Plate type heat exchanger unit
By designing the disassembly mechanism and rotating mechanism in the plate heat exchange unit, using the combination of blocks, blocks, connecting rods, springs and discs, the rapid disassembly of the plate heat exchanger is achieved, and the bolt-type connection method in the prior art is solved The inconvenience problem improves maintenance efficiency.
Patent Information
- Application Number
- CN202421305422.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-07
AI Technical Summary
During maintenance and maintenance of existing plate heat exchange units, due to inconvenient bolt connection methods, operators need to use tools to disassemble and install, which makes their work efficiency inefficient.
A plate heat exchange unit including a disassembly mechanism and a rotating mechanism is designed. The disassembly mechanism uses a combination of blocks, card blocks, connecting rods, springs and discs. When the handle is turned, it drives the rods and discs to rotate, pull the blocks and blocks to move along the inner surface of the limit frame, compress the springs and separate the blocks. and base plate, thereby achieving rapid disassembly of plate heat exchanger.
It realizes rapid disassembly of plate heat exchangers, which facilitates operators to maintain and repair and improves work efficiency.
Smart Images

Figure CN222505091U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plate heat exchange units, and more specifically, the utility model relates to a plate heat exchange unit. Background Art
[0002] Plate heat exchanger unit is a type of heat exchanger unit, which is characterized by the use of plate heat exchanger. Steam or high-temperature water is sent into the plate heat exchanger unit according to the flow rate required by the heating system under the control of the temperature control valve. The heat exchanger heats the heating return water of the heat user by indirect heat exchange; the heated water first flows through the stainless steel core separator, and then enters the heat exchanger through the circulation pump to be heated for use by the user, and the cycle repeats.
[0003] Because under the same pressure loss conditions, the heat transfer coefficient of the plate heat exchanger unit is three to five times higher than that of the tube heat exchanger, and the floor space is one-third of that of the tube heat exchanger, it has been widely used. However, in actual use, the plate heat exchanger is mostly fixed to the bracket by bolts. The bolted connection method is very inconvenient for operators to perform subsequent maintenance and repairs on the heat exchanger. Operators need to use corresponding tools for disassembly and installation operations, which has low work efficiency. Therefore, it is necessary to improve this. Utility Model Content
[0004] In order to overcome the deficiencies of the prior art, the utility model provides a plate heat exchange unit which has the advantage of being easy to disassemble.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a plate heat exchange unit, comprising:
[0006] A base, wherein a bottom plate is fixedly sleeved at the left end inside the base, and a plate heat exchanger is movably mounted at the top of the bottom plate;
[0007] A disassembly mechanism, wherein the disassembly mechanism is arranged inside the bottom plate;
[0008] A rotating mechanism, wherein the rotating mechanism is arranged at the bottom end of the plate heat exchanger;
[0009] Among them, the disassembly mechanism includes a limit frame, which is movably sleeved on the bottom end of the bottom plate, and the rear end of the limit frame is fixedly connected to the front end of the plate heat exchanger. Blocks are movably sleeved on the left and right sides of the limit frame, and there are two blocks. Blocks are fixedly installed on the opposite back sides of the two blocks, and the other ends of the blocks penetrate the limit frame and the bottom plate and extend to the inside of the bottom plate. Connecting rods are hinged on the bottom ends of the two blocks, and there are two connecting rods that are symmetrical with each other about the center of the limit frame. Springs are fixedly installed on the opposite surfaces of the two blocks, and the other ends of the springs are fixedly connected to the inner surface of the limit frame. The connecting rods will move the blocks.
[0010] As a preferred technical solution of the utility model, the rotating mechanism includes:
[0011] A round rod, the round rod is movably sleeved on the inner surface of the upper end of the limit frame, and a handle is fixedly sleeved on the bottom of the outer surface of the round rod;
[0012] The disc is fixedly sleeved on the middle part of the outer surface of the round rod, the top of the disc is movably connected to the bottom of the limit frame, and the left and right sides of the bottom of the disc are respectively hinged to two connecting rods.
[0013] As a preferred technical solution of the utility model, a primary water supply valve is fixedly sleeved on the upper left of the front end of the plate heat exchanger, a filter is fixedly installed on the front end of the primary water supply valve, a primary water supply pipe is fixedly installed on the front end of the filter, a primary return water valve is fixedly sleeved on the lower left of the front end of the plate heat exchanger, and a primary return water pipe is fixedly installed on the front end of the primary return water valve.
[0014] As an optimal technical solution of the utility model, a secondary water supply valve is fixedly sleeved on the upper right side of the front end of the plate heat exchanger, a secondary water supply pipe is fixedly installed on the front end of the secondary water supply valve, and a secondary return water pipe is fixedly sleeved on the lower right side of the front end of the plate heat exchanger.
[0015] As a preferred technical solution of the utility model, a first water pump is fixedly installed on the front side of the middle part of the top of the base, the front end of the first water pump and the rear end of the secondary return pipe are fixedly connected, the right end of the first water pump is fixedly installed with a water inlet pipe, and the right end of the water inlet pipe is fixedly installed with a dirt remover.
[0016] As a preferred technical solution of the utility model, a second water pump is fixedly installed on the rear side of the middle part of the top of the base, a connecting water pipe is fixedly installed on the right end of the second water pump, the other end of the connecting water pipe is fixedly socketed with the outer surface of the water inlet pipe, a right-angle water pipe is fixedly installed on the top of the second water pump, a regulating valve is fixedly installed on the other end of the right-angle water pipe, a water storage tank is fixedly socketed on the rear end of the regulating valve, and the bottom end of the water storage tank is fixedly installed on the top of the base.
[0017] As a preferred technical solution of the utility model, fixed boxes are fixedly installed on the front and rear sides of the left and right ends of the base, and the number of the fixed boxes is four. Long rods are movably sleeved inside the four fixed boxes, and rollers are fixedly sleeved on the front and rear ends of the long rods, and the outer surface of the roller is movably connected to the outer surface of the fixed box.
[0018] As a preferred technical solution of the utility model, a groove is provided on the outer surface of the long rod, and a clamping rod is movably sleeved inside the groove. The top end of the clamping rod passes through the fixed box and extends to the interior of the fixed box and is fixedly installed with a movable block. The movable block is movably sleeved inside the fixed box, and a connecting rod is hinged on the top end of the movable block. The other end of the connecting rod is hinged on a rectangular block, and the rectangular block is movably sleeved on the inner surface of the fixed box. A threaded rod is sleeved on the internal thread of the rectangular block, and the threaded rod is movably sleeved on the top end of the fixed box. The rectangular block will cause the clamping rod to move.
[0019] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0020] 1. The utility model sets a block, a clamping block, a connecting rod, a spring and a disc. When the handle is turned, the rod will drive the disc to rotate. Since the disc and the connecting rod are hinged, the other end of the connecting rod will generate a pulling force on the block under the action of the disc, pulling the two blocks to move toward each other along the inner surface of the limit frame and compressing the spring, so that the clamping block and the bottom plate are separated, thereby realizing the rapid disassembly of the plate heat exchanger, which is convenient for operators to maintain it.
[0021] 2. The utility model sets a long rod, a roller, a groove, a clamping rod and a threaded rod. When the threaded rod is rotated, the outer surface of the threaded rod and the inner surface of the rectangular block are threadedly sleeved. Therefore, under the action of the threaded rod, the rectangular block will move with the connecting rod, so that the connecting rod generates a pulling force on the movable block, pulling the movable block to move upward with the clamping rod and separate from the groove. At this time, the base is pushed to move under the action of the roller, so that the position of the plate heat exchanger unit can be easily adjusted. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the structure of the utility model;
[0023] Figure 2 It is a structural schematic diagram of the side surface of the utility model;
[0024] Figure 3 It is a structural schematic diagram of the bottom of the utility model;
[0025] Figure 4 It is a cross-sectional structural schematic diagram of the bottom of the utility model;
[0026] Figure 5 It is a cross-sectional structural schematic diagram of the fixed box of the utility model;
[0027] Figure 6 for Figure 3 A schematic diagram of the local enlarged structure at point A in the middle;
[0028] Figure 7 for Figure 4 A schematic diagram of the local enlarged structure at B in the middle;
[0029] Figure 8 for Figure 5 Schematic diagram of the local enlarged structure at point C in the middle.
[0030] In the figure: 1. base; 2. bottom plate; 3. plate heat exchanger; 4. disassembly mechanism; 401. limit frame; 402. block; 403. clamping block; 404. connecting rod; 405. spring; 5. rotating mechanism; 501. round rod; 502. handle; 503. disc; 6. primary water supply valve; 7. filter; 8. primary water supply pipe; 9. primary water return valve; 10. primary water return pipe; 11. secondary water supply valve; 12. secondary water supply pipe; 13. first water pump; 14. secondary water return pipe; 15. water inlet pipe; 16. desludging device; 17. second water pump; 18. connecting water pipe; 19. right-angle water pipe; 20. regulating valve; 21. water storage tank; 22. fixed box; 23. long rod; 24. roller; 25. groove; 26. clamping rod; 27. movable block; 28. connecting rod; 29. rectangular block; 30. threaded rod. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] like Figures 1 to 8 As shown, the utility model provides a plate heat exchange unit, including:
[0033] A base 1, a bottom plate 2 is fixedly sleeved on the left end of the inside of the base 1, and a plate heat exchanger 3 is movably installed on the top of the bottom plate 2;
[0034] A disassembly mechanism 4, which is arranged inside the bottom plate 2;
[0035] A rotating mechanism 5, which is arranged at the bottom end of the plate heat exchanger 3;
[0036] Among them, the disassembly mechanism 4 includes a limit frame 401, which is movably sleeved on the bottom end of the bottom plate 2, and the rear end of the limit frame 401 is fixedly connected to the front end of the plate heat exchanger 3. Blocks 402 are movably sleeved on the left and right sides of the limit frame 401. There are two blocks 402. Blocks 403 are fixedly installed on the opposite backs of the two blocks 402. The other ends of the blocks 403 penetrate the limit frame 401 and the bottom plate 2 and extend to the inside of the bottom plate 2. Connecting rods 404 are hinged on the bottom ends of the two blocks 402. There are two connecting rods 404 and they are symmetrical with each other about the center of the limit frame 401. Springs 405 are fixedly installed on the opposite surfaces of the two blocks 402. The other ends of the springs 405 are fixedly connected to the inner surface of the limit frame 401. The connecting rods 404 will move the blocks 403.
[0037] When the two connecting rods 404 rotate, since the connecting rods 404 and the blocks 402 are hinged, as the connecting rods 404 rotate, the connecting rods 404 will generate a pulling force on the blocks 402, pulling the two blocks 402 to move toward each other along the inner surface of the limit frame 401 and compressing the spring 405, so that the block 403 fixedly connected to the block 402 moves together, so that the block 403 and the bottom plate 2 are separated, thereby releasing the block 403 from fixing the plate heat exchanger 3, thereby facilitating the operator to disassemble the plate heat exchanger 3, and further facilitating the operator to maintain the plate heat exchanger 3.
[0038] Wherein, the rotating mechanism 5 comprises:
[0039] A round rod 501, the round rod 501 is movably sleeved on the inner surface of the middle end of the limiting frame 401, and a handle 502 is fixedly sleeved on the bottom of the outer surface of the round rod 501;
[0040] The disk 503 is fixedly sleeved on the middle part of the outer surface of the round rod 501 , the top of the disk 503 is movably connected to the bottom of the limit frame 401 , and the left and right sides of the bottom of the disk 503 are hinged to the two connecting rods 404 respectively.
[0041] When the handle 502 is turned, the round rod 501 drives the round disc 503 to rotate, thereby causing the two connecting rods 404 to rotate together.
[0042] Among them, a primary water supply valve 6 is fixedly sleeved on the upper left of the front end of the plate heat exchanger 3, a filter 7 is fixedly installed on the front end of the primary water supply valve 6, a primary water supply pipe 8 is fixedly installed on the front end of the filter 7, a primary return valve 9 is fixedly sleeved on the lower left of the front end of the plate heat exchanger 3, and a primary return pipe 10 is fixedly installed on the front end of the primary return valve 9.
[0043] Due to the existence of the filter 7, the water flowing inside the primary water supply valve 6 and the primary water supply pipe 8 will be filtered.
[0044] Among them, a secondary water supply valve 11 is fixedly sleeved on the upper right of the front end of the plate heat exchanger 3, a secondary water supply pipe 12 is fixedly installed on the front end of the secondary water supply valve 11, and a secondary return water pipe 14 is fixedly sleeved on the lower right of the front end of the plate heat exchanger 3.
[0045] When the secondary water supply valve 11 is closed, the flow of water inside the secondary water supply pipe 12 will be blocked.
[0046] Among them, a first water pump 13 is fixedly installed on the front side of the middle of the top of the base 1, the front end of the first water pump 13 and the rear end of the secondary return pipe 14 are fixedly connected, a water inlet pipe 15 is fixedly installed on the right end of the first water pump 13, and a dirt remover 16 is fixedly installed on the right end of the water inlet pipe 15.
[0047] When the first water pump 13 is started, the water in the water inlet pipe 15 will enter the plate heat exchanger 3 through the secondary water return pipe 14 .
[0048] Among them, a second water pump 17 is fixedly installed on the rear side of the middle of the top of the base 1, a connecting water pipe 18 is fixedly installed on the right end of the second water pump 17, the other end of the connecting water pipe 18 is fixedly connected to the outer surface of the water inlet pipe 15, a right-angle water pipe 19 is fixedly installed on the top of the second water pump 17, a regulating valve 20 is fixedly installed on the other end of the right-angle water pipe 19, a water storage tank 21 is fixedly connected to the rear end of the regulating valve 20, and the bottom end of the water storage tank 21 is fixedly installed on the top of the base 1.
[0049] When the second water pump 17 is started, the water in the water storage tank 21 will enter the water inlet pipe 15 through the regulating valve 20 , the right-angle water pipe 19 and the connecting water pipe 18 .
[0050] Among them, fixed boxes 22 are fixedly installed on the front and rear sides of the left and right ends of the base 1, and the number of fixed boxes 22 is four. Long rods 23 are movably sleeved inside the four fixed boxes 22, and rollers 24 are fixedly sleeved on the front and rear ends of the long rods 23, and the outer surface of the roller 24 is movably connected to the outer surface of the fixed box 22.
[0051] The existence of the rollers 24 will facilitate the movement of the plate heat exchanger unit.
[0052] Among them, the outer surface of the long rod 23 is provided with a groove 25, and the inside of the groove 25 is movably sleeved with a clamping rod 26. The top end of the clamping rod 26 passes through the fixed box 22 and extends to the inside of the fixed box 22 and is fixedly installed with a movable block 27. The movable block 27 is movably sleeved in the inside of the fixed box 22. The top end of the movable block 27 is hinged with a connecting rod 28, and the other end of the connecting rod 28 is hinged with a rectangular block 29. The rectangular block 29 is movably sleeved on the inner surface of the fixed box 22. The internal thread of the rectangular block 29 is sleeved with a threaded rod 30. The threaded rod 30 is movably sleeved on the top of the inside of the fixed box 22, and the rectangular block 29 will cause the clamping rod 26 to move.
[0053] When the threaded rod 30 rotates, the rectangular block 29 moves with the connecting rod 28 , so that the connecting rod 28 generates a pulling force on the movable block 27 , pulling the movable block 27 to move with the clamping rod 26 .
[0054] The working principle and use process of this utility model:
[0055] First, the operator rotates the threaded rod 30 so that the rectangular block 29 threadedly connected to the threaded rod 30 moves to the left with the top of the connecting rod 28, so that the bottom end of the connecting rod 28 generates a pulling force on the top of the movable block 27, pulling the movable block 27 and the clamping rod 26 to move upward along the inner surface of the fixed box 22, so that the clamping rod 26 and the groove 25 are separated, and the lock of the clamping rod 26 on the long rod 23 is released. Then the operator rotates the other three threaded rods 30 in turn, and then the base 1 can be pushed so that the base 1 moves under the action of the roller 24, thereby moving to the specified position. The mutual cooperation of various mechanisms makes the position adjustment of the plate heat exchanger unit more convenient. Finally, the operator opens the primary water supply valve 6, the primary return valve 9, the secondary water supply valve 11, the first water pump 13, the second water pump 17 and the regulating valve 20 to start the plate heat exchanger unit.
[0056] When the plate heat exchanger 3 needs to be inspected and maintained, the operator stops the operation of the plate heat exchanger unit and then turns the handle 502, so that the round rod 501 drives the disc 503 to rotate. At this time, the connecting rod 404 will rotate together with the disc 503, so that the other ends of the two connecting rods 404 respectively generate a pulling force on the two blocks 402, pulling the two blocks 402 to move towards each other with the two clamping blocks 403 and compressing the spring 405, so that the clamping block 403 and the bottom plate 2 are separated, and then the operator can remove the plate heat exchanger 3, thereby realizing the rapid disassembly of the plate heat exchanger 3, which is convenient for the operator to inspect and maintain the plate heat exchanger 3.
[0057] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0058] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A plate heat exchanger unit, characterized in that: Included are: A base (1), wherein a bottom plate (2) is fixedly sleeved on the left end of the inside of the base (1), and a plate heat exchanger (3) is movably mounted on the top of the bottom plate (2); A disassembly mechanism (4), wherein the disassembly mechanism (4) is arranged inside the bottom plate (2); A rotating mechanism (5), wherein the rotating mechanism (5) is arranged at the bottom end of the plate heat exchanger (3); The disassembly mechanism (4) comprises a limit frame (401), the limit frame (401) is movably sleeved on the bottom end of the bottom plate (2), the rear end of the limit frame (401) is fixedly connected to the front end of the plate heat exchanger (3), the left and right sides of the limit frame (401) are movably sleeved with blocks (402), the number of the blocks (402) is two, and the back surfaces of the two blocks (402) are respectively fixedly installed with a clamping block (403), and the other end of the clamping block (403) passes through the limit frame (401). The frame (401) and the bottom plate (2) are connected to each other and extend to the inside of the bottom plate (2). The bottom ends of the two blocks (402) are respectively hinged with connecting rods (404). The number of the connecting rods (404) is two and they are symmetrical with each other about the center of the limit frame (401). The opposite surfaces of the two blocks (402) are respectively fixedly installed with springs (405). The other end of the spring (405) is fixedly connected to the inner surface of the limit frame (401). The connecting rod (404) will move the block (403).
2. A plate heat exchanger unit according to claim 1, characterized in that: The rotating mechanism (5) comprises: A round rod (501), the round rod (501) being movably sleeved on the inner surface of the middle end of the limiting frame (401), and a handle (502) being fixedly sleeved on the bottom of the outer surface of the round rod (501); The circular disk (503) is fixedly sleeved on the middle part of the outer surface of the round rod (501), the top end of the circular disk (503) is movably connected to the bottom end of the limit frame (401), and the left and right sides of the bottom end of the circular disk (503) are respectively hinged to two connecting rods (404).
3. A plate heat exchanger unit according to claim 1, characterized in that: A primary water supply valve (6) is fixedly sleeved at the upper left of the front end of the plate heat exchanger (3), a filter (7) is fixedly installed at the front end of the primary water supply valve (6), a primary water supply pipe (8) is fixedly installed at the front end of the filter (7), a primary water return valve (9) is fixedly sleeved at the lower left of the front end of the plate heat exchanger (3), and a primary water return pipe (10) is fixedly installed at the front end of the primary water return valve (9).
4. A plate heat exchanger unit according to claim 1, characterized in that: A secondary water supply valve (11) is fixedly sleeved at the upper right corner of the front end of the plate heat exchanger (3), a secondary water supply pipe (12) is fixedly installed at the front end of the secondary water supply valve (11), and a secondary water return pipe (14) is fixedly sleeved at the lower right corner of the front end of the plate heat exchanger (3).
5. The plate heat exchanger unit according to claim 1, characterized in that: A first water pump (13) is fixedly mounted on the front side of the middle portion of the top end of the base (1); the front end of the first water pump (13) is fixedly connected to the rear end of the secondary water return pipe (14); a water inlet pipe (15) is fixedly mounted on the right end of the first water pump (13); and a dirt remover (16) is fixedly mounted on the right end of the water inlet pipe (15).
6. A plate heat exchanger unit according to claim 1, characterized in that: A second water pump (17) is fixedly mounted on the rear side of the middle portion of the top end of the base (1); a connecting water pipe (18) is fixedly mounted on the right end of the second water pump (17); the other end of the connecting water pipe (18) is fixedly sleeved with the outer surface of the water inlet pipe (15); a right-angle water pipe (19) is fixedly mounted on the top end of the second water pump (17); a regulating valve (20) is fixedly mounted on the other end of the right-angle water pipe (19); a water storage tank (21) is fixedly sleeved at the rear end of the regulating valve (20); and the bottom end of the water storage tank (21) is fixedly mounted on the top end of the base (1).
7. The plate heat exchanger unit according to claim 1, characterized in that: Fixed boxes (22) are fixedly installed on the front and rear sides of the left and right ends of the base (1), and the number of the fixed boxes (22) is four. Long rods (23) are movably sleeved inside the four fixed boxes (22), and rollers (24) are fixedly sleeved on the front and rear ends of the long rods (23), and the outer surface of the roller (24) is movably connected to the outer surface of the fixed box (22).
8. A plate heat exchanger unit according to claim 7, characterized in that: The outer surface of the long rod (23) is provided with a groove (25), and a clamping rod (26) is movably sleeved inside the groove (25). The top end of the clamping rod (26) passes through the fixed box (22) and extends to the inside of the fixed box (22) and is fixedly installed with a movable block (27). The movable block (27) is movably sleeved inside the fixed box (22). The top end of the movable block (27) is hinged with a connecting rod (28), and the other end of the connecting rod (28) is hinged with a rectangular block (29). The rectangular block (29) is movably sleeved on the inner surface of the fixed box (22). The inner thread of the rectangular block (29) is sleeved with a threaded rod (30). The threaded rod (30) is movably sleeved on the top end inside the fixed box (22), and the rectangular block (29) will cause the clamping rod (26) to move.