Water jet loom with double-layer production mechanism

Abstract

The utility model provides a water jet loom with a double-layer production mechanism, which comprises an upper loom component, a lower loom component and a water jet component, the upper loom component and the lower loom component have the same structure, and the lower loom component is mounted above the lower loom component through a mounting bracket. Compared with the prior art, the double-layer weaving machine has the advantages that by arranging the upper weaving machine assembly and the lower weaving machine assembly, the double-layer structure of the upper weaving machine assembly and the lower weaving machine assembly can weave two layers of fabrics at the same time, equivalently, double production tasks are completed at the same time, and therefore the overall production efficiency is improved; by means of the water pump and the water spraying piece which are symmetrically installed, it can be guaranteed that water is evenly sprayed to the fabric, the consistency of weaving quality is improved, and meanwhile the water tank and the water spraying piece on the fixing plate are simple in installation structure and convenient to maintain and clean.

Description

Technical Field

[0001] The utility model belongs to the field of textile equipment, in particular to a water jet loom with a double-layer production mechanism. Background Art

[0002] A water jet loom is a loom that uses water as a weft insertion medium. The principle is to spray water onto the fabric so that the weft thread passes through the warp thread to form the fabric. The water jet loom can weave various types of fabrics, such as curtains, tablecloths, clothing fabrics, etc. Although the structure of a single-layer water jet loom is relatively simple, the operation and maintenance are also relatively easy. It has only one layer of weaving mechanism and does not require a complex double-layer synchronous drive system, but the water jet loom has a single-layer production structure in actual use, which means that only one layer of fabric can be produced at a time, and the production efficiency is lower than that of a loom with a double or multi-layer structure. This may lead to a longer production cycle and affect the overall production capacity. This is because there is a lack of multi-layer working parts, and the lack of multi-layer working parts will not only lead to the above problems, but also the single-layer production structure makes the water jet loom can only use a part of the equipment and resources at the same time, resulting in low resource utilization. This may increase the production cost and energy consumption, so it is necessary to propose a new structure to solve the above technical problems. Utility Model Content

[0003] In view of the deficiencies in the prior art, the utility model aims to provide a water jet loom with a double-layer production mechanism to solve the problems raised in the above-mentioned background technology.

[0004] The utility model is realized through the following technical scheme: a water jet loom with a double-layer production mechanism, comprising: an upper loom assembly, a lower loom assembly and a water spray assembly, the upper loom assembly has the same structure as the lower loom assembly, the lower loom assembly is installed above the lower loom assembly through a mounting bracket, the lower loom assembly comprises a front mounting plate, a rear mounting plate, a loom frame, a textile roller wheel 1, a textile roller wheel 2, a motor 1 and a motor 2, a loom frame is installed between the front mounting plate and the rear mounting plate, a motor 1 and a motor 2 are installed on the front side surface of the front mounting plate, a textile roller wheel 1 and a textile roller wheel 2 are rotatably installed between the front mounting plate and the rear mounting plate through the motor 1 and the motor 2, the water spray assembly comprises a fixing plate, a water tank, a water inlet pipe and a water spray member, a water tank is installed on the upper side surface of the fixing plate, and water spray members are symmetrically installed on the left and right surfaces of the water tank.

[0005] As a preferred embodiment, the upper loom assembly and the lower loom assembly are symmetrically arranged with each other through a mounting bracket, the front mounting plate and the rear mounting plate of the lower loom assembly have the same structure, and two motors 1 and 2 are symmetrically mounted on the left edge and the right edge of the front mounting plate respectively.

[0006] As a preferred embodiment, the motor 1 is arranged obliquely above the motor 2, the output shafts of the two motors 1 are respectively rotatably connected to the two textile rollers 1, and the output shafts of the two motors 2 are respectively rotatably connected to the two textile rollers 2, and the textile rollers 1 and 2 have the same structure.

[0007] As a preferred embodiment, a loom is installed at the center position between the front mounting plate and the rear mounting plate, a fixing plate is installed above the upper loom assembly, the cross-section of the fixing plate is a U-shaped structure with the opening facing downward, and a water tank is installed at the center position of the upper surface of the fixing plate. The upper loom assembly and the lower loom group work in conjunction with each other, so that the double-layer structure of the upper and lower loom assemblies can weave two layers of fabric at the same time, which is equivalent to completing double the production tasks in the same time, thereby improving the overall production efficiency. At the same time, users can also weave fabrics of different types, colors or textures on the upper and lower loom assemblies to achieve a more diversified product portfolio.

[0008] As a preferred embodiment, a water inlet pipe is installed on the front surface of the water tank, and the end of the water inlet pipe away from the water tank is connected to the water supply equipment. A water pump is respectively installed at the center of the left edge and the right edge of the upper surface of the water tank, and the water inlet end of the water pump is arranged inside the water tank through a pipe.

[0009] As a preferred embodiment, the water spray component includes a water outlet pipe and a nozzle. A plurality of nozzles are evenly installed on the outer surface of the water outlet pipe. The outer surface of the water outlet pipe is connected to the water outlet end of the water pump through a pipeline. The injection end of the nozzle is aligned with the textile roller one and the textile roller two. Through the symmetrically installed water pump and water spray component, water can be evenly sprayed onto the fabric to improve the consistency of weaving quality. At the same time, the water tank and the water spray component on the fixed plate have a simple installation structure and are easy to maintain and clean.

[0010] After adopting the above technical scheme, the beneficial effect of the utility model is as follows: by setting an upper loom assembly and a lower loom assembly, the upper loom assembly is installed above the lower loom assembly through an installation bracket. When in use, the upper loom assembly and the lower loom assembly work in conjunction with each other, so that the double-layer structure of the upper and lower loom assemblies can weave two layers of fabric at the same time, which is equivalent to completing double the production tasks in the same time, thereby improving the overall production efficiency. At the same time, users can also weave fabrics of different types, colors or textures on the upper and lower loom assemblies to achieve a more diversified product combination.

[0011] By setting up a water spray assembly, the water spray assembly includes a fixed plate, a water tank, a water inlet pipe and a water spray component. The water tank is installed on the upper surface of the fixed plate, and a water pump is symmetrically installed on the upper surface of the water tank. A water spray component is symmetrically installed on the left surface and the right surface of the water tank, and a water inlet pipe is installed on the front surface of the water tank. When in use, the symmetrically installed water pump and water spray component can ensure that water is evenly sprayed on the fabric, thereby improving the consistency of weaving quality. At the same time, the water tank and the water spray component on the fixed plate have a simple installation structure, which is easy to maintain and clean. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0013] Figure 1 It is a schematic diagram of a lower loom assembly of a water jet loom with a double-layer production mechanism according to the utility model.

[0014] Figure 2 It is a schematic diagram of an upper loom assembly of a water jet loom with a double-layer production mechanism according to the utility model.

[0015] Figure 3 It is a schematic diagram of a water jet assembly of a water jet loom with a double-layer production mechanism according to the utility model.

[0016] In the figure, 100-upper loom assembly, 110-mounting bracket;

[0017] 200-front mounting plate, 210-weaving frame, 220-rear mounting plate, 230-motor 1, 240-textile roller 1, 250-motor 2, 260-textile roller 2;

[0018] 300-fixing plate, 310-water tank, 320-water inlet pipe, 330-water pump, 340-water outlet pipe, 341-sprinkler head. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figures 1 to 3The utility model provides a technical solution: a water jet loom with a double-layer production mechanism, comprising: an upper loom assembly 100, a lower loom assembly and a water jet assembly, the upper loom assembly 100 has the same structure as the lower loom assembly, the lower loom assembly is installed above the lower loom assembly through a mounting bracket 110, the lower loom assembly comprises a front mounting plate 200, a rear mounting plate 220, a weaving frame 210, a textile roller wheel 1 240, a textile roller wheel 260, a motor 1 230 and a motor 2 250, the front mounting plate 200 and the rear mounting plate A loom 210 is installed between the front mounting plate 200 and the rear mounting plate 220, a motor 230 and a motor 250 are installed on the front surface of the front mounting plate 200, a textile roller 240 and a textile roller 260 are installed between the front mounting plate 200 and the rear mounting plate 220 through the rotation of the motor 230 and the motor 250, and the water spray assembly includes a fixed plate 300, a water tank 310, a water inlet pipe 320 and a water spray part, the water tank 310 is installed on the upper surface of the fixed plate 300, and the water spray parts are symmetrically installed on the left and right surfaces of the water tank 310.

[0021] See also Figures 1 to 3 As the first embodiment of the utility model: the upper loom assembly 100 and the lower loom assembly are symmetrically arranged with each other through the mounting bracket 110, the front mounting plate 200 and the rear mounting plate 220 of the lower loom assembly have the same structure, and the left edge and the right edge of the front mounting plate 200 are symmetrically mounted with two motors 1 230 and two motors 250 respectively;

[0022] The motor 1 230 is disposed obliquely above the motor 250. The output shafts of the two motors 1 230 are respectively rotatably connected to the two textile rollers 1 240. The output shafts of the two motors 250 are respectively rotatably connected to the two textile rollers 2 260. The textile rollers 1 240 and the textile rollers 2 260 have the same structure.

[0023] When in use, the user can wind the warp and weft to be woven on the outer surface of the textile roller 1 240 and the textile roller 2 260, and then the user can start the motor to drive the textile roller 1 240 and the textile roller 2 260 to rotate (the user can install multiple textile rollers between the front mounting plate 200 and the rear mounting plate 220, and the number of textile rollers to be installed can be selected according to the user's actual needs. As for how to use the textile rollers for weaving operations, it is based on the user's own weaving requirements and different weaving methods. The weaving steps and weaving principles will not be repeated here). The upper loom assembly 100 and the lower loom group work in conjunction with each other, so that the double-layer structure of the upper and lower loom assemblies can weave two layers of fabric at the same time, which is equivalent to completing double the production tasks in the same time, thereby improving the overall production efficiency. At the same time, the user can also weave fabrics of different types, colors or textures on the upper and lower loom assemblies to achieve a more diversified product portfolio.

[0024] See also Figures 1 to 3 As a second embodiment of the utility model: a loom frame 210 is installed at the center position between the front mounting plate 200 and the rear mounting plate 220, a fixing plate 300 is installed above the upper loom assembly 100, the cross section of the fixing plate 300 is a downward-opening U-shaped structure, and a water tank 310 is installed at the center position of the upper side surface of the fixing plate 300;

[0025] A water inlet pipe 320 is installed on the front surface of the water tank 310. One end of the water inlet pipe 320 away from the water tank 310 is connected to the water supply device. A water pump 330 is installed at the center of the left edge and the right edge of the upper surface of the water tank 310. The water inlet end of the water pump 330 is arranged inside the water tank 310 through a pipeline.

[0026] The water spraying part includes a water outlet pipe 340 and a nozzle 341. A plurality of nozzles 341 are evenly installed on the outer surface of the water outlet pipe 340. The outer surface of the water outlet pipe 340 is connected to the water outlet end of the water pump 330 through a pipeline. The spraying end of the nozzle 341 is aligned with the textile roller 1 240 and the textile roller 2 260.

[0027] When the upper loom assembly 100 and the lower loom assembly are in use, the user can start the water supply device, and fill water into the water tank 310 through the water supply device and the water inlet pipe 320. Then, the user can start the two water pumps 330 on the upper surface of the water tank 310, so that the two water pumps 330 work to pump the water out of the water tank 310 through the pipeline, and then after the water in the water tank 310 is pumped out, it enters the water outlet pipe 340, and the water outlet pipe 340 sprays water through the nozzle 341. At this time, the water is sprayed out. The water will soak the warp and weft on the outer surface of textile roller 1 240 and textile roller 2 260. The water spray can wet the weft, making it easier to pass through the warp, thereby forming a fabric. The wetting effect of water can reduce the friction between the weft and the warp, making the weaving process smoother. At the same time, the symmetrically installed water pump 330 and water spray parts can ensure that water is evenly sprayed onto the fabric, thereby improving the consistency of weaving quality. At the same time, the water tank 310 and the water spray parts on the fixed plate 300 have a simple installation structure and are easy to maintain and clean.

[0028] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A water jet loom with a double-layer production mechanism, comprising: An upper loom assembly (100), a lower loom assembly and a water spray assembly, characterized in that the upper loom assembly (100) has the same structure as the lower loom assembly, the lower loom assembly is installed above the lower loom assembly via a mounting bracket (110), and the lower loom assembly comprises a front mounting plate (200), a rear mounting plate (220), a weaving frame (210), a textile roller wheel 1 (240), a textile roller wheel 2 (260), a motor 1 (230) and a motor 2 (250); A weaving frame (210) is installed between the front mounting plate (200) and the rear mounting plate (220); a motor 1 (230) and a motor 2 (250) are installed on the front surface of the front mounting plate (200); a textile roller 1 (240) and a textile roller 2 (260) are installed between the front mounting plate (200) and the rear mounting plate (220) to rotate via the motor 1 (230) and the motor 2 (250); The water spray assembly comprises a fixing plate (300), a water tank (310), a water inlet pipe (320) and a water spray component. The water tank (310) is installed on the upper surface of the fixing plate (300), and the water spray components are symmetrically installed on the left and right surfaces of the water tank (310).

2. A water jet loom with a double-layer production mechanism as claimed in claim 1, characterized in that: The upper loom assembly (100) and the lower loom assembly are symmetrically arranged with each other via a mounting bracket (110); the front mounting plate (200) and the rear mounting plate (220) of the lower loom assembly have the same structure; two motors 1 (230) and two motors 2 (250) are symmetrically mounted on the left and right edges of the front mounting plate (200), respectively.

3. A water jet loom with a double-layer production mechanism as claimed in claim 2, characterized in that: The motor one (230) is arranged obliquely above the motor two (250), and the output shafts of the two motors one (230) are respectively rotatably connected to the two textile rollers one (240), and the output shafts of the two motors two (250) are respectively rotatably connected to the two textile rollers two (260), and the textile rollers one (240) and the textile rollers two (260) have the same structure.

4. A water jet loom with a double-layer production mechanism as claimed in claim 3, characterized in that: A loom frame (210) is installed at the center position between the front mounting plate (200) and the rear mounting plate (220), a fixing plate (300) is installed above the upper loom assembly (100), the cross section of the fixing plate (300) is a U-shaped structure with an opening facing downward, and a water tank (310) is installed at the center position of the upper surface of the fixing plate (300).

5. A water jet loom with a double-layer production mechanism as claimed in claim 4, characterized in that: A water inlet pipe (320) is installed on the front surface of the water tank (310), and one end of the water inlet pipe (320) away from the water tank (310) is connected to a water supply device. A water pump (330) is installed at the center of the left edge and the right edge of the upper surface of the water tank (310), respectively, and the water inlet end of the water pump (330) is arranged inside the water tank (310) through a pipeline.

6. A water jet loom with a double-layer production mechanism as claimed in claim 5, characterized in that: The water spraying member comprises a water outlet pipe (340) and a spray head (341); a plurality of spray heads (341) are evenly mounted on the outer surface of the water outlet pipe (340); the outer surface of the water outlet pipe (340) is connected to the water outlet end of a water pump (330) via a pipeline; and the spray ends of the spray heads (341) are aligned with the first textile roller (240) and the second textile roller (260).

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