are slidably connected to the inner walls of both sides of the placement frame through limit blocks, and the lower surface of the flip plate is in contact with the bottom inner wall of the placement frame.

[0017] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:

[0018] 1. In the utility model, a vibration component is provided, and the electric telescopic column moves the placement frame into the quenching pool to quench the spline sleeve. After the quenching is completed, the electric telescopic column raises the placement frame. In the process of lowering and raising the placement frame, the placement frame will drive the impact rod to synchronously lower and rise through the positioning plate. Under the action of the fixed top block on the fixed plate, the slider causes the impact rod to move backward first under the action of the fixed ring and the telescopic spring. When the slider is separated from the fixed top block, the impact rod is restored to its original position under the action of the telescopic spring. At this time, the impact rod impacts the side wall of the placement frame, and the impacted placement frame will vibrate, thereby shaking off the water adhered to the spline sleeve, avoiding the uneven spline sleeve after quenching caused by the adhered water droplets. At the same time, the water droplets are shaken off, reducing the subsequent steps of cleaning the spline sleeve, improving the heat treatment efficiency of the spline sleeve, and further improving the production efficiency of the spline sleeve.

[0019] 2. In the utility model, a flipping assembly is provided. During the heat treatment of the spline sleeve, the driving motor drives the reciprocating screw to rotate. As the reciprocating screw rotates, the threaded sleeve is driven to move under the action of the thread. The threaded sleeve drives the flipping plate to move back and forth in the placement frame under the limit of the limit block through the telescopic rod. At this time, the flipping plate will flip the spline sleeve in the placement frame, thereby improving the uniformity of the spline sleeve during the heat treatment process, thereby ensuring the uniformity of the quality of the spline sleeve after heat treatment. At the same time, flipping the spline sleeve can also improve the heat treatment efficiency of the spline sleeve. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional structural schematic diagram of a heat treatment device for producing spline sleeves.

[0021] Figure 2 This is a schematic diagram of the internal structure of a heat treatment device for producing spline sleeves.

[0022] Figure 3 A heat treatment device for spline sleeve production Figure 2 Schematic diagram of the enlarged internal structure at point A in the middle.

[0023] Figure 4 It is a schematic diagram of the partial three-dimensional structure of a vibration component in a heat treatment device for spline sleeve production.

[0024] Legend:

[0025] 1. Heat treatment box; 2. Box door; 3. Flip assembly; 31. Mounting cover; 32. Drive motor; 33. Reciprocating screw; 34. Threaded sleeve; 35. Telescopic rod; 36. Flip plate; 4. Vibration assembly; 41. Fixed plate; 42. Fixed top block; 43. Positioning plate; 44. Telescopic spring; 45. Fixed ring; 46. Impact rod; 47. Connecting block; 48. Slider; 5. Quenching pool; 6. Electric telescopic column; 7. Placement frame. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-4 The utility model provides a technical solution: a heat treatment device for spline sleeve production, comprising a heat treatment box 1, a box door 2 is fixedly installed on the side wall of the heat treatment box 1 through a hinge, a vibration component 4 is arranged on the inner side wall of the heat treatment box 1, and a flip component 3 is arranged on the side wall of the heat treatment box 1;

[0028] The vibration assembly 4 includes a fixing plate 41 and a positioning plate 43. The side wall of the fixing plate 41 is fixedly connected to the inner side wall of the heat treatment box 1. A fixed top block 42 is fixedly installed on the outer surface of the fixing plate 41. A telescopic spring 44 is fixedly installed on the side wall of the positioning plate 43. A fixing ring 45 is fixedly installed on one end of the telescopic spring 44. A striking rod 46 is fixedly installed on the inner wall of the fixing ring 45. One end of the striking rod 46 passes through the interior of the telescopic spring 44 and extends to the outside of the other side wall of the positioning plate 43. The striking rod 46 A connecting block 47 is fixedly installed on the outer surface, a sliding block 48 is fixed on one end of the connecting block 47, and the sliding block 48 is adapted to the fixed top block 42. An electric telescopic column 6 is fixedly installed on the inner wall of the top surface of the heat treatment box 1, and a placement frame 7 is fixedly installed on one end of the electric telescopic column 6. The placement frame 7 adopts a filter screen design, and the lower surface of the placement frame 7 is fixedly connected to the upper surface of the positioning plate 43. The other end of the impact rod 46 is fitted with the outer surface of the placement frame 7, and a quenching pool 5 is fixedly installed on the inner wall of the bottom surface of the heat treatment box 1.

[0029] The specific implementation method is as follows: the electric telescopic column 6 moves the placement frame 7 into the quenching pool 5 to quench the spline sleeve. After the quenching is completed, the electric telescopic column 6 raises the placement frame 7. In the process of lowering and raising the placement frame 7, the placement frame 7 will drive the impact rod 46 to synchronously lower and rise through the positioning plate 43. Under the action of the fixed top block 42 on the fixed plate 41, the slider 48 causes the impact rod 46 to move backward first under the action of the fixed ring 45 and the telescopic spring 44. When the slider 48 is separated from the fixed top block 42, the impact rod 46 is restored to its original position under the action of the telescopic spring 44. At this time, the impact rod 46 hits the side wall of the placement frame 7, and the impacted placement frame 7 will vibrate, thereby shaking off the water adhering to the spline sleeve.

[0030] The flip assembly 3 includes a mounting cover 31, the side wall of the mounting cover 31 is fixedly connected to the side wall of the heat treatment box 1, a driving motor 32 is fixedly installed on the inner wall of the mounting cover 31, a reciprocating screw 33 is fixedly installed on the output end of the driving motor 32, one end of the reciprocating screw 33 extends to the interior of the heat treatment box 1 and is rotatably connected to the inner wall of the heat treatment box 1, a threaded sleeve 34 is threadedly installed on the outer surface of the reciprocating screw 33, a telescopic rod 35 is fixedly installed on the lower surface of the threaded sleeve 34, one end of the telescopic rod 35 extends to the interior of the placement frame 7, and a flip plate 36 is fixedly installed on one end of the telescopic rod 35, both side walls of the flip plate 36 are slidably connected to the inner walls of the placement frame 7 through limit blocks, and the lower surface of the flip plate 36 is in contact with the bottom inner wall of the placement frame 7.

[0031] The specific implementation method is as follows: during the heat treatment of the spline sleeve, the driving motor 32 drives the reciprocating screw 33 to rotate. As the reciprocating screw 33 rotates, the threaded sleeve 34 is driven to move under the action of the thread. The threaded sleeve 34 drives the flip plate 36 to move back and forth in the placement frame 7 under the limit of the limit block through the telescopic rod 35. At this time, the flip plate 36 will flip the spline sleeve in the placement frame 7.

[0032] Working principle: after opening the box door 2, the spline sleeve is placed in the placement frame 7, and then the box door 2 is closed, and the heat treatment box 1 performs heat treatment on the spline sleeve in the placement frame 7. During the heat treatment of the spline sleeve, the driving motor 32 drives the reciprocating screw 33 to rotate. As the reciprocating screw 33 rotates, the threaded sleeve 34 is driven to move under the action of the thread. The threaded sleeve 34 drives the flip plate 36 to move back and forth in the placement frame 7 under the limit of the limit block through the telescopic rod 35. At this time, the flip plate 36 will flip the spline sleeve in the placement frame 7, and then the electric telescopic column 6 moves the placement frame 7 into the quenching pool 5 to quench the spline sleeve. After the quenching is completed, the electric telescopic column 6 raises the placement frame 7. During the process of the placement frame 7 being lowered and raised, the placement frame 7 will drive the impact rod 46 to be synchronously lowered and raised through the positioning plate 43. Under the action of the fixed top block 42 on the fixed plate 41, the slider 48 makes the impact rod 46 move backward first under the action of the fixed ring 45 and the telescopic spring 44. When the slider 48 is separated from the fixed top block 42, the impact rod 46 is restored to its original position under the action of the telescopic spring 44. At this time, the impact rod 46 hits the side wall of the placement frame 7, and the impacted placement frame 7 will vibrate, thereby shaking off the water adhering to the spline sleeve.

[0033] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A heat treatment device for producing a spline sleeve, comprising a heat treatment box (1), characterized in that: A box door (2) is fixedly mounted on the side wall of the heat treatment box (1) via a hinge, a vibration component (4) is arranged on the inner side wall of the heat treatment box (1), and a flip component (3) is arranged on the side wall of the heat treatment box (1); The vibration assembly (4) comprises a fixing plate (41) and a positioning plate (43); the side wall of the fixing plate (41) is fixedly connected to the inner wall of the heat treatment box (1); a fixed top block (42) is fixedly installed on the outer surface of the fixing plate (41); and a telescopic spring (44) is fixedly installed on the side wall of the positioning plate (43).

2. A heat treatment device for producing a spline sleeve according to claim 1, characterized in that: A fixing ring (45) is fixedly mounted on one end of the telescopic spring (44), and a striking rod (46) is fixedly mounted on the inner wall of the fixing ring (45). One end of the striking rod (46) passes through the interior of the telescopic spring (44) and extends to the outside of the other side wall of the positioning plate (43).

3. A heat treatment device for producing a spline sleeve according to claim 2, characterized in that: A connecting block (47) is fixedly mounted on the outer surface of the impact rod (46), a sliding block (48) is fixed on one end of the connecting block (47), and the sliding block (48) is adapted to the fixed top block (42).

4. A heat treatment device for producing a spline sleeve according to claim 3, characterized in that: An electric telescopic column (6) is fixedly mounted on the inner wall of the top surface of the heat treatment box (1); a placement frame (7) is fixedly mounted on one end of the electric telescopic column (6); the placement frame (7) adopts a filter screen design; the lower surface of the placement frame (7) is fixedly connected to the upper surface of the positioning plate (43); the other end of the impact rod (46) is in contact with the outer surface of the placement frame (7); and a quenching pool (5) is fixedly mounted on the inner wall of the bottom surface of the heat treatment box (1).

5. A heat treatment device for producing a spline sleeve according to claim 4, characterized in that: The flipping assembly (3) comprises a mounting cover (31), the side wall of the mounting cover (31) is fixedly connected to the side wall of the heat treatment box (1), a driving motor (32) is fixedly mounted on the inner wall of the mounting cover (31), a reciprocating screw (33) is fixedly mounted on the output end of the driving motor (32), one end of the reciprocating screw (33) extends into the interior of the heat treatment box (1) and is rotatably connected to the inner wall of the heat treatment box (1).

6. A heat treatment device for producing a spline sleeve according to claim 5, characterized in that: A threaded sleeve (34) is threadedly mounted on the outer surface of the reciprocating screw (33); a telescopic rod (35) is fixedly mounted on the lower surface of the threaded sleeve (34); one end of the telescopic rod (35) extends into the interior of the placement frame (7); a flip plate (36) is fixedly mounted on one end of the telescopic rod (35); two side walls of the flip plate (36) are slidably connected to two side inner walls of the placement frame (7) via limit blocks; and the lower surface of the flip plate (36) is in contact with the bottom inner wall of the placement frame (7).

Citation Information

Patent Citations

  • Heat treatment device

    CN213147406U