Auxiliary device for splicing construction of metal corrugated pipes

By designing metal corrugated pipe splicing construction auxiliary devices, and using hydraulic rods and motor drives to achieve automated splicing and welding, the problem of inefficient existing splicing methods is solved and the splicing efficiency is improved.

CN222502931UInactive Publication Date: 2025-02-18SHANDONG JIAOTONG UNIV +2
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421954287.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-02-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing metal corrugated pipe splicing method is inefficient and requires manual splicing.

Method used

A metal corrugated pipe splicing construction auxiliary device is designed, including auxiliary frame, auxiliary cylinder frame, translation slot, translation plate, limiting mechanism, pushing mechanism and rotation driving mechanism. The automatic semicircular splicing frame is realized by driving the hydraulic rod and the motor. Butt and welding.

Benefits of technology

It improves the efficiency of metal corrugated pipe splicing, reduces manual operation, and realizes automated splicing and welding processes.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222502931U_ABST
    Figure CN222502931U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of metal corrugated pipe splicing, and discloses a metal corrugated pipe splicing construction auxiliary device which comprises an auxiliary frame and a metal corrugated pipe body, an auxiliary cylinder frame is fixedly installed on the auxiliary frame, the metal corrugated pipe body is placed in the auxiliary cylinder frame, two translation grooves are formed in the auxiliary cylinder frame respectively, and the translation grooves are communicated with the auxiliary cylinder frame. Translation grooves are formed in the semicircular splicing frames, translation plates are movably installed in the translation grooves, limiting mechanisms for metal corrugated pipe bodies are arranged on the translation plates, and pushing mechanisms corresponding to the translation plates are arranged on the auxiliary cylinder frames. And therefore, the operation of splicing and fixing the two metal corrugated pipe bodies such as complete welding can be conveniently carried out on the joint of the new metal corrugated pipe body and the port of the just spliced metal corrugated pipe body, splicing and mounting of the two metal corrugated pipe bodies are completed, and the splicing and mounting efficiency of the metal corrugated pipe bodies is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of metal bellows splicing, in particular to a metal bellows splicing construction auxiliary device. Background Art

[0002] Metal bellows is a flexible pipe component made of metal, usually made of stainless steel or other corrosion-resistant metals; its main structural feature is the wavy folds or corrugations on the pipe wall, which enable the pipe to have a certain degree of elasticity and flexibility when subjected to pressure or temperature changes.

[0003] The existing splicing of metal corrugated pipes is often to splice the metal corrugated pipes section by section into a longer metal corrugated pipe at the construction site, and then weld the joints of the two sections of the metal corrugated pipes. The traditional splicing method of two sections of metal corrugated pipes often requires manual splicing, which is inefficient. Therefore, we propose a metal corrugated pipe splicing construction auxiliary device to solve the above problems. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a metal corrugated pipe splicing construction auxiliary device for solving the above problems.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A metal corrugated pipe splicing construction auxiliary device comprises an auxiliary frame and a metal corrugated pipe body, an auxiliary cylinder frame is fixedly installed on the auxiliary frame, the metal corrugated pipe body is placed in the auxiliary cylinder frame, two translation grooves are respectively provided on the auxiliary cylinder frame, translation plates are movably installed in the translation grooves, a limiting mechanism for the metal corrugated pipe body is provided on the translation plate, a pushing mechanism for the corresponding translation plate is provided on the auxiliary cylinder frame, the same fixed cylinder is fixedly installed on the two translation plates, a rotating groove is provided on the outer surface of the fixed cylinder, a rotating ring is rotatably installed in the rotating groove, a connecting plate is fixedly installed on the rotating ring, a semicircular splicing frame is fixedly installed on the connecting plate, a gear ring is fixedly installed on the outer surface of the fixed cylinder, and a self-rotation driving mechanism for the gear ring is provided on the connecting plate.

[0007] Preferably, the limiting mechanism includes a limiting baffle, a top plate and a spring, the limiting baffle is movably installed in the translation plate, the top plate is fixedly installed on one end of the limiting baffle that passes through the outside of the translation plate, and the same spring is fixedly installed between one side of the top plate and one side of the translation plate; when one end of the metal bellows body is squeezed to the right on the arc-shaped protrusions of the two limiting baffles, the two limiting baffles move outward synchronously, making it convenient for the metal bellows body to move to the right side of the two limiting baffles.

[0008] Preferably, an arc-shaped protrusion is provided at one end of the limit baffle that movably extends into the auxiliary tube frame, and the other side of the arc-shaped protrusion on the limit baffle abuts against the port of the metal bellows body. When the two limit baffles extend to one end of the auxiliary tube frame to push the new metal bellows body to move toward the port of the just-joined metal bellows body, the port of the new metal bellows body is squeezed to the right and docked with the port of the just-joined metal bellows body.

[0009] Preferably, the pushing mechanism includes a fixed block and a hydraulic rod, and two fixed blocks are respectively fixedly installed on the auxiliary cylinder frame, and a hydraulic rod is fixedly installed on one side of the two fixed blocks. The output ends of the two hydraulic rods are respectively fixedly installed on one side of the corresponding translation plate, and the two translation plates, the fixed cylinder, the connecting plate and the semicircular splicing frame are pushed to the right by starting the two hydraulic rods, so that the semicircular splicing frame continues to slide to the right on the metal bellows body that has just been spliced, which plays a limiting role and facilitates the docking of the two sections of the metal bellows body.

[0010] Preferably, the connecting plate is rotatably fitted on the auxiliary cylinder frame, and one side of the semicircular splicing frame is rotatably fitted on the port of the auxiliary cylinder frame, so as to facilitate the rotation of the connecting plate on the auxiliary cylinder frame.

[0011] Preferably, the self-rotation drive mechanism includes a motor and a gear. The motor is fixedly mounted on the outer surface of the connecting plate, and the output shaft of the motor is fixedly mounted with a gear. The gear is meshed with the gear ring. By starting the motor, the gear is meshed with the gear ring, thereby driving the connecting plate and the rotating ring to rotate, thereby realizing rotational adjustment of the position of the semicircular splicing frame.

[0012] Preferably, a counterweight is provided in the auxiliary frame, and a plurality of universal wheels are provided on the bottom side of the auxiliary frame. By providing the counterweight in the auxiliary frame, the tilting of the auxiliary frame is reduced, and the plurality of universal wheels on the bottom side of the auxiliary frame facilitates the movement of the auxiliary frame to the port of the newly assembled metal bellows body.

[0013] The beneficial effect of the utility model is that the new metal bellows body is inserted into the auxiliary cylinder frame, and the two hydraulic rods are used to push the two translation plates, the fixed cylinder, the connecting plate and the semicircular splicing frame to move to the right, so that the semicircular splicing frame continues to slide to the right on the metal bellows body that has just been spliced. At the same time, the two limit baffles extend to one end of the auxiliary cylinder frame to push the new metal bellows body to move toward the port of the metal bellows body that has just been spliced, until the port of the new metal bellows body is squeezed to the right and docked on the port of the metal bellows body that has just been spliced. By starting the motor, the gear is engaged with the gear ring, which drives the connecting plate and the swivel to rotate, thereby realizing the rotation adjustment of the position of the semicircular splicing frame, thereby facilitating the complete welding of the new metal bellows body and the port connection of the metal bellows body that has just been spliced, and the operation of splicing and fixing the two metal bellows bodies is completed, thereby completing the splicing and installation of the two metal bellows bodies, and improving the splicing and installation efficiency of the metal bellows bodies. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of the utility model from a three-dimensional perspective;

[0015] Figure 2 It is a schematic diagram of the structure of the utility model in partial section;

[0016] Figure 3 It is a schematic diagram of the structure of the utility model in side section;

[0017] Figure 4 For this utility model Figure 3 The structural diagram of part A in the figure;

[0018] Figure 5 This is a structural schematic diagram of the semicircular splicing frame of the utility model when viewed from an extended perspective;

[0019] Figure 6 It is a structural schematic diagram of a partial cross-section of the translation plate of the utility model;

[0020] Figure 7 This is a schematic diagram of the structure of the utility model in a partial cross-section from an explosion perspective;

[0021] Figure 8 It is a schematic structural diagram of the utility model in side section.

[0022] In the figure: 1. Auxiliary frame; 2. Metal bellows body; 3. Auxiliary cylinder frame; 4. Translation groove; 5. Translation plate; 6. Limit baffle; 7. Top plate; 8. Spring; 9. Fixed block; 10. Hydraulic rod; 11. Fixed cylinder; 12. Rotating groove; 13. Rotating ring; 14. Connecting plate; 15. Semicircular splicing frame; 16. Gear ring; 17. Motor; 18. Gear; 19. Counterweight; 20. Universal wheel. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Example: Refer to Figure 1-8 A metal corrugated pipe splicing construction auxiliary device comprises an auxiliary frame 1 and a metal corrugated pipe body 2, an auxiliary cylinder frame 3 is fixedly installed on the auxiliary frame 1, the metal corrugated pipe body 2 is placed in the auxiliary cylinder frame 3, two translation grooves 4 are respectively provided on the auxiliary cylinder frame 3, translation plates 5 are movably installed in the translation grooves 4, the translation plates 5 are provided with a limiting mechanism for the metal corrugated pipe body 2, and a pushing mechanism for the corresponding translation plates 5 is provided on the auxiliary cylinder frame 3. The same fixed cylinder 11 is fixedly installed on the two translation plates 5, a rotating groove 12 is provided on the outer surface of the fixed cylinder 11, a rotating ring 13 is rotatably installed in the rotating groove 12, a connecting plate 14 is fixedly installed on the rotating ring 13, a semicircular splicing frame 15 is fixedly installed on the connecting plate 14, a gear ring 16 is fixedly installed on the outer surface of the fixed cylinder 11, and a self-rotation driving mechanism for the gear ring 16 is provided on the connecting plate 14.

[0025] Furthermore, the limiting mechanism includes a limiting baffle 6, a top plate 7 and a spring 8. The limiting baffle 6 is movably installed in the translation plate 5, and the top plate 7 is fixedly installed on one end of the limiting baffle 6 that penetrates the outside of the translation plate 5. The same spring 8 is fixedly installed between one side of the top plate 7 and one side of the translation plate 5; when one end of the metal bellows body 2 is squeezed to the right on the arc-shaped convex heads of the two limiting baffles 6, the two limiting baffles 6 are moved outward synchronously, so that the metal bellows body 2 moves to the two limiting baffles The right side position of the limiting baffle 6; the limiting baffle 6 is movably extended to one end inside the auxiliary tube frame 3 and is provided with an arc-shaped convex head, and the other side of the arc-shaped convex head on the limiting baffle 6 abuts against the port of the metal bellows body 2. When the two limiting baffles 6 extend to one end inside the auxiliary tube frame 3 to push the new metal bellows body 2 to move toward the port of the just-joined metal bellows body 2, the port of the new metal bellows body 2 is squeezed to the right and docked on the port of the just-joined metal bellows body 2.

[0026] Furthermore, the pushing mechanism includes a fixed block 9 and a hydraulic rod 10. Two fixed blocks 9 are fixedly installed on the auxiliary cylinder frame 3. A hydraulic rod 10 is fixedly installed on one side of the two fixed blocks 9. The output ends of the two hydraulic rods 10 are fixedly installed on one side of the corresponding translation plate 5. By starting the two hydraulic rods 10, the two translation plates 5, the fixed cylinder 11, the connecting plate 14 and the semicircular splicing frame 15 are pushed to the right, so that the semicircular splicing frame 15 continues to slide to the right on the newly spliced ​​metal bellows body 2, which plays a limiting role and facilitates the docking of the two sections of the metal bellows body 2.

[0027] Specifically, the connecting plate 14 is rotatably fitted on the auxiliary cylinder rack 3 , and one side of the semicircular splicing frame 15 is rotatably fitted on the port of the auxiliary cylinder rack 3 , so that the connecting plate 14 can be easily rotated on the auxiliary cylinder rack 3 .

[0028] Furthermore, the self-rotation drive mechanism includes a motor 17 and a gear 18. The motor 17 is fixedly mounted on the outer surface of the connecting plate 14, and the gear 18 is fixedly mounted on the output shaft of the motor 17. The gear 18 is meshed with the gear ring 16. By starting the motor 17, the gear 18 is meshed with the gear ring 16, thereby driving the connecting plate 14 and the rotating ring 13 to rotate, thereby realizing the rotation adjustment of the position of the semicircular splicing frame 15.

[0029] Specifically, a counterweight block 19 is provided in the auxiliary frame 1, and a plurality of universal wheels 20 are provided on the bottom side of the auxiliary frame 1. By providing the counterweight block 19 in the auxiliary frame 1, the tilting of the auxiliary frame 1 is reduced. By using the plurality of universal wheels 20 on the bottom side of the auxiliary frame 1, the auxiliary frame 1 can be easily moved to the port of the newly assembled metal bellows body 2.

[0030] During use: when splicing the metal bellows one by one at the construction site, the auxiliary frame 1 is moved to the port of the newly spliced ​​metal bellows body 2 through the multiple universal wheels 20 on the bottom side of the auxiliary frame 1. At this time, the semicircular splicing frame 15 is sleeved on one end of the newly spliced ​​metal bellows body 2. After that, the installer inserts the new metal bellows body 2 into the auxiliary tube frame 3. When one end of the metal bellows body 2 is squeezed to the right on the arc-shaped convex heads of the two limit baffles 6, the two limit baffles 6 move outward synchronously. At this time, the two springs 8 are deformed and stretched under the force until the new metal bellows body 2 moves to the right side position of the two limit baffles 6. After that, the two hydraulic rods 10 are started to push the two translation plates 5 to move to the right in the corresponding translation grooves 4, thereby moving the fixed tube 11, the connecting plate 14 and the semicircular splicing frame 15 to the right, so that the semicircular splicing frame 15 continues to slide to the right on the newly spliced ​​metal bellows body 2 , which is convenient for splicing the new metal bellows body 2 with the newly spliced ​​metal bellows body 2. At the same time, the two limit baffles 6 extend to one end of the auxiliary cylinder frame 3 to push the new metal bellows body 2 to move toward the port of the newly spliced ​​metal bellows body 2 until the port of the new metal bellows body 2 is squeezed to the right and docked on the port of the newly spliced ​​metal bellows body 2. At this time, there is a certain construction operation space between the right port of the auxiliary cylinder frame 3 and the side wall of the semicircular splicing frame 15. By starting the motor 17, the gear 18 is engaged with the gear ring 16, which drives the connecting plate 14 and the swivel 13 to rotate, thereby realizing the rotation adjustment of the position of the semicircular splicing frame 15, thereby facilitating the complete welding and other operations of splicing and fixing the two metal bellows bodies 2 at the port connection of the new metal bellows body 2 and the newly spliced ​​metal bellows body 2, thereby completing the splicing and installation of the two metal bellows bodies 2.

[0031] In summary, the method in this case is to insert the new metal bellows body 2 into the auxiliary cylinder frame 3, and push the two translation plates 5, the fixed cylinder 11, the connecting plate 14 and the semicircular splicing frame 15 to move to the right through the two hydraulic rods 10, so that the semicircular splicing frame 15 continues to slide to the right on the newly spliced ​​metal bellows body 2. At the same time, the two limit baffles 6 extend to one end of the auxiliary cylinder frame 3 to push the new metal bellows body 2 to move toward the port of the newly spliced ​​metal bellows body 2 until the port of the new metal bellows body 2 is squeezed to the right. It is pressed and docked on the port of the newly spliced ​​metal bellows body 2, and by starting the motor 17, the gear 18 is meshed with the gear ring 16, thereby driving the connecting plate 14 and the swivel 13 to rotate, thereby realizing the rotation adjustment of the position of the semicircular splicing frame 15, thereby facilitating the complete welding and other operations of splicing and fixing the two metal bellows bodies 2 at the port connection between the new metal bellows body 2 and the newly spliced ​​metal bellows body 2, thereby completing the splicing and installation of the two metal bellows bodies 2, and improving the splicing and installation efficiency of the metal bellows body 2.

[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0033] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention.

Claims

1. A metal corrugated pipe splicing construction auxiliary device, comprising an auxiliary frame (1) and a metal corrugated pipe body (2), characterized in that: An auxiliary barrel frame (3) is fixedly mounted on the auxiliary frame (1), the metal bellows body (2) is placed in the auxiliary barrel frame (3), two translation slots (4) are respectively provided on the auxiliary barrel frame (3), a translation plate (5) is movably mounted in the translation slot (4), a limiting mechanism for the metal bellows body (2) is arranged on the translation plate (5), a pushing mechanism for the corresponding translation plate (5) is arranged on the auxiliary barrel frame (3), and the two translation plates (5) are provided with a plurality of translation plates (5). A fixed cylinder (11) is fixedly installed, a rotating groove (12) is provided on the outer surface of the fixed cylinder (11), a rotating ring (13) is rotatably installed in the rotating groove (12), a connecting plate (14) is fixedly installed on the rotating ring (13), a semicircular splicing frame (15) is fixedly installed on the connecting plate (14), a gear ring (16) is fixedly installed on the outer surface of the fixed cylinder (11), and a self-rotation driving mechanism for the gear ring (16) is provided on the connecting plate (14).

2. A metal corrugated pipe splicing construction auxiliary device according to claim 1, characterized in that: The limiting mechanism comprises a limiting baffle (6), a top plate (7) and a spring (8); the limiting baffle (6) is movably installed in the translation plate (5); one end of the limiting baffle (6) extending through the translation plate (5) is fixedly installed with the top plate (7); and the same spring (8) is fixedly installed between one side of the top plate (7) and one side of the translation plate (5).

3. A metal corrugated pipe splicing construction auxiliary device according to claim 2, characterized in that: One end of the limit baffle (6) that movably extends into the auxiliary cylinder frame (3) is provided with an arc-shaped convex head, and the other side of the arc-shaped convex head on the limit baffle (6) abuts against the port of the metal bellows body (2).

4. The metal corrugated pipe splicing construction auxiliary device according to claim 2 is characterized in that: The pushing mechanism comprises a fixed block (9) and a hydraulic rod (10); two fixed blocks (9) are respectively fixedly mounted on the auxiliary cylinder frame (3); a hydraulic rod (10) is fixedly mounted on one side of each of the two fixed blocks (9); and output ends of the two hydraulic rods (10) are respectively fixedly mounted on one side of a corresponding translation plate (5).

5. The metal corrugated pipe splicing construction auxiliary device according to claim 1 is characterized in that: The connecting plate (14) is rotatably fitted on the auxiliary cartridge rack (3), and one side of the semicircular splicing frame (15) is rotatably fitted on the port of the auxiliary cartridge rack (3).

6. The metal corrugated pipe splicing construction auxiliary device according to claim 1 is characterized in that: The self-rotation driving mechanism comprises a motor (17) and a gear (18); the motor (17) is fixedly mounted on the outer surface of the connecting plate (14); the gear (18) is fixedly mounted on the output shaft of the motor (17); and the gear (18) is meshed with the gear ring (16).

7. The metal corrugated pipe splicing construction auxiliary device according to claim 1 is characterized in that: A counterweight block (19) is arranged inside the auxiliary frame (1), and a plurality of universal wheels (20) are respectively arranged on the bottom side of the auxiliary frame (1).