Elastic gray fabric leveling device

By designing an elastic grey cloth leveling device including an adjustment seat, an inner bearing, a fixed bearing and a transmission head, the problem that the leveling roller and the grey cloth surface cannot be closely fit, and the effect of effectively removing wrinkles and improving the grey cloth flatness is achieved.

CN222499728UActive Publication Date: 2025-02-18QINGDAO YULIN TEXTILE CO LTD
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Patent Information

Application Number
CN202420913108.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-02-18
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

In the prior art, when flattening elastic grey fabrics, the flat rollers and the grey fabric surface cannot be kept tightly fit, resulting in the inability to effectively remove wrinkles, affecting the appearance quality of the grey fabric and may lead to defects on the finished fabric surface.

Method used

An elastic grey cloth leveling device is designed, including connecting the top plate, adjusting seat, inner bearing, fixed bearing and transmission head. The upper leveling roller is driven to move up and down through the adjustment seat, and the fixed bearing ensures the rotation of the lower leveling roller at the limit, and the transmission is carried out. The head conducts the power transmission of the external motor to ensure that the flat roller is in close contact with the grey cloth.

Benefits of technology

Effectively remove wrinkles on the surface of the grey fabric, improve the flatness and appearance quality of the grey fabric, prevent the amplification of wrinkles during subsequent processing, and improve the overall quality of the finished product.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222499728U_ABST
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Abstract

The utility model provides an elastic gray fabric leveling device which comprises a connecting top plate and a limiting cover, and the lower end of the connecting top plate is provided with a connecting frame used for being connected with the connecting top plate and used for positioning and supporting. Limiting rotation of the lower leveling roller is guaranteed through the fixed bearing, transmission force of an external motor is transmitted through the transmission head, the lower leveling roller is driven to rotate, and soft flocks in gray fabric are prevented from falling into the fixed bearing and the inner bearing through the limiting cover. The two sets of adjusting seats are arranged on the upper leveling roller, the rotating effect of inner bearings and fixed bearings is influenced, it is guaranteed that the two sets of adjusting seats move up and down in the vertical direction through guide strips and embedded grooves, pressure slow release is kept at the lower ends of the adjusting seats through spring dampers, and meanwhile it is guaranteed that the gray fabric is precisely pressed and held by the upper leveling roller.
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Description

Technical Field

[0001] The utility model belongs to the technical field of grey cloth leveling, and relates to a device for leveling elastic grey cloth. Background Art

[0002] Stretch fabric is a kind of elastic textile, which is widely used in clothing, home decoration, car interior and other fields. In clothing, stretch fabric is mainly used to make tights, sportswear, underwear and other clothing that require high elasticity. Its excellent elasticity and comfort allow the wearer to move more freely while maintaining a comfortable feeling. In the textile production process, the flattening of stretch fabric is a crucial link. The main purpose of the flattening process is to remove wrinkles in the fabric through a series of mechanical devices, such as flattening rollers, to make its surface smooth and flat, and provide a good foundation for subsequent processing procedures such as printing, dyeing, cutting, etc. When the flattening roller cannot keep a close fit with the surface of the stretch fabric during the flattening process, a series of problems will arise.

[0003] The wrinkles on the surface of the grey fabric cannot be effectively removed, which directly affects the appearance quality of the grey fabric. In the subsequent processing, these wrinkles may be further magnified, resulting in obvious defects on the finished fabric surface, reducing the overall quality of the product.

[0004] This will make the grey fabric easily deformed when subjected to external forces, affecting dimensional stability. In the subsequent processing and use process, this dimensional instability may cause problems such as shrinkage and deformation of clothing, seriously affecting the wearing comfort and service life of clothing. Therefore, a stretch grey fabric flattening device is urgently needed to solve the above problems. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model aims to provide a stretch fabric flattening device to solve the problems raised in the above-mentioned background technology.

[0006] The utility model is realized by the following technical scheme: a stretch fabric flattening device, comprising: a connecting top plate and a limiting cover, wherein the lower end of the connecting top plate is provided with a connecting frame for connecting with the connecting top plate and positioning support;

[0007] A group of brackets are provided on both sides of the connecting frame for limiting and engaging the upper and lower leveling rollers on both sides, and a group of adjustment slots are provided inside the brackets for adjusting the seat to move up and down;

[0008] An adjustment seat for driving the upper leveling roller to move up and down is provided inside the adjustment groove, a connecting head for driving the adjustment seat to move up and down is provided at the upper end of the adjustment seat, an inner bearing for movable limiting engagement with the left and right sides of the upper leveling roller is provided in the middle position inside the adjustment seat, and the upper leveling roller can be driven to move up and down by using the adjustment seat.

[0009] As a preferred embodiment, two groups of pressure-relieving components for releasing the downward pressure of the adjusting seat are provided at the lower end of the adjusting seat, and a group of fixed bearings for limiting the movable connection of the left and right sides of the lower leveling roller are provided at the lower ends of the two groups of pressure-relieving components. The fixed bearings can be used to ensure the limited rotation of the lower leveling roller.

[0010] As a preferred embodiment, a lower leveling roller for squeezing, flattening and supporting the lower end of the elastic fabric is provided on the inner side of the fixed bearing, and a group of transmission heads for connecting to the external motor power transmission are provided on the right inner end of the lower leveling roller, which can transmit the transmission force of the external motor and drive the lower leveling roller to rotate by using the transmission head.

[0011] As a preferred embodiment, the inner bearings on the left side of the upper and lower leveling rollers and the outer side of the fixed bearings are provided with a group of limit covers for preventing the entry of grey cloth debris. The limit covers are connected and fixed to the corresponding inner bearings and the outer side of the fixed bearings by a plurality of groups of bolts. The limit covers can be used to prevent the debris in the grey cloth from falling into the fixed bearings and the inner bearings, and affect the rotation effect of the inner bearings and the fixed bearings.

[0012] As a preferred embodiment, the upper end of the connecting head passes through the interior of the connecting frame and is connected to the external electric cylinder, the external electric cylinder and the connecting head are an integrated structure, and the lower end of the connecting head is fixedly connected to the upper end of the adjustment seat.

[0013] As a preferred embodiment, the adjustment seat is provided with a group of embedded grooves for guiding on both the front and rear sides, the cross-section of the embedded groove is a concave structure, and the adjustment groove is provided with a group of guide strips for interlocking with the embedded grooves on both the front and rear sides. By using the guide strips and the embedded grooves, the two groups of adjustment seats can be ensured to maintain vertical up and down movement.

[0014] As a preferred embodiment, the upper leveling roller is a movable position mechanism, the lower leveling roller is a fixed position mechanism, the lower end of the adjustment seat is connected and fixed to the upper end of the pressure relief component, the lower end of the pressure relief component is connected and fixed to the upper end of the fixed bearing, and the pressure relief component is a spring damper, which can maintain pressure relief on the lower end of the adjustment seat by using the spring damper, while ensuring that the upper leveling roller can precisely press the grey cloth.

[0015] After adopting the above technical scheme, the beneficial effects of the utility model are: by using the adjustment seat to drive the upper leveling roller to move up and down, by using the fixed bearing to ensure the limited rotation of the lower leveling roller, by using the transmission head to transmit the transmission force of the external motor and drive the lower leveling roller to rotate, by using the limit cover to prevent the hair in the grey cloth from falling into the fixed bearing and the inner bearing, and affecting the rotation effect of the inner bearing and the fixed bearing, by using the guide strip and the embedded groove to ensure that the two groups of adjustment seats maintain vertical up and down movement, by using the spring damper to maintain the pressure release on the lower end of the adjustment seat, and at the same time ensure that the upper leveling roller can precisely press the grey cloth. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0017] Figure 1 It is a schematic diagram of the structure of a stretch grey fabric flattening device of the utility model, viewed from the left front oblique side;

[0018] Figure 2 It is a schematic diagram of the structure of a stretch grey fabric flattening device of the utility model, viewed from the top at the right front oblique side;

[0019] Figure 3 This is a left rear oblique top view of a stretch grey fabric flattening device of the utility model;

[0020] Figure 4 This is an enlarged view of the structure at position A in a stretch fabric flattening device of the utility model;

[0021] In the figure: 100-connecting top plate, 110-connecting frame, 120-connecting head, 130-bracket, 140-adjusting seat, 150-inner bearing, 160-pressure relief component, 170-embedded shell, 180-rotating shaft, 190-upper leveling roller, 200-lower leveling roller, 210-transmission head, 220-fixed bearing, 230-limiting cover. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-Figure 4 , a stretch fabric flattening device, comprising: a connecting top plate 100, an upper flattening roller 190, a lower flattening roller 200 and a limiting cover 230, a connecting frame 110 for connecting to and positioning the connecting top plate 100 is provided at the lower end of the connecting top plate 100;

[0024] A set of brackets 130 are provided on both sides of the connecting frame 110 for limiting and engaging the upper and lower leveling rollers 190 and 200 on both sides. A set of adjustment slots are provided inside the brackets 130 for adjusting the seat 140 to move up and down.

[0025] An adjusting seat 140 is provided inside the adjusting groove for driving the upper leveling roller 190 to move up and down. A connecting head 120 is provided at the upper end of the adjusting seat 140 for driving the adjusting seat 140 to move up and down. An inner bearing 150 is provided in the middle position inside the adjusting seat 140 for movable limiting engagement with the left and right sides of the upper leveling roller 190. The upper leveling roller 190 can be driven to move up and down by using the adjusting seat 140.

[0026] Two groups of pressure-relieving components 160 for releasing the downward pressure of the adjusting seat 140 are provided at the lower end of the adjusting seat 140. A group of fixed bearings 220 for limiting the movable connection of the left and right sides of the lower leveling roller 200 are provided at the lower end of the two groups of pressure-relieving components 160. The fixed bearings 220 can be used to ensure the limited rotation of the lower leveling roller 200.

[0027] A lower leveling roller 200 for squeezing, flattening and supporting the lower end of the elastic fabric is provided on the inner side of the fixed bearing 220. A group of transmission heads 210 for connecting to the external motor power transmission are provided on the inner right end of the lower leveling roller 200. The transmission head 210 can be used to transmit the transmission force of the external motor and drive the lower leveling roller 200 to rotate.

[0028] A group of limit covers 230 are provided on the outer sides of the inner bearing 150 and the fixed bearing 220 on the left side of the upper leveling roller 190 and the lower leveling roller 200 to prevent the entry of hair scraps from the grey cloth. The limit covers 230 are fixed to the outer sides of the corresponding inner bearing 150 and the fixed bearing 220 by a plurality of groups of bolts. The limit covers 230 can be used to prevent hair scraps in the grey cloth from falling into the fixed bearing 220 and the inner bearing 150, and affect the rotation effect of the inner bearing 150 and the fixed bearing 220.

[0029] The upper end of the connecting head 120 passes through the interior of the connecting frame 110 and is connected to the external electric cylinder. The external electric cylinder and the connecting head 120 are an integrated structure. The lower end of the connecting head 120 is connected and fixed to the upper end of the adjusting seat 140 .

[0030] A group of embedded grooves for guiding are provided on the front and rear sides of the adjustment seat 140. The cross-section of the embedded groove is a concave structure. A group of guide strips for interlocking with the embedded grooves are provided on the front and rear sides of the adjustment groove. The two groups of adjustment seats 140 can be ensured to maintain vertical up and down movement by using the guide strips and the embedded grooves.

[0031] The upper leveling roller 190 is a movable position mechanism, the lower leveling roller 200 is a fixed position mechanism, the lower end of the adjusting seat 140 is connected and fixed to the upper end of the pressure relief component 160, the lower end of the pressure relief component 160 is connected and fixed to the upper end of the fixed bearing 220, and the pressure relief component 160 is a spring damper, which can maintain pressure relief on the lower end of the adjusting seat 140 by using the spring damper, while ensuring that the upper leveling roller 190 can precisely press the grey cloth.

[0032] See also Figure 1-Figure 4 , as the first embodiment of the utility model: in order to solve the problem that wrinkles on the surface of the grey cloth cannot be effectively removed, which directly affects the appearance quality of the grey cloth, in the subsequent processing process, these wrinkles may be further magnified, resulting in obvious defects on the surface of the finished cloth, reducing the overall quality of the product. First, the staff places the elastic grey cloth to be flattened between the upper flattening roller 190 and the lower flattening roller 200, and then the staff adjusts the external electric cylinder according to the specific thickness of the grey cloth. Since the upper end of the adjustment seat 140 is provided with a connecting head 120 that drives the adjustment seat 140 to move up and down, the upper end of the connecting head 120 passes through the interior of the connecting frame 110 and is connected to the external electric cylinder. The external electric cylinder and the connecting head 120 are an integrated structure, and the lower end of the connecting head 120 is connected and fixed to the upper end of the adjustment seat 140. The external electric cylinder drives the connecting head 120 to adjust the adjustment seat 140 and adjusts the distance between the upper flattening roller 190 and the lower flattening roller 200, so as to flatten elastic grey cloths of different thicknesses.

[0033] See also Figure 1-Figure 4 , as the second embodiment of the utility model: based on the elaboration in the above embodiment, further, since the lower end of the adjusting seat 140 is connected and fixed to the upper end of the pressure relief component 160, and the lower end of the pressure relief component 160 is connected and fixed to the upper end of the fixed bearing 220, the pressure relief component 160 is a spring damper. When the upper leveling roller 190 and the lower leveling roller 200 level the upper and lower sides of the elastic blank, the pressure relief component 160 can keep the upper leveling roller 190 in contact with the upper end surface of the elastic blank according to the specific thickness of the blank, thereby improving the leveling effect of the blank.

[0034] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A stretch fabric flattening device, comprising: A connecting top plate (100), an upper leveling roller (190), a lower leveling roller (200) and a limiting cover (230), characterized in that: a connecting frame (110) for connecting to the connecting top plate (100) and positioning support is provided at the lower end of the connecting top plate (100); A group of brackets (130) for limiting and engaging the upper and lower leveling rollers (190 and 200) on both sides of the connecting frame (110) are provided, and a group of adjustment slots for adjusting the seat (140) to move up and down are provided inside the brackets (130); An adjustment seat (140) is provided inside the adjustment groove for driving the upper leveling roller (190) to move up and down, a connecting head (120) is provided at the upper end of the adjustment seat (140) for driving the adjustment seat (140) to move up and down, and an inner bearing (150) is provided at the middle position inside the adjustment seat (140) for movable limiting engagement with the left and right sides of the upper leveling roller (190).

2. The stretch fabric flattening device according to claim 1, characterized in that: Two groups of pressure relief components (160) for releasing the downward pressure of the adjustment seat (140) are provided at the lower end of the adjustment seat (140), and a group of fixed bearings (220) for limiting and movably connecting the left and right sides of the lower leveling roller (200) are provided at the lower ends of the two groups of pressure relief components (160).

3. The stretch fabric flattening device according to claim 2, characterized in that: A lower leveling roller (200) for squeezing, leveling and supporting the lower end of the elastic fabric is provided on the inner side of the fixed bearing (220), and a group of transmission heads (210) for connecting to an external motor power transmission are provided on the inner right end of the lower leveling roller (200).

4. The stretch fabric flattening device according to claim 1, characterized in that: A set of limit covers (230) for preventing grey cloth hair from entering are provided on the outer sides of the inner bearing (150) and the fixed bearing (220) on the left sides of the upper leveling roller (190) and the lower leveling roller (200), and the limit covers (230) are connected and fixed to the outer sides of the corresponding inner bearing (150) and the fixed bearing (220) by a plurality of sets of bolts.

5. The stretch fabric flattening device according to claim 1, characterized in that: The upper end of the connecting head (120) passes through the interior of the connecting frame (110) and is connected to the external electric cylinder; the external electric cylinder and the connecting head (120) are an integrated structure; the lower end of the connecting head (120) is connected and fixed to the upper end of the adjusting seat (140).

6. The stretch fabric flattening device according to claim 5, characterized in that: The front and rear sides of the adjustment seat (140) are each provided with a group of inner grooves for guiding, the cross section of the inner grooves is a concave structure, and the front and rear sides of the adjustment grooves are each provided with a group of guide strips for interlocking with the inner grooves.

7. The stretch fabric flattening device according to claim 4, characterized in that: The upper leveling roller (190) is a movable position mechanism, the lower leveling roller (200) is a fixed position mechanism, the lower end of the adjustment seat (140) is connected and fixed to the upper end of the pressure relief component (160), the lower end of the pressure relief component (160) is connected and fixed to the upper end of the fixed bearing (220), and the pressure relief component (160) is a spring damper.