Emergency starting device of multifunctional crown block hydraulic station and hydraulic station control system

By designing the emergency circuit of the emergency starter device in the multi-function Tianche Hydraulic Station, the problem of failure of the hydraulic station cannot be started is solved, ensuring the normal operation of the motor, and improving the reliability and safety of the equipment.

CN222502278UActive Publication Date: 2025-02-18ZHOUPING HONGZHENG NEW MATERIAL TECH CO LTD +1
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Patent Information

Application Number
CN202421130410.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-02-18
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

The multi-functional Tianche hydraulic station may not be started due to a malfunction, which will cause the multi-functional Tianche to be unable to operate, affecting its use and pose safety hazards.

Method used

An emergency start-up device is designed, including an emergency circuit, which is connected to one end of the circuit with a three-phase power supply and the other end is connected to a motor, which is used to transfer the power provided by the three-phase power supply to the motor in case of a fault and make it work.

Benefits of technology

When the multi-function Tianche hydraulic station fails, the emergency start device can ensure the normal operation of the motor, avoid damage to the equipment, and improve the reliability and safety of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an emergency starting device of a multifunctional crown block hydraulic station and a hydraulic station control system, the emergency starting device is applied to the multifunctional crown block hydraulic station, the multifunctional crown block hydraulic station comprises a three-phase power supply and a motor, the emergency starting device comprises an emergency loop, one end of the emergency loop is connected with the three-phase power supply, and the other end of the emergency loop is connected with the motor. The other end of the emergency loop is connected with the motor, and the emergency loop is used for transmitting the electric energy provided by the three-phase power supply to the motor during connection, so that the motor works. The emergency starting device can provide electric energy for the motor of the multifunctional crown block hydraulic station when the multifunctional crown block hydraulic station fails and cannot be started, so that the multifunctional crown block hydraulic station can work normally, and the use reliability of the multifunctional crown block is guaranteed.
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Description

Technical Field

[0001] The present application relates to the technical field of overhead crane hydraulic stations, and more specifically, to an emergency starting device and a hydraulic station control system of a multifunctional overhead crane hydraulic station in the field of overhead crane hydraulic stations. Background Art

[0002] A multifunctional overhead crane and a multifunctional overhead crane hydraulic station are usually provided in an electrolysis workshop. The multifunctional overhead crane hydraulic station is used to provide power for the multifunctional overhead crane. However, the multifunctional overhead crane hydraulic station may fail to start due to a malfunction, causing the multifunctional overhead crane to be unable to operate and affecting its use. Utility Model Content

[0003] The present application provides an emergency starting device of a multifunctional overhead crane hydraulic station and a hydraulic station control system. The emergency starting device can provide electrical energy to the motor of the multifunctional overhead crane hydraulic station when the multifunctional overhead crane hydraulic station fails and cannot be started, so that the multifunctional overhead crane hydraulic station can work normally, thereby ensuring the reliability of the use of the multifunctional overhead crane.

[0004] In a first aspect, an emergency starting device of a multifunctional overhead crane hydraulic station is provided. The multifunctional overhead crane hydraulic station includes a three-phase power supply and an electric motor. The emergency starting device includes an emergency circuit. One end of the emergency circuit is connected to the three-phase power supply, and the other end of the emergency circuit is connected to the electric motor. The emergency circuit is used to transfer the electric energy provided by the three-phase power supply to the electric motor when connected, so as to make the electric motor work.

[0005] In the above technical solution, when the start module fails and cannot be started normally, the emergency circuit can be connected to transfer the electric energy provided by the three-phase power supply to the motor, so that the multifunctional overhead crane hydraulic station can work normally, that is, at this time, the remote control and other equipment that control the multifunctional overhead crane hydraulic station work normally and have input and output points, and the emergency operation tool near the multifunctional overhead crane can be controlled to rise by the remote control to take the multifunctional overhead crane away from the electrolytic cell for easy maintenance. In addition, the problem of continued operation of the multifunctional overhead crane causing damage to the equipment after the multifunctional overhead crane hydraulic station fails is avoided, the reliability of the equipment is improved, and at the same time, a certain degree of safety is improved.

[0006] In combination with the first aspect, in some possible implementations, the emergency circuit includes a switch module and a connection module; one end of the switch module is connected to a three-phase power supply; one end of the connection module is connected to the other end of the switch module, and the other end of the connection module is connected to the motor.

[0007] In combination with the first aspect and the above implementations, in some possible implementations, the switch module includes a circuit breaker, one end of the circuit breaker is connected to the three-phase power supply, and the other end of the circuit breaker is connected to one end of the connection module.

[0008] In combination with the first aspect and the above implementations, in some possible implementations, the connection module includes a contactor, one end of the contactor is connected to the other end of the switch module, and the other end of the contactor is connected to the motor.

[0009] In combination with the first aspect and the above-mentioned implementation methods, in some possible implementation methods, the emergency circuit also includes a control module, one end of the control module is connected to the three-phase power supply, and the other end of the control module is connected to the controlled end of the switch module, and the control module is used to control the on and off of the switch module to control the on and off of the emergency circuit.

[0010] In a second aspect, the present application provides a hydraulic station control system, comprising an emergency starting device of a multifunctional overhead crane hydraulic station and a multifunctional overhead crane hydraulic station as described in any optional manner in the first aspect, the multifunctional overhead crane hydraulic station comprising a three-phase power supply and an electric motor, a first end of the electric motor and one end of the emergency starting device being respectively connected to the three-phase power supply, and a second end of the electric motor being connected to the other end of the emergency starting device.

[0011] In combination with the second aspect and the above-mentioned implementations, in some possible implementations, the hydraulic station control system also includes a starting module, one end of the starting module is connected to the three-phase power supply, and the other end of the starting module is connected to the first end of the motor.

[0012] In combination with the second aspect and the above implementations, in some possible implementations, the starting module includes a contactor, one end of the contactor is connected to the three-phase power supply, and the other end of the contactor is connected to the first end of the motor. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of a hydraulic station control system provided in an embodiment of the present application;

[0014] Figure 2 It is a structural schematic diagram of another hydraulic station control system provided in an embodiment of the present application;

[0015] Figure 3 It is a structural schematic diagram of another hydraulic station control system provided in an embodiment of the present application;

[0016] Figure 4 It is a structural schematic diagram of another hydraulic station control system provided in an embodiment of the present application;

[0017] Figure 5 It is a structural schematic diagram of another hydraulic station control system provided in an embodiment of the present application.

[0018] Among them, the reference numerals in the figure are:

[0019] 1. Emergency starting device; 11. Emergency circuit; 111. Switch module; 112. Connection module; 113. Control module; 2. Multifunctional overhead crane hydraulic station; 21. Three-phase power supply; 22. Motor; 23. Starting module. DETAILED DESCRIPTION

[0020] The technical solution in the present application will be described clearly and in detail below in conjunction with the accompanying drawings. In the description of the embodiments of the present application, unless otherwise specified, " / " means or, for example, A / B can mean A or B: "and / or" in the text is only a description of the association relationship of associated objects, indicating that there can be three relationships, for example, A and / or B can mean: A exists alone, A and B exist at the same time, and B exists alone. In addition, in the description of the embodiments of the present application, "multiple" means two or more than two.

[0021] In the following, the terms "first" and "second" are used for descriptive purposes only and are not to be understood as suggesting or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features.

[0022] A multifunctional overhead crane is usually installed in the electrolysis workshop to meet the special needs of the electrolysis workshop. A multifunctional overhead crane hydraulic station is also installed to provide power for the multifunctional overhead crane, so that the multifunctional overhead crane can perform operations such as replacing anodes, breaking shells, and slag removal. However, when the multifunctional overhead crane hydraulic station is in operation, affected by the environment or other factors, the multifunctional overhead crane hydraulic station may fail to start due to a fault, which in turn causes the multifunctional overhead crane to be unable to replace anodes or break shells, affecting its use, and it takes a long time for maintenance personnel to troubleshoot the fault. If the multifunctional overhead crane hydraulic station fails to start during the pole-changing operation, the tool mechanism of the multifunctional overhead crane will remain above the electrolytic cell, and the temperature of the electrolytic cell is high, making it difficult for maintenance personnel to perform maintenance above the electrolytic cell, and there are certain safety hazards.

[0023] To this end, an embodiment of the present application provides an emergency starting device and a hydraulic station control system for a multifunctional overhead crane hydraulic station. The emergency starting device can provide electrical energy to the electric motor of the multifunctional overhead crane hydraulic station when the multifunctional overhead crane hydraulic station fails and cannot be started, so that the multifunctional overhead crane hydraulic station can work normally, thereby ensuring the reliability of the use of the multifunctional overhead crane.

[0024] The emergency starting device and hydraulic station control system of the multifunctional overhead crane hydraulic station provided in the present application are exemplarily introduced below in conjunction with the accompanying drawings.

[0025] like Figure 1As shown, an embodiment of the present application provides a hydraulic station control system, including an emergency starting device 1 and a multifunctional overhead crane hydraulic station 2, wherein the multifunctional overhead crane hydraulic station 2 includes a multifunctional three-phase power supply 21 and a motor 22, one end of the emergency starting device 1 is connected to the three-phase power supply 21, the three-phase power supply 21 includes three live wires U, V, and W, and each live wire is connected to the emergency starting device 1, a first end of the motor 22 is connected to the other end of the three-phase power supply 21, at this time each live wire in the three-phase power supply 21 is connected to the emergency starting device 1, and a second end of the motor 22 is connected to the emergency starting device 1.

[0026] Under normal circumstances, in order to achieve the reliability of the power supply of the three-phase power supply 21 to the motor 22 and control the working state of the motor 22, in one example, Figure 2 As shown, the hydraulic station control system may further include a starting module 23, one end of the starting module 23 is connected to the three-phase power supply 21, and the other end of the starting module 23 is connected to the first end of the motor 22. When the multifunctional overhead crane hydraulic station 2 needs to work, the starting module 23 is turned on to send the electric energy of the three-phase power supply 21 to the motor 22, so that the multifunctional overhead crane hydraulic station 2 operates so that the multifunctional overhead crane can operate normally; when the multifunctional overhead crane hydraulic station 2 does not need to work, the starting module 23 is disconnected, at which time, the circuit between the three-phase power supply 21 and the motor 22 is disconnected, the motor 22 loses electric energy, and the multifunctional overhead crane hydraulic station 2 does not work.

[0027] Optionally, the starting module 23 can be a contactor, one end of the contactor is connected to the three-phase power supply 21, and the other end of the contactor is connected to the first end of the motor 22. The contactor has strong current breaking capacity, fast action, safe operation, and can be remotely controlled. It is easy to operate and avoids certain safety hazards when the operator is in close contact.

[0028] Under the above-mentioned normal circumstances, the multifunctional three-phase power supply 21 can directly provide electric energy to the motor 22, so that the motor 22 can work normally, and then the multifunctional overhead crane hydraulic station 2 can work normally, so that the multifunctional overhead crane can perform operations such as replacing anodes or shelling. However, when the multifunctional overhead crane hydraulic station 2 is in operation, affected by the environment or other factors, the multifunctional overhead crane hydraulic station 2 may have a problem of failure to start, that is, the three-phase power supply 21 cannot directly provide electric energy to the motor 22, or the starting module 23 fails and cannot be started normally, resulting in the multifunctional overhead crane hydraulic station 2 being unable to start. In order to ensure that the multifunctional overhead crane hydraulic station 2 can start normally, the emergency starting device 1 provided in the present application can transfer the electric energy of the three-phase power supply 21 to the motor 22, so that the motor 22 can work.

[0029] In one example, if Figure 3As shown, the emergency starting device 1 may include an emergency circuit 11, one end of the emergency circuit 11 is connected to the three-phase power supply 21, and the other end of the emergency circuit 11 is connected to the motor 22. The emergency circuit 11 is used to transfer the electric energy provided by the three-phase power supply 21 to the motor 22 when connected, so that the motor 22 works. In this way, when the starting module 23 fails and cannot be started normally, the emergency circuit 11 can be connected to transfer the electric energy provided by the three-phase power supply 21 to the motor 22, so that the multifunctional overhead crane hydraulic station 2 can work normally, that is, at this time, the remote control and other equipment that control the multifunctional overhead crane hydraulic station 2 work normally and have input and output points, and the emergency operation tool near the multifunctional overhead crane can be controlled by the remote control to rise, so as to take the multifunctional overhead crane away from the electrolytic cell for convenient maintenance. In addition, the problem of damage to the equipment caused by continuing to operate the multifunctional overhead crane after the multifunctional overhead crane hydraulic station 2 fails is avoided, the reliability of the equipment is improved, and at the same time, a certain degree of safety is improved.

[0030] In one example, if Figure 4 As shown, the emergency circuit 11 may include a switch module 111 and a connection module 112, one end of the switch module 111 is connected to the three-phase power supply 21, one end of the connection module 112 is connected to the other end of the switch module 111, and the other end of the connection module 112 is connected to the motor 22. In this example, when the multifunctional overhead crane hydraulic station 2 works normally, there is no need to start the emergency starting device 1, then the switch module 111 is disconnected, that is, at this time, the emergency circuit 11 is disconnected; when the multifunctional overhead crane hydraulic station 2 fails and cannot work normally, it is necessary to start the emergency starting device 1, at this time, the switch module 111 is controlled to be turned on so that the emergency circuit 11 is connected, and at this time, the connection module 112 can transfer the electric energy provided by the three-phase power supply 21 to the motor 22, so that the multifunctional overhead crane hydraulic station 2 can work normally. In this way, by controlling the on and off of the switch module 111, the on and off of the emergency circuit 11 and the control of the switch of the emergency starting device 1 can be realized, and the operation is simple.

[0031] Optionally, the switch module 111 may include a circuit breaker, one end of which is connected to the three-phase power supply 21, and the other end of which is connected to one end of the connection module 112. The circuit breaker is small in size and occupies a small area, and the on and off of the emergency circuit 11 is controlled by the circuit breaker, which has high reliability. The switch module 111 in the present application may also use other devices or circuits with on and off functions, and the present application does not make specific restrictions on this.

[0032] Optionally, the connection module 112 may include a contactor, one end of which is connected to the other end of the switch module 111, and the other end of the contactor is connected to the motor 22. The contactor has a strong current breaking capacity, quick action, safe operation, and can be remotely controlled, which is convenient to operate and avoids certain safety hazards when the operator is in close contact. The connection module 112 in this application may also use other devices or circuits with the function of connecting and transmitting electrical signals, and this application does not make specific restrictions on this.

[0033] In order to realize the control of the on and off of the switch module 111, in one example, Figure 5 As shown, the emergency circuit 11 also includes a control module 113, one end of the control module 113 is connected to the three-phase power supply 21, and the other end of the control module 113 is connected to the controlled end of the switch module 111. The control module 113 can control the on and off of the switch module 111 to control the on and off of the emergency circuit 11.

[0034] Optionally, the control module may be a control chip, a control circuit, etc., and this application does not impose any specific limitation on this.

[0035] In summary, the hydraulic station control system provided in the embodiment of the present application can connect the emergency circuit 11 when the start module 23 fails and cannot be started normally, so as to transfer the electric energy provided by the three-phase power supply 21 to the motor 22, so that the multifunctional overhead crane hydraulic station 2 can work normally, that is, at this time, the remote control and other equipment that control the multifunctional overhead crane hydraulic station 2 work normally and have input and output points, and the emergency operation tools near the multifunctional overhead crane can be controlled to rise by the remote control to take the multifunctional overhead crane away from the electrolytic cell for easy maintenance. Moreover, it avoids the problem of damage to the equipment caused by continuing to operate the multifunctional overhead crane after the multifunctional overhead crane hydraulic station 2 fails, improves the reliability of the equipment, and at the same time, improves a certain degree of safety.

[0036] Through the description of the above implementation methods, technical personnel in the relevant field can understand that for the convenience and simplicity of description, only the division of the above-mentioned functional modules is used as an example. In actual applications, the above-mentioned functions can be assigned to different functional modules as needed, that is, the internal structure of the device can be divided into different functional modules to complete all or part of the functions described above.

[0037] In the embodiments provided in the present application, it should be understood that the disclosed devices and methods can be implemented in other ways. For example, the device embodiments described above are only schematic, for example, the division of modules or units is only a logical function division, and there may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another device, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be through some interfaces, indirect coupling or communication connection of devices or units, which can be electrical, mechanical or other forms.

[0038] The above contents are only specific implementation methods of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

Claims

1. An emergency starting device (1) for a multifunctional overhead crane hydraulic station, applied to a multifunctional overhead crane hydraulic station (2), wherein the multifunctional overhead crane hydraulic station (2) comprises a three-phase power supply (21) and an electric motor (22), and is characterized in that: The emergency starting device (1) comprises: An emergency circuit (11), one end of the emergency circuit (11) is connected to the three-phase power supply (21), and the other end of the emergency circuit (11) is connected to the motor (22). When the emergency circuit (11) is connected, the emergency circuit (11) is used to transfer the electric energy provided by the three-phase power supply (21) to the motor (22), so that the motor (22) works.

2. The emergency starting device (1) according to claim 1, characterized in that: The emergency circuit (11) comprises: a switch module (111), one end of the switch module (111) being connected to the three-phase power supply (21); and A connecting module (112), one end of the connecting module (112) is connected to the other end of the switch module (111), and the other end of the connecting module (112) is connected to the motor (22).

3. The emergency starting device (1) according to claim 2, characterized in that: The switch module (111) comprises a circuit breaker, one end of the circuit breaker is connected to the three-phase power supply (21), and the other end of the circuit breaker is connected to one end of the connection module (112).

4. The emergency starting device (1) according to claim 2, characterized in that: The connection module (112) comprises a contactor, one end of the contactor is connected to the other end of the switch module (111), and the other end of the contactor is connected to the motor (22).

5. The emergency starting device (1) according to any one of claims 2 to 4, characterized in that: The emergency circuit (11) further comprises: A control module (113), one end of the control module (113) is connected to the three-phase power supply (21), and the other end of the control module (113) is connected to the controlled end of the switch module (111), and the control module (113) is used to control the on and off of the switch module (111) to control the on and off of the emergency circuit (11).

6. A hydraulic station control system, characterized in that: include: The emergency starting device (1) according to any one of claims 1 to 5; as well as, A multifunctional overhead crane hydraulic station (2), the multifunctional overhead crane hydraulic station (2) comprising a three-phase power supply (21) and an electric motor (22), a first end of the electric motor (22) and one end of the emergency starting device (1) being respectively connected to the three-phase power supply (21), and a second end of the electric motor (22) being connected to the other end of the emergency starting device (1).

7. The hydraulic station control system according to claim 6, characterized in that: The hydraulic station control system also includes: A starting module (23), one end of the starting module (23) is connected to the three-phase power supply (21), and the other end of the starting module (23) is connected to the first end of the motor (22).

8. The hydraulic station control system according to claim 7, characterized in that: The starting module (23) comprises a contactor, one end of which is connected to the three-phase power supply (21), and the other end of which is connected to the first end of the motor (22).