Equipment operation monitoring device

Abstract

The utility model relates to the technical field of equipment operation real-time monitoring and early warning, in particular to an equipment operation monitoring device, which adopts the technical scheme that the equipment operation monitoring device comprises a mounting frame, a storage battery body, a temperature sensor body and a distance sensor body are respectively and fixedly mounted in the mounting frame from top to bottom, and the equipment operation monitoring device further comprises a mounting seat; the mounting seat penetrates through the top of the mounting frame; mounting holes are formed in the outer side of the back face of the mounting base in an annular array mode. According to the utility model, the problem that the equipment has serious faults due to the fact that abnormal high temperature and vibration of the equipment are difficult to carry out and find is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of real-time monitoring and early warning of equipment operation, in particular to an equipment operation monitoring device. Background Art

[0002] As cement plant production lines continue to expand in scale and become more intelligent, they are also facing more and more complex equipment failure problems. Failures may have a serious impact on our production, from the decline of cement quality to the occurrence of safety accidents. Therefore, it has become our urgent need to diagnose equipment failures in real time and accurately, maintain the safe operation of cement production lines, improve production efficiency, and extend equipment life.

[0003] The development of real-time monitoring and early warning technology for equipment operation can not only understand the health status of each controlled unit in real time and realize safety monitoring of the equipment throughout its life cycle, but also promote the transformation of enterprises from process-driven management to data-driven and information-driven management. Through real-time monitoring and early warning, equipment anomalies and failures can be quickly discovered, and timely maintenance and adjustment measures can be taken to ensure stable operation and production efficiency of equipment.

[0004] Especially during the operation of the equipment, abnormal high temperature and vibration of the equipment will cause equipment failure. Therefore, an equipment operation monitoring device is needed to monitor and warn the equipment operation status in real time. Utility Model Content

[0005] The purpose of the utility model is to provide an equipment operation monitoring device, which has the advantages of real-time monitoring and early warning of equipment operation conditions, and solves the problem that abnormal high temperature and vibration of equipment are difficult to detect and cause more serious failures of the equipment.

[0006] To achieve the above object, the utility model provides the following technical solutions: an equipment operation monitoring device, comprising a mounting frame, wherein a battery body, a temperature sensor body and a distance sensor body are fixedly mounted from top to bottom inside the mounting frame, and further comprising a mounting seat;

[0007] The mount passes through the top of the mount;

[0008] Wherein, mounting holes are arranged in a circular array on the outer side of the back side of the mounting seat.

[0009] When using an equipment operation monitoring device in the technical solution, the mounting base is fixedly installed on the part of the equipment with obvious vibration and temperature rise characteristics through the mounting hole. At this time, the mounting frame can be directly passed through the mounting base, and the positioning bolt is threadedly connected to the mounting base. At this time, since the front end of the mounting base is perpendicular to the equipment, the mounting base and the part of the equipment with obvious vibration and temperature rise characteristics remain parallel under the action of gravity, and the mounting frame and the part of the equipment with obvious vibration and temperature rise characteristics remain parallel and do not contact. During the operation of the equipment, the distance between the mounting frame and the part of the equipment with obvious vibration and temperature rise characteristics is monitored through the distance sensor body. When a large degree of vibration occurs, the distance on the opposite side changes, so that the alarm mechanism can be used The main body triggers the data collection strategy under the alarm state, and transmits wireless data to remind the on-site engineers and remote diagnosis center engineers. When the operating temperature of the equipment is too high, the temperature is monitored in real time through the temperature sensor body. When the temperature is too high, the alarm mechanism body can trigger the data collection strategy under the alarm state, and transmit wireless data to remind the on-site engineers and remote diagnosis center engineers. After a fault occurs, the on-site engineers and remote diagnosis center engineers will conduct precise analysis of the data in a timely manner, complete the equipment status assessment and fault diagnosis, determine the cause, location and root cause of the fault, and make rolling predictions on the equipment failure life, provide inspection and maintenance suggestions and repair guidance, and achieve the goal of predictive maintenance.

[0010] Preferably, a positioning frame is welded and installed above the front surface of the mounting frame, and the alarm mechanism body is fixedly installed in the positioning frame.

[0011] A positioning frame is welded and installed above the front of the mounting frame, so that the alarm mechanism body is positioned and clamped by the positioning frame.

[0012] Preferably, the alarm mechanism body is electrically connected to the battery body, and the alarm mechanism body has a built-in wireless receiving and transmitting mechanism.

[0013] By electrically connecting the alarm mechanism body to the battery body and building a wireless receiving and transmitting mechanism in the alarm mechanism body, when a fault occurs, on-site engineers and engineers in the remote diagnosis center can be alerted through wireless data transmission.

[0014] Preferably, the battery body adopts a lithium battery structure design, and the battery body is fixedly mounted on the inner top of the mounting frame by mounting screws.

[0015] The battery body is designed with a lithium battery structure, and the battery body is fixedly mounted on the inner top of the mounting frame by mounting screws, thereby achieving positioning and mounting of the battery body.

[0016] Preferably, a detection probe is provided at the rear end of the temperature sensor body, and the temperature sensor body is fixedly mounted on the inner middle section of the mounting frame by mounting screws. The temperature sensor body has a built-in wireless signal transmitter and is electrically connected to the alarm mechanism body.

[0017] A detection probe is provided at the rear end of the temperature sensor body, and the temperature sensor body is fixedly installed in the middle section of the inner side of the mounting frame by means of mounting screws. At the same time, the temperature sensor body has a built-in wireless signal transmitter and is electrically connected to the alarm mechanism body. Thus, when a fault occurs, the data collection strategy under the alarm state can be triggered through the alarm mechanism body, and wireless data transmission can be performed to alert on-site engineers and remote diagnosis center engineers.

[0018] Preferably, a detection probe is provided at the rear end of the distance sensor body, and the distance sensor body is fixedly mounted on the inner middle section of the mounting frame by mounting screws. The distance sensor body has a built-in wireless signal transmitter and is electrically connected to the alarm mechanism body.

[0019] A detection probe is provided at the rear end of the distance sensor body, and the distance sensor body is fixedly installed in the middle section of the inner side of the mounting frame by means of mounting screws. At the same time, the distance sensor body has a built-in wireless signal transmitter and is electrically connected to the alarm mechanism body. Thus, when a fault occurs, the data collection strategy under the alarm state can be triggered through the alarm mechanism body, and wireless data transmission can be performed to alert on-site engineers and remote diagnosis center engineers.

[0020] Preferably, the front end of the mounting seat passes through the top of the mounting frame and is threadedly mounted with a positioning bolt.

[0021] The front end of the mounting seat passes through the top of the mounting frame and a positioning bolt is threadedly installed, so that the mounting frame can be prevented from falling off by the positioning bolt.

[0022] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0023] The utility model provides a mounting seat, and the mounting seat passes through the top of the mounting frame. At the same time, the outer side of the back of the mounting seat is provided with mounting holes in a circular array. When performing specific operations, the mounting seat is fixedly installed on the part of the equipment with obvious vibration and temperature rise characteristics through the mounting holes. At this time, the mounting frame can be directly passed through the mounting seat, and the positioning bolt is threadedly connected to the mounting seat. At this time, because the front end of the mounting seat is perpendicular to the equipment, the mounting seat and the part of the equipment with obvious vibration and temperature rise characteristics remain parallel under the action of gravity, and the mounting frame and the part of the equipment with obvious vibration and temperature rise characteristics remain parallel and do not contact. During the operation of the equipment, the distance between the mounting frame and the part of the equipment with obvious vibration and temperature rise characteristics is monitored through the distance sensor body. When a large degree of vibration occurs, the relative The distance on one side changes, so that the data collection strategy in the alarm state can be triggered through the alarm body, and wireless data transmission is performed to remind the on-site engineer and the remote diagnosis center engineer. When the equipment operating temperature is too high, the temperature is monitored in real time through the temperature sensor body, and when the temperature is too high, the data collection strategy in the alarm state can be triggered through the alarm body, and wireless data transmission is performed to remind the on-site engineer and the remote diagnosis center engineer. After a fault occurs, the on-site engineer and the remote diagnosis center engineer will promptly conduct precise analysis of the data, complete equipment status evaluation and fault diagnosis, determine the cause, location and root cause of the fault, and roll-forward the equipment fault life, provide inspection and maintenance suggestions and maintenance guidance, and achieve the goal of predictive maintenance. The effect of real-time monitoring and early warning of equipment operation is achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0025] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;

[0026] Figure 3 This is a front view structural schematic diagram of the utility model;

[0027] Figure 4 It is a rear view structural schematic diagram of the utility model.

[0028] In the figure: 1. mounting base; 2. mounting frame; 3. positioning bolt; 4. alarm mechanism body; 5. positioning frame; 6. distance sensor body; 7. temperature sensor body; 8. battery body. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] Example

[0031] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, an embodiment of the utility model is: an equipment operation monitoring device, including a mounting frame 2, a battery body 8, a temperature sensor body 7 and a distance sensor body 6 are fixedly installed inside the mounting frame 2 from top to bottom, and also includes a mounting seat 1;

[0032] Specifically,

[0033] The mounting seat 1 passes through the top of the mounting frame 2;

[0034] Among them, the outer side of the back side of the mounting seat 1 is provided with mounting holes in a circular array.

[0035] By setting a mounting base 1, and passing the mounting base 1 through the top of the mounting frame 2, at the same time, the outer side of the back of the mounting base 1 is provided with mounting holes in a circular array. When performing specific operations, the mounting base 1 is fixedly installed on the part of the equipment with obvious vibration and temperature rise characteristics through the mounting holes. At this time, the mounting frame 2 can be directly passed through the mounting base 1, and the positioning bolt 3 is threadedly connected to the mounting base 1. At this time, since the front end of the mounting base 1 is perpendicular to the equipment, the mounting base 1 and the part of the equipment with obvious vibration and temperature rise characteristics remain parallel under the action of gravity, and the mounting frame 2 and the part of the equipment with obvious vibration and temperature rise characteristics remain parallel and do not contact. During the operation of the equipment, the distance between the mounting frame 2 and the part of the equipment with obvious vibration and temperature rise characteristics is monitored through the distance sensor body 6. When a large degree of vibration occurs, , the distance on the opposite side changes, so that the data collection strategy under the alarm state can be triggered through the alarm mechanism body 4, and wireless data transmission can be performed to remind the on-site engineer and the remote diagnosis center engineer. When the equipment operating temperature is too high, the temperature is monitored in real time through the temperature sensor body 7, and when the temperature is too high, the data collection strategy under the alarm state can be triggered through the alarm mechanism body 4, and wireless data transmission can be performed to remind the on-site engineer and the remote diagnosis center engineer. After a fault occurs, the on-site engineer and the remote diagnosis center engineer will promptly perform precise analysis of the data, complete equipment status evaluation and fault diagnosis, determine the cause, location and root cause of the fault, and roll-forecast the equipment fault life, provide inspection and maintenance suggestions and maintenance guidance, and achieve the goal of predictive maintenance. The effect of real-time monitoring and early warning of equipment operation is achieved.

[0036] Furthermore, a positioning frame 5 is welded and installed on the upper front of the mounting frame 2 , and an alarm mechanism body 4 is fixedly installed inside the positioning frame 5 .

[0037] A positioning frame 5 is welded and installed on the upper front of the mounting frame 2 , so that the alarm mechanism body 4 is positioned and clamped by the positioning frame 5 .

[0038] Furthermore, the alarm mechanism body 4 is electrically connected to the battery body 8, and the alarm mechanism body 4 has a built-in wireless receiving and transmitting mechanism.

[0039] By electrically connecting the alarm mechanism body 4 to the battery body 8 and building a wireless receiving and transmitting mechanism in the alarm mechanism body 4, when a fault occurs, on-site engineers and engineers at the remote diagnosis center can be alerted through wireless data transmission.

[0040] Furthermore, the battery body 8 adopts a lithium battery structure design, and the battery body 8 is fixedly mounted on the inner top of the mounting frame 2 by mounting screws.

[0041] The battery body 8 is designed with a lithium battery structure, and the battery body 8 is fixedly mounted on the inner top of the mounting frame 2 by mounting screws, thereby achieving positioning and mounting of the battery body 8.

[0042] Furthermore, a detection probe is provided at the rear end of the temperature sensor body 7 , and the temperature sensor body 7 is fixedly mounted on the inner middle section of the mounting frame 2 by mounting screws. The temperature sensor body 7 has a built-in wireless signal transmitter and is electrically connected to the alarm mechanism body 4 .

[0043] A detection probe is provided at the rear end of the temperature sensor body 7, and the temperature sensor body 7 is fixedly installed in the middle section of the inner side of the mounting frame 2 by means of mounting screws. At the same time, the temperature sensor body 7 has a built-in wireless signal transmitter and is electrically connected to the alarm mechanism body 4. Thus, when a fault occurs, the data collection strategy under the alarm state can be triggered through the alarm mechanism body 4, and wireless data transmission can be performed to alert on-site engineers and remote diagnosis center engineers.

[0044] Furthermore, a detection probe is provided at the rear end of the distance sensor body 6 , and the distance sensor body 6 is fixedly mounted on the inner middle section of the mounting frame 2 by mounting screws. The distance sensor body 6 has a built-in wireless signal transmitter and is electrically connected to the alarm mechanism body 4 .

[0045] A detection probe is provided at the rear end of the distance sensor body 6, and the distance sensor body 6 is fixedly installed in the middle section of the inner side of the mounting frame 2 by means of mounting screws. At the same time, the distance sensor body 6 has a built-in wireless signal transmitter and is electrically connected to the alarm mechanism body 4. Thus, when a fault occurs, the data collection strategy in the alarm state can be triggered through the alarm mechanism body 4, and wireless data transmission can be performed to alert on-site engineers and remote diagnosis center engineers.

[0046] Furthermore, the front end of the mounting seat 1 passes through the top of the mounting frame 2 and is threadedly mounted with a positioning bolt 3 .

[0047] By passing the front end of the mounting seat 1 through the top of the mounting frame 2 and threadedly installing the positioning bolt 3, the positioning bolt 3 can be used to prevent the mounting frame 1 from falling off. When the utility model is used, the mounting seat 1 is fixedly installed on the part of the equipment with obvious vibration and temperature rise characteristics through the mounting hole. At this time, the mounting frame 2 can be directly passed through the mounting seat 1, and the positioning bolt 3 is threadedly connected to the mounting seat 1. At this time, since the front end of the mounting seat 1 is perpendicular to the equipment, the mounting seat 1 and the part of the equipment with obvious vibration and temperature rise characteristics remain parallel under the action of gravity, and the mounting frame 2 and the part of the equipment with obvious vibration and temperature rise characteristics remain parallel and do not contact. During the operation of the equipment, the distance between the mounting frame 2 and the part of the equipment with obvious vibration and temperature rise characteristics is monitored through the distance sensor body 6. When a large degree of vibration occurs, the distance on the opposite side changes, so that the alarm mechanism body can be used to 4 triggers the data collection strategy under the alarm state, and performs wireless data transmission to remind the on-site engineer and the remote diagnosis center engineer. When the equipment operating temperature is too high, the temperature is monitored in real time through the temperature sensor body 7. When the temperature is too high, the data collection strategy under the alarm state can be triggered through the alarm mechanism body 4, and wireless data transmission can be performed to remind the on-site engineer and the remote diagnosis center engineer. After a fault occurs, the on-site engineer and the remote diagnosis center engineer will promptly perform precise analysis of the data, complete the equipment status assessment and fault diagnosis, determine the cause, location and root cause of the fault, and make rolling predictions on the equipment fault life, provide inspection and maintenance suggestions and repair guidance, and achieve the goal of predictive maintenance.

[0048] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. An equipment operation monitoring device, comprising a mounting frame (2), wherein a battery body (8), a temperature sensor body (7) and a distance sensor body (6) are fixedly mounted inside the mounting frame (2) from top to bottom, respectively, and characterized in that: Also includes: A mounting seat (1) passing through the top of the mounting frame (2); The outer side of the back side of the mounting seat (1) is provided with mounting holes in a circular array.

2. The equipment operation monitoring device according to claim 1, characterized in that: A positioning frame (5) is welded and installed on the upper front of the mounting frame (2), and an alarm mechanism body (4) is fixedly installed inside the positioning frame (5).

3. The equipment operation monitoring device according to claim 2, characterized in that: The alarm mechanism body (4) is electrically connected to the battery body (8), and the alarm mechanism body (4) has a built-in wireless receiving and transmitting mechanism.

4. The equipment operation monitoring device according to claim 1, characterized in that: The battery body (8) adopts a lithium battery structure design, and the battery body (8) is fixedly mounted on the inner top of the mounting frame (2) by means of mounting screws.

5. The equipment operation monitoring device according to claim 1, characterized in that: The temperature sensor body (7) is provided with a detection probe at the rear end. The temperature sensor body (7) is fixedly mounted on the inner middle section of the mounting frame (2) by means of mounting screws. The temperature sensor body (7) has a built-in wireless signal transmitter and is electrically connected to the alarm mechanism body (4).

6. The equipment operation monitoring device according to claim 4, characterized in that: The distance sensor body (6) is provided with a detection probe at the rear end. The distance sensor body (6) is fixedly mounted on the inner middle section of the mounting frame (2) by means of mounting screws. The distance sensor body (6) has a built-in wireless signal transmitter and is electrically connected to the alarm mechanism body (4).

7. The equipment operation monitoring device according to claim 4, characterized in that: The front end of the mounting seat (1) passes through the top of the mounting frame (2) and is threadedly mounted with a positioning bolt (3).

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