Rubber roller surface flatness detection device

By designing a surface flatness detection device for supporting screws and connection components, the problem of low detection accuracy caused by lack of support in the middle section of the rubber roller in the prior art is solved, effective support and accurate detection of the middle section of the rubber roller are achieved, and the improvement of the improvement of the middle section of the rubber roller Detection accuracy and adaptability.

CN222505280UActive Publication Date: 2025-02-18WENZHOU FENGBO PLASTIC CO LTD
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Patent Information

Application Number
CN202421333050.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-02-18
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

When the existing rubber roller surface flatness detection device detects the middle section of the rubber roller, due to the lack of support, the deformation amplitude is large, which affects the detection accuracy.

Method used

A rubber roller surface flatness detection device including a bracket, a detection rod, a support structure and a connection assembly is designed. The spherical surface of the support screw resists the middle section of the rubber roller and the cooperation of the support structure and the connection assembly, support and detection of the middle section of the rubber roller can be achieved.

Benefits of technology

It effectively suppresses the downward deformation of the middle section of the rubber roller, improves detection accuracy, and is highly adaptable. It is suitable for rubber rollers of different lengths. At the same time, through the synchronous motion detection rod, mutual verification and calibration of data is realized, reducing detection errors.

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Abstract

The utility model relates to the technical field of rubber covered roller detection, and discloses a rubber covered roller surface flatness detection device, which comprises a bracket; the two detection rods are connected to the top of the bottom plate of the support in a sliding mode, and one side of each detection rod is provided with a detection module; the supporting structure is arranged at the top of the support and used for supporting the middle section of the rubber roller to restrain the rubber roller from falling, the supporting structure comprises a supporting block and a supporting lead screw, the supporting block is in sliding connection with the support, the supporting lead screw is in threaded connection with the supporting block, and the end of the supporting lead screw can abut against the rubber roller and support the rubber roller. The spherical surface of the supporting lead screw abuts against the middle section position of the rubber roller, then the middle section of the rubber roller is supported, falling deformation of the middle section position of the rubber roller is restrained, the supporting position of the supporting lead screw can be adjusted through the slidable supporting block, adjustment can be conducted according to the length of the rubber roller, the detection precision can be improved, and adjustability and adaptability are high.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber roller detection, in particular to a rubber roller surface flatness detection device. Background Art

[0002] There are requirements for the flatness of the rubber roller surface. There should be no protrusions on the rubber roller surface. If there are protrusions on the rubber roller surface, it will cause damage to the product during production. Therefore, the flatness of the rubber roller surface needs to be tested during the production process of the rubber roller.

[0003] The prior art discloses a device for detecting the surface flatness of a rubber roller (publication number: CN215893576U), which belongs to the technical field of detection devices and includes a base, a telescopic cylinder, a moving mechanism and several detection mechanisms. The base is provided with a moving groove, the telescopic cylinder is connected to the moving mechanism, the moving mechanism includes several support plates, a reinforcement rod and a pulley, the rubber roller is connected between several of the rotary clamping cylinders, the pulley is connected to the bottom of the support plate, and the pulley is movably connected in the moving groove, the telescopic rod body is fixedly connected to the support body, the detection plate is fixedly connected to the telescopic rod body, and the support body is fixedly connected to the base.

[0004] In the prior art, the two end positions of the rubber roller are fixed, and the circumferential part between the two ends of the rubber roller is detected by using a sensor. However, the rubber roller has a large weight, and the middle section of the rubber roller is in a suspended state. Compared with the two end positions, the middle section of the rubber roller will produce a larger deformation amplitude due to gravity. When performing circular surface detection, it will affect the accuracy of the detection data of the middle section of the rubber roller, and there is a certain room for optimization.

[0005] Therefore, we propose a device for detecting the surface flatness of a rubber roller. Utility Model Content

[0006] The utility model mainly solves the technical problem that the middle part of the rubber roller lacks support and the deformation amplitude is large, which affects the detection accuracy, and provides a device for detecting the surface flatness of the rubber roller.

[0007] In order to achieve the above purpose, the utility model adopts the following technical scheme, a device for detecting the surface flatness of a rubber roller, comprising:

[0008] The bracket has a frame structure of a bottom plate and a support plate, the top of the bottom plate is slidably connected to two support plates that can approach each other, and a shaft sleeve for limiting the rubber roller is fixedly provided on the wall surface of the support plate;

[0009] Two detection rods are slidably connected to the top of the bottom plate of the bracket, and one side of each detection rod is provided with a detection module;

[0010] A support structure is arranged on the top of the bracket and is used to support the middle section of the rubber roller to prevent the rubber roller from falling. The support structure includes a support block and a support screw. The support block is slidably connected to the bracket, and the support screw is threadedly connected to the support block. The end of the support screw can contact the rubber roller and support the rubber roller.

[0011] The connection component is arranged on the wall surface of the detection rod and is used to connect the two detection rods to keep synchronous movement.

[0012] As a preferred embodiment of the utility model, the support block forms a rectangular block structure, the bottom of the support block is provided with an integrally formed protrusion, the top surface of the bottom plate of the bracket is provided with a limiting groove, and the protrusion is slidably connected to the limiting groove.

[0013] As a preferred embodiment of the utility model, a threaded hole is provided on the top of the support block, the support screw is connected to the threaded hole of the support block, the top of the support screw is chamfered to form a spherical surface, and the spherical surface of the support screw can contact the circumferential surface of the rubber roller.

[0014] As a preferred embodiment of the utility model, the connecting assembly includes a flipping body and a sliding body, the flipping body is rotatably connected to one of the detection rods, the sliding body is slidably connected to the flipping body, the sliding body is locked and fixed to the other detection rod by a fastener, and the flipping body and the sliding body together form a cross arm and tighten the two detection rods.

[0015] As a preferred embodiment of the present invention, the flip body forms a hollow tubular structure, the sliding body and the flip body are used in cooperation with each other, and the sliding body is slidably connected to the inner wall surface of the flip body.

[0016] As a preferred embodiment of the present invention, a positioning threaded hole is provided on the wall surface of the detection rod, and the fastener can be inserted into the positioning threaded hole to lock the position of the sliding body.

[0017] As a preferred embodiment of the utility model, a positioning threaded hole is opened near the top position on one side of the detection rod connected to the flip body, and a positioning threaded hole is opened near the bottom position on the same side of the other detection rod. When the flip body is flipped to a horizontal position, the fastener is opposite to the positioning threaded hole at the bottom of the detection rod. The fastener includes but is not limited to a screw. When the flip body is flipped to a vertical position, the fastener is opposite to the positioning threaded hole of the detection rod connected to the flip body.

[0018] Beneficial Effects

[0019] The utility model provides a device for detecting the surface flatness of a rubber roller, which has the following beneficial effects:

[0020] 1. This device for detecting the surface flatness of a rubber roller supports the middle section of the rubber roller by rotating the supporting screw, so that the spherical surface of the supporting screw contacts the middle section of the rubber roller, thereby suppressing the falling deformation of the middle section of the rubber roller. The slidable supporting block can adjust the supporting position of the supporting screw and can be adjusted according to the length of the rubber roller, which helps to improve the detection accuracy and has strong adjustability and high adaptability.

[0021] 2. This device for detecting the surface flatness of a rubber roller can, by setting a flipping body and a sliding body, flip the flipping body to a horizontal position and pull the sliding body to slide, and tighten the screw on the wall of the sliding body to the positioning threaded hole of the detection rod, so that the two detection rods form a whole, and can drive the other detection rod to move synchronously by pushing one of the detection rods, so that the two detection rods can detect the same circumferential position of the rubber roller, and the two detection rods detect the same circumference of the rubber roller at the same time, which can verify and calibrate the data with each other and reduce the detection error. The sliding body can also be separated from the detection rod to realize the detection of different positions of the rubber roller by the two detection rods to improve the detection efficiency. When the sliding body is separated from the detection rod, the sliding body is pushed to slide into the flipping body, the flipping body is flipped to a vertical displacement, and the screw is tightened to the positioning threaded hole on the top of the detection rod to realize the storage and fixation of the flipping body. It is convenient to use and easy to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is one of the overall three-dimensional diagrams of the utility model;

[0023] Figure 2 This is the second overall stereogram of the utility model;

[0024] Figure 3 This is a three-dimensional diagram of the support block of the utility model;

[0025] Figure 4 This is a three-dimensional diagram of the support screw rod of the utility model;

[0026] Figure 5 This is a schematic diagram of connecting two detection rods using a connection assembly according to the utility model.

[0027] Legend: 10, bracket; 11, detection rod; 20, support block; 21, support screw; 30, turning body; 31, sliding body; 32, positioning threaded hole. DETAILED DESCRIPTION

[0028] A device for detecting the surface flatness of a rubber roller, such as Figure 1 and Figure 2 As shown, including:

[0029] The bracket 10 has a frame structure of a bottom plate and a support plate. The top of the bottom plate is slidably connected to two support plates that can approach each other. The wall surface of the support plate is fixed with a sleeve for limiting the rubber roller. The two ends of the rubber roller are inserted through the sleeve so that the rubber roller can be limited.

[0030] The detection rod 11 is slidably connected to the top of the bottom plate of the bracket 10 and has two rods. A detection module is provided on one side of the two detection rods 11. The detection module includes a displacement sensor and a pressure sensor. A control box should also be installed on the top of the bracket 10. The control box includes a signal receiver and a signal transmitter. The uneven protrusion on the rubber roller applies force to the pressure sensor. The pressure sensor transmits the signal to the signal receiver through the signal transmitter. The signal receiver is connected to the displacement sensor, and the force applied to the detection plate and the displacement of the support plate are displayed on the display. The uneven position on the rubber roller is accurately located to realize the detection of the circumferential surface of the rubber roller. This is an existing well-known technology and will not be described in detail here.

[0031] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the support structure is arranged on the top of the bracket 10 and is used to support the middle section of the rubber roller to suppress the rubber roller from falling. The support structure includes a support block 20 and a support screw 21. The support block 20 is slidably connected to the bracket 10, and the support screw 21 is threadedly connected to the support block 20. The end of the support screw 21 can contact the rubber roller and support the rubber roller. The support block 20 forms a rectangular block structure. The bottom of the support block 20 is provided with an integrally formed protrusion. The top surface of the bottom plate of the bracket 10 is provided with a limiting groove, and the protrusion is slidably connected to the limiting groove. A threaded hole is provided on the top of the support block 20, and the support screw 21 is connected to the threaded hole of the support block 20. The top of the support screw 21 is chamfered to form a spherical surface, and the spherical surface of the support screw 21 can contact the circumferential surface of the rubber roller.

[0032] In the present solution, due to the gravity of the rubber roller itself and the fixed positions at the two ends of the rubber roller, the middle section of the rubber roller is in a suspended state, and the deformation of the middle section is larger than that of the end section, which will affect the detection data of the middle section of the rubber roller. By rotating the support screw 21, the spherical surface of the support screw 21 contacts the middle section of the rubber roller, thereby supporting the middle section of the rubber roller and suppressing the falling deformation of the middle section of the rubber roller. The slidable support block 20 can adjust the support position of the support screw 21, and can be adjusted according to the length of the rubber roller, which helps to improve the detection accuracy, has strong adjustability and high adaptability.

[0033] like Figure 2 and Figure 5As shown, the connection assembly is arranged on the wall of the detection rod 11 and is used to connect the two detection rods 11 to maintain synchronous movement. The connection assembly includes a flip body 30 and a sliding body 31. The flip body 30 is rotatably connected to one of the detection rods 11, and the sliding body 31 is slidably connected to the flip body 30. The sliding body 31 is locked and fixed with the other detection rod 11 through a fastener. The flip body 30 and the sliding body 31 together form a cross arm and tighten the two detection rods 11. The flip body 30 forms a hollow tubular structure. The sliding body 31 and the flip body 30 cooperate with each other. The moving body 31 is slidably connected to the inner wall of the cavity of the flip body 30, and a positioning threaded hole 32 is provided on the wall of the detection rod 11. A fastener can be inserted into the positioning threaded hole 32 to lock the position of the sliding body 31. A positioning threaded hole 32 is provided near the top position of one side of the detection rod 11 connected to the flip body 30, and a positioning threaded hole 32 is provided near the bottom position on the same side of the other detection rod 11. When the flip body 30 is flipped to the horizontal position, the fastener is directly opposite to the positioning threaded hole 32 at the bottom of the detection rod 11. The fastener includes a screw but is not limited to a screw. When the flip body 30 is flipped to the vertical position When the turning body 30 is in the vertical position, the fastener is directly opposite to the positioning threaded hole 32 of the detection rod 11 connected to the turning body 30. As a supplement to the above scheme, by setting the turning body 30 and the sliding body 31, the turning body 30 can be turned to the horizontal position and the sliding body 31 can be pulled to slide, and the screw on the wall of the sliding body 31 is fastened to the positioning threaded hole 32 of the detection rod 11, so that the two detection rods 11 form a whole. By pushing one of the detection rods 11, the other detection rod 11 can be synchronously displaced, so that the two detection rods 11 can detect the same circumferential position of the rubber roller. The two detection rods 11 detect the same circumference of the rubber roller at the same time, which can verify and calibrate the data with each other and reduce the detection error. The sliding body 31 can also be separated from the detection rod 11 to realize the detection of different positions of the rubber roller by the two detection rods 11 to improve the detection efficiency. When the sliding body 31 is separated from the detection rod 11, the sliding body 31 is pushed to slide into the flip body 30, and the flip body 30 is flipped to a vertical displacement. The screw rod is tightened with the positioning threaded hole 32 at the top of the detection rod 11 to realize the storage and fixation of the flip body 30. It is convenient to use and easy to operate.

[0034] The working principle of the utility model is as follows: by rotating the support screw 21, the spherical surface of the support screw 21 contacts the middle section of the rubber roller, thereby supporting the middle section of the rubber roller and suppressing the falling deformation of the middle section of the rubber roller. The slidable support block 20 can adjust the support position of the support screw 21, flip the flip body 30 to a horizontal position and pull the sliding body 31 to slide, and tighten the screw on the wall of the sliding body 31 to the positioning threaded hole 32 of the detection rod 11, so that the two detection rods 11 form a whole, and one of the detection rods 11 can be pushed to drive the other detection rod 11 to move synchronously. Furthermore, the two detection rods 11 can detect the same circumferential position of the rubber roller, and the two detection rods 11 detect the same circumference of the rubber roller at the same time, so that the data can be verified and calibrated with each other. The sliding body 31 can also be separated from the detection rod 11 to realize the detection of different positions of the rubber roller by the two detection rods 11, so as to improve the detection efficiency. When the sliding body 31 is separated from the detection rod 11, the sliding body 31 is pushed to slide into the flip body 30, and the flip body 30 is flipped to a vertical displacement, and the screw rod is fastened to the positioning threaded hole 32 at the top of the detection rod 11 to realize the storage and fixation of the flip body 30.

[0035] The detection module includes a displacement sensor and a pressure sensor. A control box should also be installed on the top of the bracket 10. The control box includes a signal receiver and a signal transmitter. The uneven protrusions on the rubber roller apply force to the pressure sensor. The pressure sensor will transmit the signal to the signal receiver through the signal transmitter. The signal receiver is connected to the displacement sensor, and the force applied to the detection plate and the displacement of the support plate are displayed on the display. The uneven position on the rubber roller is accurately located to realize the detection of the circular surface of the rubber roller. This is an existing well-known technology and will not be elaborated here.

[0036] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A device for detecting the surface flatness of a rubber roller, characterized in that: include: The bracket (10) has a frame structure of a bottom plate and a support plate, the top of the bottom plate is slidably connected to two support plates that can approach each other, and a shaft sleeve for limiting the rubber roller is fixedly provided on the wall surface of the support plate; Two detection rods (11) are slidably connected to the top of the bottom plate of the bracket (10), and one side of each of the two detection rods (11) is provided with a detection module; A support structure is arranged on the top of the bracket (10) and is used to support the middle section of the rubber roller to prevent the rubber roller from falling, the support structure comprises a support block (20) and a support screw (21), the support block (20) is slidably connected to the bracket (10), the support screw (21) is threadedly connected to the support block (20), and the end of the support screw (21) can contact the rubber roller and support the rubber roller; The connection assembly is arranged on the wall surface of the detection rod (11) and is used to connect the two detection rods (11) to keep synchronous movement.

2. The device for detecting the surface flatness of a rubber roller according to claim 1, characterized in that: The support block (20) forms a rectangular block structure, the bottom of the support block (20) is provided with an integrally formed protrusion, the top surface of the bottom plate of the bracket (10) is provided with a limiting groove, and the protrusion is slidably connected to the limiting groove.

3. The device for detecting the surface flatness of a rubber roller according to claim 1, characterized in that: A threaded hole is provided at the top of the support block (20), the support screw rod (21) is connected to the threaded hole of the support block (20), the top end of the support screw rod (21) is chamfered to form a spherical surface, and the spherical surface of the support screw rod (21) can contact the circumferential surface of the rubber roller.

4. The device for detecting the surface flatness of a rubber roller according to claim 1, characterized in that: The connection assembly comprises a flip body (30) and a sliding body (31); the flip body (30) is rotationally connected to one of the detection rods (11); the sliding body (31) is slidingly connected to the flip body (30); the sliding body (31) is locked and fixed to the other detection rod (11) via a fastener; the flip body (30) and the sliding body (31) together form a cross arm and tighten the two detection rods (11).

5. The device for detecting the surface flatness of a rubber roller according to claim 4, characterized in that: The flip body (30) forms a hollow tubular structure, the sliding body (31) and the flip body (30) are used in cooperation with each other, and the sliding body (31) is slidably connected to the inner wall surface of the cavity of the flip body (30).

6. The device for detecting the surface flatness of a rubber roller according to claim 4, characterized in that: A positioning threaded hole (32) is provided on the wall surface of the detection rod (11), and the fastener can be inserted into the positioning threaded hole (32) to lock the position of the sliding body (31).

7. The device for detecting the surface flatness of a rubber roller according to claim 6, characterized in that: A positioning threaded hole (32) is provided on one side of the detection rod (11) connected to the flip body (30) near the top position, and a positioning threaded hole (32) is provided on the same side of the other detection rod (11) near the bottom position. When the flip body (30) is flipped to a horizontal position, a fastener faces the positioning threaded hole (32) at the bottom of the detection rod (11). The fastener includes a screw but is not limited to a screw. When the flip body (30) is flipped to a vertical position, the fastener faces the positioning threaded hole (32) of the detection rod (11) connected to the flip body (30).

Citation Information

Patent Citations

  • Surface flatness detection device applied to rubber roller

    CN215893576U