Chemical engineering construction pipeline erection supporting device

By using the support devices of lifting mechanisms and limiting mechanisms in chemical engineering construction, the pipe height adjustment and clamping limits are achieved by using cylinders and servo motors, the problems of difficult and inconvenient pipeline height adjustment and inconvenient operation in the prior art are solved, and the problem of pipeline height difficulty and inconvenient operation in the prior art is improved. Erection efficiency and reduces the risk of pipeline rupture.

CN222502950UActive Publication Date: 2025-02-18SINOCHEM HUAYI ENGINEERING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421372143.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-02-18
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The height of the existing pipeline erection support device for chemical engineering construction is difficult to adjust, and the pipeline height cannot be adjusted according to actual needs, and the operation is inconvenient, resulting in low erection efficiency.

Method used

The support device including a lifting mechanism and a limiting mechanism is adopted to drive the lifting column to slide through the cylinder, and the threaded rod is driven to rotate by a servo motor to realize the height adjustment and clamping limit of the pipeline, reducing manual operation.

Benefits of technology

It has achieved high flexibility and efficiency improvement in pipeline erection, simplified operating procedures, improved construction efficiency, and reduced the risk of pipeline rupture through airbag shock absorption.

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Abstract

The utility model relates to the field of chemical engineering equipment, and provides a chemical engineering construction pipeline erection supporting device which comprises a lifting mechanism and a limiting mechanism. The lifting mechanism comprises a hollow column, a lifting column and an air cylinder, the lifting column is slidably connected to the hollow column in the length direction of the hollow column, the air cylinder is connected to the hollow column, and the air cylinder is used for driving the lifting column to slide relative to the hollow column; the limiting mechanism comprises a fixed frame, a movable frame and a positioning assembly. The movable frame is slidably connected to the fixed frame in the length direction of the lifting column. The positioning assembly comprises a threaded rod and a servo motor, the two ends of the threaded rod are rotationally connected to the fixed frame, the middle of the threaded rod is in threaded connection with the movable frame, and the servo motor is used for driving the threaded rod to rotate. The pipeline erecting device has the effect of improving the pipeline erecting efficiency.
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Description

Technical Field

[0001] The present application relates to the field of chemical engineering equipment, and in particular to a chemical engineering construction pipeline erection support device. Background Art

[0002] Chemical engineering is an engineering field that uses chemical principles and engineering technology to process, transform and produce chemical raw materials to produce chemicals, dyes, pharmaceuticals, plastics, synthetic fibers and other products. It involves multiple stages and steps. In chemical engineering, piping systems are often installed to transport liquids or gases.

[0003] The patent document with application number 202120142392.0 discloses a pipeline erection support device for chemical engineering construction, including a device base pad, a storage sleeve, a hole, a stud and an adjusting rod. One end of the stud is fixedly connected to a knob A, the stud is threadedly connected to a nut, and the nut is fixedly connected to a knob B; the top of the adjusting rod is fixedly connected to a fixed pipe rack, the fixed pipe rack is movably connected to an A bolt assembly, and the fixed pipe rack is movably connected to a movable pipe rack through the A bolt assembly. When in use, the adjusting rod can be adjusted to a suitable position according to the actual height of the pipeline, and then the stud can be inserted into an empty barrel and the B knob can be rotated to drive the nut to be squeezed and fixed, which can effectively solve the problem that the height of the existing support device is difficult to adjust and the height of the pipeline cannot be adjusted according to actual needs.

[0004] However, since the movable pipe rack in the above scheme is fixed by bolts and the height of the clamp is adjusted by a screw rod, the staff needs to manually tighten the bolts and screw rods with the help of tools during the adjustment process, which is not convenient enough and leads to low efficiency in pipeline installation. Utility Model Content

[0005] In order to improve the efficiency of pipeline erection, the present application provides a pipeline erection support device for chemical engineering construction.

[0006] The present application provides a chemical engineering construction pipeline erection support device adopts the following technical solution:

[0007] A chemical engineering construction pipeline erection support device comprises a lifting mechanism and a limiting mechanism; the lifting mechanism comprises a hollow column, a lifting column and a cylinder, the lifting column is slidably connected to the hollow column along the length direction of the hollow column, the cylinder is connected to the hollow column, and the cylinder is used to drive the lifting column to slide relative to the hollow column; the limiting mechanism comprises a fixed frame, a movable frame and a positioning assembly, the movable frame is slidably connected to the fixed frame along the length direction of the lifting column; the positioning assembly comprises a threaded rod and a servo motor, both ends of the threaded rod are rotatably connected to the fixed frame, the middle part of the threaded rod is threadedly connected to the movable frame, and the servo motor is used to drive the threaded rod to rotate.

[0008] By adopting the above technical solution, when laying the pipeline, the limit mechanism is adjusted to a suitable height through the cylinder, and then the pipeline is laid on the fixed frame; then the servo motor is started, and the threaded rod is driven to rotate by the servo motor, and the threaded rod drives the movable frame to move downward, and finally abuts against the pipeline, so that the movable frame and the fixed frame are used to clamp and limit the pipeline. The adjustment in the above solution is all electromechanical adjustment, and manual operation is not required by the staff. It is convenient and efficient, and effectively improves the efficiency of pipeline laying.

[0009] Optionally, a back plate is connected to one side of the fixed frame, and the positioning assembly also includes a first support plate, a second support plate and a connecting plate, the first support plate and the second support plate are both connected to the back plate, and the two ends of the threaded rod are rotatably connected to the first support plate and the second support plate respectively; a threaded hole is formed through the connecting plate, and the threaded hole is used for threaded engagement with the threaded rod; a through groove is formed through the back plate, and the connecting plate passes through the through groove and is connected to the upper surface of the movable frame.

[0010] By adopting the above technical solution, the structure is simple, easy to install and has no interference with the movable frame.

[0011] Optionally, it also includes a supporting mechanism; the supporting mechanism includes a base plate and a fixing bolt, and the middle part of the base plate is connected to the hollow column; there are multiple fixing bolts, and the multiple fixing bolts are used to fix the base plate to the ground.

[0012] By adopting the above technical solution, the limiting mechanism and the lifting mechanism are lifted off the ground by using the supporting mechanism, thereby ensuring the installation stability of the supporting mechanism.

[0013] Optionally, a plurality of extension plates are provided on the circumferential side of the base plate, and the plurality of extension plates are arranged at intervals along the circumference of the base plate; the extension plates are detachably connected with positioning pins, and the positioning pins are used to fix the extension plates to the ground.

[0014] By adopting the above technical solution, the contact area between the support mechanism and the ground is increased by the extension plate, and the connection points between the support mechanism and the ground are increased by the positioning pins, thereby further improving the support stability of the support mechanism.

[0015] Optionally, a connecting rope is connected to the top of the fixing bolt, and one end of the connecting rope away from the fixing bolt is connected to the positioning pin.

[0016] By adopting the above technical solution, the locating pin is connected to the fixing bolt by using a connecting rope, thereby reducing the risk of losing the locating pin.

[0017] Optionally, a plurality of reinforcing plates are connected to the circumference of the hollow column, and the plurality of reinforcing plates are arranged at intervals along the circumference of the hollow column, and one side of the reinforcing plates is connected to the bottom plate.

[0018] By adopting the above technical solution, the connection stability and connection strength between the hollow column and the base plate are improved.

[0019] Optionally, the limiting mechanism also includes an air cylinder and a first air bag, the air cylinder is connected to the first support plate, the end of the connecting plate away from the back plate is connected to the piston rod of the air cylinder, and the air outlet of the air cylinder is connected to the inner cavity of the first air bag; the first air bag is connected to the surface of the movable frame facing the fixed frame.

[0020] By adopting the above technical solution, the servo motor drives the threaded rod to rotate, and then drives the connecting plate to move downward. The connecting plate drives the piston rod to move downward, and the gas in the gas cylinder is pressed into the first airbag. Finally, the first airbag filled with gas abuts against the pipeline, so that there is a deformable flexible contact point between the pipeline and the movable frame; thereby, in a vibration environment, on the one hand, the risk of damage to the pipeline and the limiting mechanism by collision is reduced, and on the other hand, a shock-absorbing effect is played to reduce the risk of pipeline rupture.

[0021] Optionally, the limiting mechanism further includes a second airbag, the second airbag is connected to a surface of the fixed frame facing the movable frame, and an inner cavity of the second airbag is connected to an air outlet of the air cylinder.

[0022] By adopting the above technical solution, when the connecting plate moves, the gas in the air cylinder is pressed into the first airbag and the second airbag, thereby further achieving shock absorption and protective performance.

[0023] In summary, the present application includes at least one of the following beneficial technical effects:

[0024] 1. The cylinder drives the limit mechanism to rise and fall, and the servo motor drives the movable frame to move up and down, which not only facilitates the installation of pipelines of different heights and diameters, but also improves the efficiency of pipeline installation;

[0025] 2. Ensure the installation stability of the support device through the support mechanism;

[0026] 3. The air cylinder, the first air bag and the second air bag are provided to reduce shock and protect the pipeline. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of Example 1 of the present application.

[0028] Figure 2 It is a structural schematic diagram of Example 1 from another angle.

[0029] Figure 3 yes Figure 2 An enlarged schematic diagram in part A.

[0030] Figure 4 It is a structural diagram of Example 2 of the present application.

[0031] Explanation of the accompanying drawings: 1. Support mechanism; 11. Base plate; 12. Fixing bolt; 13. Extension plate; 14. Positioning pin; 15. Connecting rope; 16. Reinforcement plate; 2. Limiting mechanism; 21. Fixing frame; 211. Back plate; 222. Through groove; 22. Movable frame; 23. Positioning assembly; 231. First support plate; 232. Second support plate; 233. Threaded rod; 234. Servo motor; 235. Connecting plate; 24. Air cylinder; 25. First airbag; 26. Second airbag; 3. Lifting mechanism; 31. Hollow column; 32. Lifting column; 33. Cylinder. DETAILED DESCRIPTION

[0032] The following is combined with Figure 1-4 This application is described in further detail.

[0033] The embodiment of the present application discloses a pipeline erection support device for chemical engineering construction.

[0034] Example 1

[0035] Reference Figure 1 and Figure 2 A chemical engineering construction pipeline erection support device comprises a support mechanism 1, a limiting mechanism 2 and a lifting mechanism 3. The support mechanism 1 is used to connect with the ground, the limiting mechanism 2 is used for pipeline installation, the two ends of the lifting mechanism 3 are respectively connected to the support mechanism 1 and the limiting mechanism 2, and the lifting mechanism 3 is used to drive the limiting mechanism 2 to rise and fall.

[0036] Specifically, the support mechanism 1 includes a base plate 11 and fixing bolts 12 . A plurality of fixing bolts 12 are provided. The plurality of fixing bolts 12 are arranged at intervals around the central axis of the base plate 11 . The fixing bolts 12 are used to fix the base plate 11 to the ground.

[0037] The base plate 11 is fixedly connected with extension plates 13 on all four sides. The extension plates 13 are detachably connected with positioning pins 14 , and the positioning pins 14 are used to fix the extension plates 13 on the ground.

[0038] A connecting rope 15 is fixedly connected to the top of the fixing bolt 12 , and one end of the connecting rope 15 away from the fixing bolt 12 is fixedly connected to the top of the positioning pin 14 to reduce the risk of losing the positioning pin 14 .

[0039] The lifting mechanism 3 includes a hollow column 31, a lifting column 32 and a cylinder 33. The hollow column 31 is fixed to the center of the bottom plate 11. One end of the hollow column 31 close to the bottom plate 11 is closed, and the other end has a sliding opening. The lifting column 32 is located in the hollow cavity of the hollow column 31, and the outer wall of the lifting column 32 abuts against the inner wall of the sliding opening, so that the lifting column 32 is slidably connected to the hollow column 31 along the length direction of the hollow column 31. The cylinder 33 is fixed to the bottom wall of the hollow column 31, and the output end of the cylinder 33 is connected to the lifting column 32, so that the lifting column 32 is driven by the cylinder 33 to move along the height direction of the hollow column 31.

[0040] To improve the connection stability between the hollow column 31 and the bottom plate 11, a plurality of reinforcing plates 16 are fixedly connected to the circumference of the hollow column 31. The plurality of reinforcing plates 16 are arranged at intervals along the circumference of the hollow column 31. The reinforcing plates 16 are arranged in a triangular shape, and the other side of the reinforcing plates 16 is fixedly connected to the bottom plate 11.

[0041] The limiting mechanism 2 includes a fixed frame 21, a movable frame 22 and a positioning assembly 23. The fixed frame 21 is connected to one end of the lifting column 32 away from the bottom plate 11, and the fixed frame 21 is used to set up the pipeline. A back plate 211 is fixedly connected to one side of the fixed frame 21, and the movable frame 22 is slidably connected to the back plate 211 along the height direction of the lifting column 32, and the movable frame 22 is used for the upper part of the pipeline to abut. The positioning assembly 23 is used to fix the movable frame 22 to the back plate 211 after the movable frame 22 slides relative to the back plate 211, so as to clamp the pipeline with the fixed frame 21 and the movable frame 22, thereby limiting the pipeline.

[0042] Reference Figure 2 and Figure 3 In this embodiment, the positioning assembly 23 includes a first support plate 231, a second support plate 232, a threaded rod 233, a servo motor 234 and a connecting plate 235. The first support plate 231 and the second support plate 232 are both connected to the surface of the back plate 211 away from the movable frame 22, and the second support plate 232 is located above the first support plate 231. The two ends of the screw rod are rotatably connected to the first support plate 231 and the second support plate 232 respectively through bearings, and the servo motor 234 is connected to the upper surface of the second support plate 232, and the servo motor 234 is used to drive the threaded rod 233 to rotate. The connecting plate 235 is provided with a threaded hole for threaded engagement with the threaded rod 233, and the back plate 211 is provided with a through slot 222, and the connecting plate 235 is fixedly connected to the upper surface of the movable frame 22 through the through slot 222.

[0043] When laying the pipeline, first lay the pipeline on the fixed frame 21, then start the servo motor 234, and use the servo motor to drive the threaded rod 233 to rotate, so that the connecting plate 235 threadedly connected to the threaded rod 233 moves downward, and then drives the movable frame 22 to move downward. Finally, the movable frame 22 abuts against the pipeline to achieve the clamping of the fixed frame 21 and the movable frame 22 on the pipeline. The structure is simple and easy to operate.

[0044] The implementation principle of Example 1 is as follows: when erecting a pipeline, first start the cylinder 33, and use the cylinder 33 to drive the lifting column 32 to move upward or downward, and move the limiting mechanism 2 to a suitable height; then erect the pipeline on the fixed frame 21; then start the servo motor 234, and the servo motor 234 drives the threaded rod 233 to rotate, and then drives the movable frame 22 to move downward through the connecting plate 235, so that the movable frame 22 abuts against the pipeline, completing the clamping and limiting of the pipeline, which is simple to operate and effectively improves the efficiency of pipeline erection.

[0045] Example 2

[0046] Reference Figure 4 The difference between this embodiment and embodiment 1 is that the limiting mechanism 2 also includes an air cylinder 24, a first air bag 25 and a second air bag 26, the air cylinder 24 is connected to the first support plate 231, and the end of the connecting plate 235 away from the back plate 211 is connected to the piston rod of the air cylinder 24.

[0047] The first airbag 25 is connected to the surface of the movable frame 22 facing the fixed frame 21, and the inner cavity of the first airbag 25 is connected to the air outlet of the air cylinder 24. The second airbag 26 is connected to the surface of the fixed frame 21 facing the movable frame 22, and the inner cavity of the second airbag 26 is connected to the air outlet of the air cylinder 24.

[0048] When the servo motor 234 drives the threaded rod 233 to rotate and then drives the connecting plate 235 to move downward, the connecting plate 235 drives the piston rod to move downward, pressing the gas in the gas cylinder 24 into the first airbag 25 and the second airbag 26. Finally, the first airbag 25 and the second airbag 26 filled with gas are respectively in contact with the upper and lower surfaces of the pipeline, so that there are deformable flexible contact points between the pipeline and the movable frame 22; thereby, in a vibrating environment, on the one hand, the risk of damage to the pipeline by collision with the limiting mechanism 2 is reduced, and on the other hand, a shock-absorbing effect is played to reduce the risk of pipeline rupture.

[0049] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A chemical engineering construction pipeline erection support device, characterized in that: The invention comprises a lifting mechanism (3) and a limiting mechanism (2); the lifting mechanism (3) comprises a hollow column (31), a lifting column (32) and a cylinder (33); the lifting column (32) is connected to the hollow column (31) in a sliding manner along the length direction of the hollow column (31); the cylinder (33) is connected to the hollow column (31); the cylinder (33) is used to drive the lifting column (32) to slide relative to the hollow column (31); the limiting mechanism (2) comprises a fixed frame (21), a movable frame (22), and a movable frame (23). The movable frame (22) and a positioning assembly (23) are provided, wherein the movable frame (22) is slidably connected to the fixed frame (21) along the length direction of the lifting column (32); the positioning assembly (23) comprises a threaded rod (233) and a servo motor (234), both ends of the threaded rod (233) are rotatably connected to the fixed frame (21), the middle part of the threaded rod (233) is threadedly connected to the movable frame (22), and the servo motor (234) is used to drive the threaded rod (233) to rotate.

2. A chemical engineering construction pipeline erection support device according to claim 1, characterized in that: A back plate (211) is connected to one side of the fixing frame (21); the positioning assembly (23) further comprises a first support plate (231), a second support plate (232) and a connecting plate (235); the first support plate (231) and the second support plate (232) are both connected to the back plate (211); two ends of the threaded rod (233) are rotatably connected to the first support plate (231) and the second support plate (232); a threaded hole is formed through the connecting plate (235); the threaded hole is used for threaded engagement with the threaded rod (233); a through slot (222) is formed through the back plate (211); the connecting plate (235) passes through the through slot (222) and is connected to the upper surface of the movable frame (22).

3. A chemical engineering construction pipeline erection support device according to claim 1, characterized in that: It also comprises a support mechanism (1); the support mechanism (1) comprises a base plate (11) and a fixing bolt (12); the middle portion of the base plate (11) is connected to the hollow column (31); a plurality of fixing bolts (12) are provided, and the plurality of fixing bolts (12) are used to fix the base plate (11) to the ground.

4. A chemical engineering construction pipeline erection support device according to claim 3, characterized in that: A plurality of extension plates (13) are arranged on the circumferential side of the base plate (11), and the plurality of extension plates (13) are arranged at intervals along the circumference of the base plate (11); the extension plates (13) are detachably connected to positioning pins (14), and the positioning pins (14) are used to fix the extension plates (13) to the ground.

5. A chemical engineering construction pipeline erection support device according to claim 4, characterized in that: A connecting rope (15) is connected to the top of the fixing bolt (12), and one end of the connecting rope (15) away from the fixing bolt (12) is connected to the positioning pin (14).

6. A chemical engineering construction pipeline erection support device according to any one of claims 3 to 5, characterized in that: A plurality of reinforcing plates (16) are connected to the circumference of the hollow column (31); the plurality of reinforcing plates (16) are arranged at intervals along the circumference of the hollow column (31); and one side of the reinforcing plates (16) is connected to the bottom plate (11).

7. A chemical engineering construction pipeline erection support device according to claim 2, characterized in that: The limiting mechanism (2) further comprises an air cylinder (24) and a first air bag (25); the air cylinder (24) is connected to the first support plate (231); the end of the connecting plate (235) away from the back plate (211) is connected to the piston rod of the air cylinder (24); the air outlet of the air cylinder (24) is connected to the inner cavity of the first air bag (25); and the first air bag (25) is connected to the surface of the movable frame (22) facing the fixed frame (21).

8. A chemical engineering construction pipeline erection support device according to claim 7, characterized in that: The limiting mechanism (2) further comprises a second airbag (26), the second airbag (26) being connected to a surface of the fixed frame (21) facing the movable frame (22), and the inner cavity of the second airbag (26) being connected to an air outlet of the air cylinder (24).

Citation Information

Patent Citations

  • Pipeline erection supporting device for chemical engineering construction

    CN215488013U